SUMMERY OF THE UTILITY MODEL
An object of the utility model is to overcome prior art's shortcoming, a full-automatic blood refrigerating system is provided, its effect is to improve blood product memory space and storage quality, avoid operating personnel to get into low temperature environment, guarantee personal safety, avoid the blood pollution of manual operation error and artificial leading to the fact simultaneously, avoid frequent switch freezer door in storehouse, prevent freezing in the storehouse, frosting and cold and hot loss to refrigerating system in turn, realize blood product's automatic warehouse entry and inventory management, dock with blood station information management system simultaneously, realize the systematic management of blood product data.
The purpose of the utility model is realized through the following technical scheme: full-automatic blood refrigerating system, including full-automatic blood refrigeration plant and integrated in control system on the full-automatic blood refrigeration plant, full-automatic blood refrigeration plant includes the refrigerator body, be equipped with refrigerating system and blood frame goods shelves in the refrigerator body, be equipped with the blood frame on the blood frame goods shelves, be equipped with blood frame transmission manipulator between the blood frame goods shelves, the emergency exit has been seted up on the refrigerator body, the refrigerator body outside is equipped with the low temperature and prestores the cabinet, be equipped with blood frame transport module in the low temperature prestores the cabinet, be equipped with automatic bar code scanning module on the blood frame transport module, the low temperature prestores the cabinet top and is equipped with laser indicator module, the low temperature prestores the cabinet and is equipped with positive wind pressure storage buffer room with refrigerator body junction, control system includes warehouse entry control module, ex-warehouse control module, stock management module, monitoring module and system database, wherein, ex-warehouse control module includes according to the amount of blood, The system comprises a warehouse-out submodule according to quantity, a custom warehouse-out submodule and an emergency warehouse-out submodule, wherein the inventory management module comprises an inventory checking submodule, an inventory inquiry submodule and an inventory adjusting submodule, and the monitoring module comprises a temperature monitoring submodule, a motion monitoring submodule and an expiration date monitoring submodule.
Furthermore, the refrigerating systems are two sets, and the working temperature of the full-automatic blood refrigerating equipment is controlled to be-20 ℃ to-30 ℃.
Further, prestore the cabinet handing-over department with the low temperature between positive wind pressure storage buffering and be equipped with preceding gate, be equipped with the back gate with cold-storage storehouse body coupling department between positive wind pressure storage buffering, in the course of the work, preceding gate and back gate open and shut not simultaneously, the top is equipped with axial fan between positive wind pressure storage buffering, and when current gate was opened, axial fan opened and prestores the cabinet direction with positive wind pressure to the low temperature and bloies.
Further, establish between the buffering in the emergency exit, the top is equipped with the air curtain machine between the buffering, be equipped with the buffering gate between the buffering and the refrigerator body, in the course of the work, when the emergency exit is opened, the air curtain machine is opened, the outage of blood frame transmission manipulator, the emergency exit is not opened simultaneously with the buffering gate.
Furthermore, the front end of the blood frame is provided with a front IC card, the rear end of the blood frame is provided with a rear IC card, the front IC card and the rear IC card are arranged in central symmetry, the front IC card and the rear IC card are used for recording the serial number of the blood frame, and the serial numbers of the front IC card and the rear IC card are consistent.
Further, a cabinet door is arranged on the low-temperature prestoring cabinet, a first radio frequency identification module is arranged on the side face of the low-temperature prestoring cabinet, and the working temperature of the low-temperature prestoring cabinet is-10 ℃ to-20 ℃.
Furthermore, the blood frame transmission manipulator comprises a blood frame transmission lifter and a blood frame push-pull gripper, and a second radio frequency identification module is installed at the front end of the blood frame push-pull gripper.
Furthermore, the system database is externally connected with a blood station information management system and realizes bidirectional communication through a network.
Technical scheme more than combining, compare with prior art, the utility model provides a full-automatic blood refrigerating system, its beneficial effect is:
the utility model provides a full-automatic blood refrigerating system, can the automatic scanning blood products bar code, realize the automatic warehouse entry of blood products, go out of the warehouse, check, operating personnel need not to get into low temperature environment, the injury of low temperature environment to the human body has been avoided, personal safety has been ensured, manual operation error and the artificial blood pollution who causes have also been avoided simultaneously, because operating personnel need not to get into low temperature environment, consequently also avoid frequent switch freezer door, freezing in the storehouse has been prevented, frosting and cold and hot loss to refrigerating system in turn. In addition, two sets of refrigerating systems inside the refrigerator body are alternately used, one refrigerating system is used for the other refrigerating system, the service life is prolonged, the standby refrigerating system is started when the working refrigerating system fails, the stability of the refrigerating environment inside the refrigerator body is ensured, and the storage quality of blood products is improved.
When operating personnel need get into the freezer under the emergency situation, the back is opened to the emergency exit, blood frame transmission manipulator outage has avoided freezer internal movement module and electrified module to cause the injury for operating personnel, and the air curtain machine is opened, keeps apart the independent temperature region of formation with external environment between the buffering, avoids cold and hot air exchange, and the emergency exit is closed the rear and can be opened inside the buffering gate gets into the freezer, has also avoided the moisture in the outside air to get into the inside storage area of freezer, leads to freezing, frosting.
In the process of warehousing and ex-warehouse of blood products, the front gate and the rear gate are not opened simultaneously, direct contact between the interior of a refrigerator body and the external environment is avoided, when the front gate is opened, the axial flow fan at the top of the positive air pressure storage buffer room is opened to blow towards the direction of the low-temperature pre-storage cabinet by positive air pressure, so that moisture in the external environment is prevented from entering the storage area inside the refrigerator, freezing and frosting inside the interior of the refrigerator body and the interior of the positive air pressure storage buffer room are avoided, in addition, the axial flow fan blows towards the direction of the low-temperature pre-storage cabinet, the working temperature of the low-temperature pre-storage cabinet is maintained between-10 ℃ and-20 ℃, and repeated thawing of the blood products is.
The utility model provides a full-automatic blood refrigerating system, operation that operating personnel accessible control system selection needs go on, including selecting warehouse entry, ex-warehouse, inventory management to can select out-warehouse mode according to actual conditions, inquire at any time, check and adjust the inventory.
The utility model provides a full-automatic blood refrigerating system monitors equipment operating temperature, motion module's load, blood products' validity period etc. through monitoring module, and operating personnel can in time scrap the processing to the blood products that surpass the validity period, adjusts the distribution of blood frame according to different blood types or blood products's classification, has realized blood products' intelligent storage and management.
The utility model provides a full-automatic blood refrigerating system, its system database docks with blood station information management system and carries out two way communication through the network, makes system database and blood station information management system's information and data intercommunication to the systematization management of blood products data has been realized.
Detailed Description
For a detailed description of the technical features and the objects and effects achieved by the present invention, further description is made below with reference to the accompanying drawings:
as shown in fig. 1-6, the utility model provides a full-automatic blood refrigerating system: the blood refrigeration system comprises a full-automatic blood refrigeration device and a control system integrated on the full-automatic blood refrigeration device, wherein the full-automatic blood refrigeration device comprises a refrigeration storage body 2, a refrigeration system 1 and a blood frame shelf 9 are arranged in the refrigeration storage body 2, a blood frame 11 is arranged on the blood frame shelf 9, a blood frame transmission manipulator 21 is arranged between the blood frame shelves 9, a safety door 5 is arranged on the refrigeration storage body 2, a low-temperature prestorage cabinet 8 is arranged outside the refrigeration storage body 2, a blood frame transmission module 16 is arranged in the low-temperature prestorage cabinet 8, an automatic bar code scanning module 10 is arranged on the blood frame transmission module 16, a laser indication module 7 is arranged above the low-temperature prestorage cabinet 8, a positive air pressure storage buffer room 18 is arranged at the joint of the low-temperature prestorage cabinet 8 and the refrigeration storage body 2, the control system comprises a warehousing control module, a ex-warehouse control module, the ex-warehouse control module comprises an ex-warehouse submodule according to blood volume, an ex-warehouse submodule according to quantity, a self-defined ex-warehouse submodule and an emergency ex-warehouse submodule, the inventory management module comprises an inventory checking submodule, an inventory inquiry submodule and an inventory adjusting submodule, the monitoring module comprises a temperature monitoring submodule, a motion monitoring submodule and a valid period monitoring submodule, and the system database is externally connected with a blood station information management system and realizes two-way communication through a network.
Preferably, the refrigerating systems 1 are 2 sets, and the working temperature of the full-automatic blood refrigerating equipment is controlled to be-20 ℃ to-30 ℃.
Preferably, 18 and low temperature prestore cabinet 8 handing-over department between positive wind pressure storage buffering are equipped with preceding gate 17, 18 and the cold-storage storehouse body 2 junction are equipped with back gate 19 between positive wind pressure storage buffering, and in the course of the work, preceding gate 17 and back gate 19 open and shut not simultaneously, 18 tops are equipped with axial fan 20 between positive wind pressure storage buffering, and when current gate 17 opened, axial fan 20 opened and prestore 8 directions of cabinet with positive wind pressure to the low temperature and bloied.
Preferably, establish 6 between the buffering in the emergency exit 5, 6 tops are equipped with air curtain machine 3 between the buffering, be equipped with buffering gate 4 between 6 and the refrigerator body 2 between the buffering, in the course of the work, when emergency exit 5 opens, air curtain machine 3 opens, blood frame transmission manipulator 21 cuts off the power supply, emergency exit 5 does not open simultaneously with buffering gate 4.
Preferably, the front end of the blood frame 11 is provided with a front IC card 12, the rear end is provided with a rear IC card 13, the positions of the front IC card 12 and the rear IC card 13 are in central symmetry, the front IC card 12 and the rear IC card 13 are used for recording the serial number of the blood frame, and the serial numbers of the front IC card 12 and the rear IC card 13 are consistent.
Preferably, a cabinet door 14 is arranged on the low-temperature prestoring cabinet 8, a first radio frequency identification module 15 is arranged on the side face of the low-temperature prestoring cabinet 8, and the working temperature of the low-temperature prestoring cabinet 8 is-10 ℃ to-20 ℃.
Preferably, the blood frame transfer manipulator 21 comprises a blood frame transfer lifter 22 and a blood frame push-pull hand grip 23, and a second radio frequency identification module 24 is mounted at the front end of the blood frame push-pull hand grip 23.
The applicant states that the above preferred embodiments are only used for illustrating the technical solution of the present invention and not for limiting, and although the present invention has been described in detail through the above preferred embodiments, it should be understood by those skilled in the art that combining some steps of the above embodiments with the technical solution of the content part of the present invention to generate a new method is also one of the description scope of the present invention, and other embodiments of these steps are not listed in the present application for conciseness of description.
The fully automatic blood refrigerating system provided by the embodiment comprises the following specific implementation steps:
after the equipment is installed, initial storage areas are distributed for blood products of different blood types and different types, blood frames 11 on a blood frame shelf 9 are numbered, the numbers of the blood frames 11 are recorded through IC cards, the numbers recorded by the front IC card 12 and the rear IC card 13 of the blood frames 11 are kept consistent, the origin of the equipment is set, and meanwhile, initial position information of the blood frames 11 relative to the origin of the equipment is recorded in a system configuration file and is converted into the corresponding step number of an X, Y, Z-direction motor of a blood frame transmission manipulator 21.
1. Warehousing blood products:
an operator opens the cabinet door 14, selects a warehousing instruction through the control system, and specifies the type and blood type of blood products to be warehoused, the control system automatically allocates the blood frames 11 in the corresponding storage area through calculation, the blood frame transmission manipulator 21 moves in the X direction according to the X-direction motor step number corresponding to the blood frame number indicated by the system, the blood frame transmission lifter 22 moves in the Y direction according to the Y-direction motor step number corresponding to the blood frame number indicated by the system, after the blood frame transmission manipulator 21 and the blood frame transmission lifter 22 move in place, the blood frame push-pull gripper 23 moves in the Z direction according to the Z-direction motor step number corresponding to the blood frame number indicated by the system, and grips the blood frames 11, after the blood frame transmission manipulator 21 finishes taking the blood frames 11, the blood frames are transmitted to the rear gate 19, the rear gate 19 is opened, the blood frame push-pull gripper 23 pushes the blood frames 11 into the positive wind pressure storage buffer room 18, the back gate 19 is closed, the front gate 17 is opened, the axial flow fan 20 is opened at the same time, and the positive air pressure with the temperature of minus 15 ℃ to minus 20 ℃ is used for blowing air towards the low-temperature prestoring cabinet 8, the blood frame transmission module 16 transmits the blood frame 11 to the low-temperature prestoring cabinet 8, the first radio frequency identification module 15 on the low-temperature prestoring cabinet 8 identifies the blood frame number on the front IC card 12 or the back IC card 13 of the blood frame 11, the operator puts the blood product into the blood frame 11, after confirming that the blood product is put, the automatic bar code scanning module 10 scans the bar code of the blood product in the blood frame 11 row by row, and records the bar code information of the blood product into the system database, corresponding to the number of the blood frame, after the bar code scanning of the blood product is finished, the blood frame transmission module 16 transmits the blood frame 11 to the positive air pressure storage buffer room 18, the front gate 17 is closed, the axial flow fan 20, the blood frame transfer robot 21 grips the blood frame 11 by the blood frame push-pull gripper 23 and transfers the blood frame 11 to the original position.
2. And (3) discharging the blood product out of the warehouse:
an operator selects a delivery instruction through a control system, specifies the type and blood type of a blood product to be delivered, selects a delivery mode, automatically calculates and preferentially distributes the blood product to be delivered in advance according to the sequence of delivery after the operator confirms the delivery instruction, specifies the number of a blood frame where the blood product is located, a blood frame transmission manipulator 21 takes out the blood frame 11 with the specified number according to the number of steps of the specified blood frame number recorded by the system from X, Y, Z to a motor, transmits the blood frame 11 to a low-temperature prestoring cabinet 8 through a positive wind pressure storage buffer room 18, a first radio frequency identification module 15 on the low-temperature prestoring cabinet 8 identifies the number information on a front IC card 12 or a rear IC card 13 of the blood frame 11, a laser indication module 7 indicates the blood product to be delivered, the operator takes away the corresponding blood product according to the laser indication, and after the operator confirms that the required blood product is taken out, the automatic barcode scanning module 10 rescans the blood product on the blood frame 11 and updates the barcode information to the system database, the blood frame transfer module 16 transfers the blood frame 11 to the positive air pressure storage buffer room 18, and the blood frame transfer manipulator 21 transfers the blood frame 11 to the original position.
When the operator selects to leave the warehouse according to the blood volume, the required blood volume needs to be input, the system automatically calculates and preferentially distributes the blood products to be warehoused firstly according to the warehousing sequence, and the serial number of the blood frame where the blood products are located is designated; when the operator selects to leave the warehouse according to the quantity, the required quantity is required to be input, the system automatically calculates and preferentially distributes the blood products to be warehoused firstly according to the warehousing sequence, and the serial number of the blood frame where the blood products are located is specified; the operator can also carry out self-defined delivery of blood products meeting the conditions by inputting screening conditions, such as delivery of blood products of specified bar codes, specified blood types, specified blood product types, specified storage areas and the like; when the blood is used in batches or mechanical failure appears in batches, operating personnel can carry out emergent warehouse-out operation at control system, and at this moment, operating personnel exports warehouse-out data through the system, opens emergency exit 5, and air curtain machine 3 opens simultaneously, keeps apart 6 and external air in buffering room, and blood frame transmission manipulator 21 cuts off the power supply, and operating personnel gets into buffering room 6, closes emergency exit 5, opens inside buffering gate 4 gets into the refrigerator body 2, takes away the blood products in appointed region.
3. Blood product inventory management:
an operator may query, inventory, and adjust the inventory of blood products via an inventory management module of the control system.
The operator can designate the type and blood type of the blood product through the control system to inquire the inventory quantity of the blood product, and can also inquire the number and the position information of the blood frame where the blood product is located through the bar code information of the blood product.
The operator may inventory the blood product as desired, including inventorying blood products of a given blood type, a given type, or a given area. After an operator sends out an inventory instruction, the control system automatically calculates an inventory area and/or inventory conditions specified by a user, the blood frame transmission manipulator 21 transmits the blood frames 11 with specified numbers to the low-temperature pre-storage cabinet 8 for rescanning and warehousing according to the system instruction, and updates the results to the system database until the inventory is completed.
In addition, after the emergency ex-warehouse operation is performed, an operator can calibrate the position of the blood frame 11 through the control system, when the blood frame transmission manipulator 21 receives a blood frame position calibration instruction, the second radio frequency identification module 24 identifies the blood frame number recorded by the front IC card 12 or the rear IC card 13 on the blood frame 11, and checks whether the motor step number corresponding to the blood frame number is actually consistent, and the operator can also check the inventory of blood products after the emergency ex-warehouse operation is performed, and update system data to ensure the accuracy of the inventory.
In the working process of equipment, due to long-time warehousing and ex-warehouse, the situation that blood products in partial blood frames are not full can occur, so that the warehousing and ex-warehouse efficiency is lowered, at the moment, an operator can perform inventory adjustment on the blood products in the blood frames, frame splicing processing is performed between the blood frames with the blood products not full, empty blood frames are vacated for turnover, and the blood frame turnover rate and the ex-warehouse efficiency are improved.
After an operator sends an inventory adjustment instruction through a control system, the system automatically calculates and indicates the position of an adjustable blood frame, a blood frame transmission manipulator 21 takes out a blood frame 11 with a specified number according to the system instruction and transmits the blood frame 11 to a low-temperature prestoring cabinet 8, a first radio frequency identification module 15 on the low-temperature prestoring cabinet 8 identifies the number on a front IC card 12 or a rear IC card 13 on the blood frame, the operator splices the blood product into a frame, after confirming that the splicing is completed, an automatic bar code scanning module re-scans the blood product in the blood frame and updates the bar code information of the blood product to a system database, meanwhile, a blood frame transmission module 16 transmits the blood frame 11 back to a positive air pressure storage buffer room 18, and the blood frame transmission manipulator 21 transmits the blood frame 11 to the original position.
Due to long-term warehousing and ex-warehouse, the condition that the blood product storage saturation degrees of all storage areas are inconsistent can occur, the blood frames are required to be used differently by different blood product types and blood types, and at the moment, an operator can adjust the blood product storage areas and redistribute the storage areas with more empty blood frames.
4. Full-automatic blood refrigeration system monitoring
The utility model provides a full-automatic blood refrigerating system carries out the multiple spot control to each regional temperature of the internal portion of cold-storage through the built-in temperature probe among the temperature monitoring submodule piece to record its temperature curve, when the storehouse temperature that arbitrary temperature probe detected reached the upper limit of setting for the storehouse temperature, refrigerating system cooling rate strengthened, the storehouse temperature descends.
The utility model provides a full-automatic blood refrigerating system passes through the motion of each module of motion control submodule piece control, and make its regularly carry out the maintenance action through system setting control motion part, prevent that mechanical part from not moving for a long time and freezing under low temperature environment, record drive arrangement's load simultaneously, and draw load curve according to the load data of record, when the drive arrangement load surpassed the default or was in load curve high point, open drive arrangement and preceding gate 17 through equipment built-in heating module, back gate 19, the heating defrosting of buffering gate 4.
When the operations such as warehousing and checking are not carried out, an operator closes the cabinet door 14, and the front gate 17, the rear gate 19 and the axial flow fan 20 are opened at regular time due to the regular maintenance action of the moving parts of the equipment, so that the cold air in the cold storage body 2 is filled into the low-temperature prestoring cabinet 8, the working temperature of the low-temperature prestoring cabinet 8 can be maintained at-10 ℃ to-20 ℃, and the situation that the blood products are repeatedly thawed when warehousing and checking are avoided.
When the blood products are put in storage, the system guides information such as blood types, blood sampling dates and validity periods of the blood products corresponding to the bar codes into a system database by scanning the bar codes, monitors the validity period of the blood products through a validity period monitoring submodule, automatically prompts the blood products exceeding the validity period when an operator checks the blood products, and discards the blood products according to the prompt.
When an unqualified blood product is found, the operator can input the corresponding blood product bar code information into the system to carry out scrapping treatment on the blood product bar code information.
5. The control system of the full-automatic blood refrigeration system is externally connected with a blood station information management system, bidirectional communication is realized through a network, after a blood product bar code is scanned by an automatic bar code scanning module, information such as blood type, blood sampling date and validity period of a corresponding blood product of the blood station information management system is guided into a system database, storage position information and the like of the blood product after being put in storage is fed back to the blood station information management system, and an operator can inquire information such as the storage state of the corresponding blood product through the blood station information management system.
The applicant further states that the embodiments described above represent only the basic principles, main features and advantages of the present invention. It should be understood by those skilled in the art that the present invention is not limited to the above-described embodiments, but rather, the principles of the invention are described in the above-described embodiments and the description, and that various changes and modifications may be made by those skilled in the art without departing from the spirit and scope of the invention, which fall within the scope of the invention as claimed.
The utility model discloses not limited to above-mentioned embodiment, all adopt with the utility model discloses similar structure and method realize the utility model discloses all embodiments of purpose are in the utility model discloses within the protection scope.