CN110570141B - Intelligent warehousing system for mechanical part storage and taking - Google Patents
Intelligent warehousing system for mechanical part storage and taking Download PDFInfo
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Abstract
The invention provides an intelligent warehousing system for mechanical part storage and retrieval, which comprises an intelligent mobile cargo allocation module, an intelligent goods shelf module, a mechanical part data analysis module, a wireless communication module and a system control terminal, wherein the system control terminal is connected with the intelligent mobile cargo allocation module, the intelligent goods shelf module and the mechanical part data analysis module through the wireless communication module; the intelligent shelf module comprises a mechanical part storage shelf, an in-out warehouse pre-examination device and a data management platform, wherein the in-out warehouse pre-examination device is added to perform pre-examination screening on mechanical parts in the in-out warehouse, and simultaneously, the placement area of the mechanical parts is pre-planned, so that the inventory quality and safety are effectively ensured, and the warehouse efficiency is improved.
Description
Technical Field
The invention relates to the technical field of intelligent warehousing systems, in particular to an intelligent warehousing system for mechanical part storage and taking.
Background
The machine part, also called machine element, is the basic element constituting the machine and is an inseparable single piece constituting the machine and the machine. In the current production application of various devices and equipment, mechanical parts are the most basic and indispensable parts, and the production, storage, transportation and the like of the mechanical parts are also important in the whole production link. The intelligent mobile storage equipment is taken as an important component in the logistics storage field, is also a basic unit of industrial 4.0 intelligent logistics, and plays a very important role in improving the storage operation efficiency, reducing the cost, saving energy, protecting the environment and the like.
In the existing warehousing business, the operation types of stock, goods taking and the like are mainly included, for example, in the stock operation, a warehousing operator needs to put goods into a storage unit of a corresponding goods shelf firstly, then an RFID reader-writer is adopted to read the goods code, and stock software operation is carried out in a mobile information system; in the goods picking operation, a warehouse operator needs to find the corresponding goods from the storage unit of the goods shelf, then the goods code is read by adopting the RFID reader-writer, and the goods picking software operation is carried out in the mobile information system.
Most parts in the mechanical part storage warehouse are metal products, the specific gravity is high, the weight is high, the carrying and lifting processes are troublesome, the product placement area needs to be reasonably planned, the risk of accidental falling of high-altitude articles exists, particularly, the metal parts, the falling of the parts with high weight can bring great safety risks, and the control needs to be further arranged.
In addition, in the process of delivering and warehousing mechanical parts, the rejection of inferior products is also very important, the manual detection and tracking are still the main part in the current system, and time and labor are wasted, so that the development of matched intelligent equipment is also very necessary, and under the condition of not changing the current warehousing operation flow, the user side can realize intelligent management with minimum investment, thereby improving the management quality, reducing the production risk and saving the cost.
Disclosure of Invention
Aiming at the problems, the invention provides an intelligent warehousing system for mechanical part access, which is intelligent, remote-controlled, simple and efficient in whole, and can be used for pre-screening mechanical parts entering and exiting by adding warehouse-in and warehouse-out pre-screening equipment, and simultaneously, pre-planning the placement area of the mechanical parts, thereby effectively ensuring the inventory quality and safety and improving the warehouse efficiency.
In order to achieve the above purpose, the present invention adopts the following technical scheme:
the intelligent warehousing system for mechanical part access comprises an intelligent mobile cargo allocation module, an intelligent goods shelf module, a mechanical part data analysis module, a wireless communication module and a system control terminal, wherein the system control terminal is connected with the intelligent mobile cargo allocation module, the intelligent goods shelf module and the mechanical part data analysis module through the wireless communication module;
the intelligent mobile cargo allocation module comprises intelligent mobile cargo allocation equipment, is used for transferring mechanical components to be warehoused to a mechanical component storage shelf or transferring mechanical components to be warehoused from the mechanical component storage shelf, realizes the storage and the transportation of the mechanical components, and performs data interaction with the intelligent shelf module;
the intelligent goods shelf module comprises a mechanical part storage goods shelf, a warehouse-in and warehouse-out pre-examination device and a data management platform, wherein the mechanical part storage goods shelf is used for storing and storing mechanical parts in a warehouse and transmitting goods shelf data to the data management platform in real time, the warehouse-in and warehouse-out pre-examination device is used for monitoring single product parameters of the mechanical parts and transmitting the single product parameter data to the data management platform, and the data management platform is used for transmitting received data to the mechanical part data analysis module;
the mechanical component data analysis module comprises a mechanical component database, a single product parameter database and a storage database, wherein the mechanical component database comprises information of all mechanical component products operated in an enterprise, the single product parameter database comprises single product parameter information of all mechanical component products operated in the enterprise, the storage database comprises storage shelf storage data information and total storage data information of single mechanical component, the mechanical component data analysis module receives intelligent shelf module speed data information, performs comparison analysis and guides analysis result signals into a system control terminal.
As a further optimization of the invention, the wireless communication module adopts an indoor area WLAN or an outdoor mobile 4G, and the mechanical component adopts an RFID tag for data recording.
As a further optimization of the invention, the intelligent mobile cargo allocation device adopts a combination form of an industrial robot and a conveying belt, wherein the industrial robot is used for transferring and taking goods in a small range, and the conveying belt is used for transporting in a long distance without any obstacle.
As further optimization of the invention, the warehouse-in and warehouse-out pre-inspection equipment adopts a weighing and scanning integrated machine, and the weighing and scanning integrated machine is placed between the conveyor belt and the industrial robot and is used for qualified pre-inspection of each warehouse-in and warehouse-out mechanical component.
As a further optimization of the invention, the mechanical components monitored via the in-out warehouse pre-inspection device are placed on the mechanical component storage shelves from bottom to top in a decreasing weight trend.
As further optimization of the invention, the mechanical part database and the single product parameter database are prerecorded by staff according to company operation product information and imported into a system for storage, and are used for comparison and analysis with the received in-out warehouse pre-examination equipment detection information.
As a further optimization of the invention, the warehouse database is prerecorded by staff according to the company warehouse information and imported into the system for storage and analysis, and is used for comparison and analysis with the received mechanical part storage shelf data information.
The application method of the intelligent warehousing system is applied to the intelligent warehousing system for mechanical part access, and comprises the following application steps:
1) And (5) warehousing mechanical parts: the intelligent mobile cargo allocation module sequentially conveys mechanical components to be warehoused to the corresponding intelligent shelf modules, and feeds back warehouse-in data information to a data management platform of the intelligent shelf modules;
2) Mechanical component warehouse: the method comprises the steps that mechanical components are placed on corresponding mechanical component storage shelves, corresponding mechanical component storage shelf storage information and total library storage information are recorded and stored by a data management platform of an intelligent shelf module, taking and storing of the mechanical components are checked and recorded, and the data management platform information is updated in real time;
3) Leaving the mechanical parts in warehouse: the intelligent movable cargo allocation module sequentially conveys the mechanical parts to corresponding delivery positions, and feeds delivery data information back to a data management platform of the intelligent shelf module;
4) External manipulation: in the whole warehouse-in/warehouse-out process, the system control terminal receives and gathers all data information and feeds back the data information to the display device, and a worker gives out a control command according to the data information.
By adopting the technical scheme, the invention has the beneficial effects that:
1. the intelligent control system is remotely controlled by the system control terminal, has high automation degree and is beneficial to intelligent control of enterprise storage.
2. Through WLAN area wireless communication transfer or 4G mobility communication transfer, the suitability is strong, can realize the information transfer of long-distance point-to-point as required, and the overall performance is strong, and the degree of accuracy is high. RFID is mature technology, sets up radio frequency label and is favorable to accurate monitoring, the transmission of mechanical parts information, and the controllability is good.
3. The industrial robot and the conveyor belt are combined, so that the mechanical parts can be accurately transferred while the sufficiently large transmission distance range is ensured, and the control degree is high.
4. The weighing and scanning all-in-one machine performs external visual scanning on the mechanical part and simultaneously records the weight of a single product, the external visual scanning can be compared and analyzed with a standard product (drawing information is imported into a single product parameter database in advance), so that unqualified products are eliminated, the weight of the single product can be compared and analyzed with the weight of a dividing area of a storage shelf of the mechanical part (the weight of the storage shelf of the mechanical part is gradually decreased from bottom to top, and the specific weight range of each layer can be divided according to the model of a business product), and therefore the subsequent industrial robot can place single products with different sizes at different heights.
5. The goods on the mechanical part storage goods shelves are placed from bottom to top according to the weight decrement, namely, are placed at the bottom in a large and heavy mode, are placed at the upper portion in a small and light mode, on one hand, the gravity center of the goods shelves is reduced, the stability is good, on the other hand, the bearing of the upper-layer goods shelves is reduced, collapse is avoided, and the safety risk that heavy objects fall can be reduced when the light goods are placed above.
6. The mechanical component database and the single product parameter database are both preset and imported, and the specific mechanical component database can comprise names, types, models, structural drawings and the like of mechanical components operated by enterprises, and the single product parameter database comprises names, models, sizes, weights and the like of single mechanical components. The machine component database and the single product parameter database can be determined and predicted corresponding to each enterprise, so that statistics can be made in advance, and the system can be imported as reference comparison data.
7. The warehouse database comprises the maximum capacity of the warehouse and the maximum capacity (fixed and known) of the storage shelves of the corresponding mechanical parts, and can be compared with data signals transmitted by the intelligent shelf module in the use process, so that the current warehouse capacity state and the corresponding storage shelf capacity state of each mechanical part are mastered, and adjustment commands are timely made.
8. In the running process of the system, the quality of mechanical parts in and out of the warehouse can be strictly controlled (confirmed by a scanning result), the comprehensive quality of products is ensured, and meanwhile, the stability and the safety of a shelf are obviously improved during warehouse, so that the system has positive significance for warehouse management. The whole intelligent management realizes the input/output of data through wireless module communication, is remotely managed by a system control terminal, has high automation degree and is worthy of popularization and application.
Drawings
FIG. 1 is a schematic diagram of a system according to the present invention;
FIG. 2 is a schematic flow chart of the system of the present invention.
Detailed Description
In order to make the objects, technical solutions and advantages of the embodiments of the present invention more clear, the technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the embodiments of the present invention. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to fall within the scope of the invention.
An intelligent warehousing system for mechanical part access is shown in fig. 1 and 2, and comprises an intelligent mobile cargo allocation module, an intelligent goods shelf module, a mechanical part data analysis module, a wireless communication module and a system control terminal, wherein the system control terminal is connected with the intelligent mobile cargo allocation module, the intelligent goods shelf module and the mechanical part data analysis module through the wireless communication module. The wireless communication module adopts an indoor area WLAN or outdoor mobile 4G, and the mechanical component adopts an RFID tag to record data.
When the weighing and scanning integrated machine is used, a system control terminal outputs a command, and command information is transmitted to each action device through a wireless communication module, such as controlling the start and stop of a conveying belt, controlling the pickup of an industrial robot, controlling the operation of the weighing and scanning integrated machine and the like. The system control terminal may be provided with a display screen for displaying data information, a built-in PLC programmable controller, an information storage hard disk, etc., and includes various comparison/judgment programs (data information corresponding to the machine part scan, machine part weight information, maximum/minimum capacity threshold of the machine part storage shelf/warehouse, etc.) set in advance. In addition, in order to ensure stable transmission of signals, a relay station may be provided as needed.
The intelligent mobile cargo allocation module comprises intelligent mobile cargo allocation equipment, which is used for transferring mechanical components to be warehoused to a mechanical component storage shelf or transferring mechanical components to be warehoused from the mechanical component storage shelf, so as to realize the storage and transportation of the mechanical components, and the intelligent mobile cargo allocation equipment performs data interaction with the intelligent shelf module, namely the intelligent mobile cargo allocation equipment performs inventory transfer in real time in a floating manner of final data information no matter the intelligent mobile cargo allocation equipment stores inventory to the mechanical component storage shelf or takes out cargoes, so that the capacity data on the mechanical component storage shelf is ensured to be accurately controllable;
the intelligent movable cargo allocation equipment adopts a combination form of an industrial robot and a conveying belt, the industrial robot is used for transferring and taking cargoes in a small range, and the conveying belt is used for transporting in a long distance without any obstacle.
In the specific intelligent mobile cargo allocation equipment, a counting device is arranged on a transmission belt, a counting device is arranged on an industrial robot, the passing number on the transmission belt is the pre-warehouse-in number, the passing number on the industrial robot is the real warehouse-in number, and the difference value of the passing number and the real warehouse-in number is the number of unqualified products.
The intelligent goods shelf module comprises a mechanical part storage goods shelf, a warehouse-in and warehouse-out pre-examination device and a data management platform, wherein the mechanical part storage goods shelf is used for storing and placing mechanical parts in a warehouse and transmitting goods shelf data to the data management platform in real time, the warehouse-in and warehouse-out pre-examination device is used for monitoring single product parameters of the mechanical parts and transmitting the single product parameter data to the data management platform, and the data management platform transmits received data to the mechanical part data analysis module (the capacity data on the goods shelf is calculated by stored data of an industrial robot and taken out data of a transmission belt, namely, the storage and the conversion of qualified products are carried out);
the input and output pre-examination equipment adopts a weighing and scanning integrated machine, and the weighing and scanning integrated machine is placed between the conveyor belt and the industrial robot and is used for qualified pre-examination of each input and output mechanical component. When the system is used, the bearing scanning integrated machine is used for obtaining the structural parameter information of each product, the structural parameter data is compared with the pre-stored database information in the system, so that whether the products are qualified or not is judged, meanwhile, the qualified products are classified according to weight and are respectively placed at the corresponding heights of the mechanical part storage shelves (a threshold range preset by the system, such as a class A product, the weight is placed at the lowest layer between a and b, the weight is placed at the second layer below between b and c, and the like, the like products are preferably placed on each mechanical part storage shelf, and the mechanical parts are placed on the mechanical part storage shelves from bottom to top according to the weight decreasing trend).
The mechanical component data analysis module comprises a mechanical component database, a single product parameter database and a storage database, wherein the mechanical component database comprises information (fixed data information, can be studied and input in advance) of all mechanical component products operated in an enterprise, the single product parameter database comprises single product parameter information (fixed data information, can be studied and input in advance) of all mechanical component products operated in the enterprise, the storage database comprises storage data information (real-time storage capacity and maximum storage capacity, the real-time storage capacity is calculated by real-time inventory, the maximum storage capacity is fixed data information, and can be studied and input in advance) of a single mechanical component storage shelf and total storage data information (real-time storage capacity and maximum storage capacity, the real-time storage capacity is calculated by real-time inventory, the maximum storage capacity is fixed data information, and can be studied and input in advance), and the mechanical component data analysis module receives intelligent storage shelf module quick data information, performs comparison and guides analysis result signals into a system control terminal.
The mechanical part database and the single product parameter database are prerecorded by staff according to company operation product information and are imported into a system for storage, and are used for comparison and analysis with the received in-and-out pre-examination equipment detection information. The warehouse database is prerecorded by staff according to the information of the company warehouse and is imported into the system for storage and is used for comparing and analyzing the received data information of the storage shelf of the mechanical part.
Specifically, in combination with the above system, a use method is provided, and the embodiment operates as follows:
1) And (5) warehousing mechanical parts: the intelligent mobile goods allocation module sequentially conveys mechanical components to be put in storage to the corresponding intelligent goods shelf modules, and feeds the put-in data information back to the data management platform of the intelligent goods shelf modules, the data management platform is connected with the mechanical component data analysis module, and the mechanical components can be conveyed to the intelligent goods shelf modules and counted (qualified products) only when the structural parameter data comparison is met, and the mechanical components are removed when the structural parameter data comparison is not met;
2) Mechanical component warehouse: the method comprises the steps that mechanical components are placed on corresponding mechanical component storage shelves, corresponding mechanical component storage shelf storage information and total library storage information are recorded and stored by a data management platform of an intelligent shelf module, taking and storing of the mechanical components are checked and recorded, and the data management platform information is updated in real time;
3) Leaving the mechanical parts in warehouse: the intelligent movable cargo allocation module sequentially conveys the mechanical parts to corresponding delivery positions, and feeds delivery data information back to a data management platform of the intelligent shelf module;
4) External manipulation: in the whole warehouse-in/warehouse-out process, the system control terminal receives and gathers all data information and feeds back the data information to the display device, and a worker gives out a control command according to the data information.
The intelligent remote control system is intelligent, simple and efficient, and can be used for pre-screening mechanical components entering and exiting the warehouse through adding the pre-screening equipment of the warehouse entering and exiting the warehouse, and simultaneously, the pre-planning is carried out on the placement area of the mechanical components, so that the inventory quality and safety are effectively ensured, and the warehouse effective rate is improved.
It is noted that relational terms such as first and second, and the like are used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Moreover, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus. Without further limitation, an element defined by the phrase "comprising one … …" does not exclude the presence of other like elements in a process, method, article, or apparatus that comprises an element.
The above embodiments are only for illustrating the technical solution of the present invention, and are not limiting; although the invention has been described in detail with reference to the foregoing embodiments, it will be understood by those of ordinary skill in the art that: the technical scheme described in the foregoing embodiments can be modified or some technical features thereof can be replaced by equivalents; such modifications and substitutions do not depart from the spirit and scope of the technical solutions of the embodiments of the present invention.
Claims (1)
1. An intelligent warehousing system for machine part access, characterized in that: the system comprises an intelligent mobile cargo allocation module, an intelligent goods shelf module, a mechanical component data analysis module, a wireless communication module and a system control terminal, wherein the system control terminal is connected with the intelligent mobile cargo allocation module, the intelligent goods shelf module and the mechanical component data analysis module through the wireless communication module;
the intelligent mobile cargo allocation module comprises intelligent mobile cargo allocation equipment, is used for transferring mechanical components to be warehoused to a mechanical component storage shelf or transferring mechanical components to be warehoused from the mechanical component storage shelf, realizes the storage and the transportation of the mechanical components, and performs data interaction with the intelligent shelf module;
the intelligent goods shelf module comprises a mechanical part storage goods shelf, a warehouse-in and warehouse-out pre-examination device and a data management platform, wherein the mechanical part storage goods shelf is used for storing and storing mechanical parts in a warehouse and transmitting goods shelf data to the data management platform in real time, the warehouse-in and warehouse-out pre-examination device is used for monitoring single product parameters of the mechanical parts and transmitting the single product parameter data to the data management platform, and the data management platform is used for transmitting received data to the mechanical part data analysis module;
the mechanical component data analysis module comprises a mechanical component database, a single product parameter database and a storage database, wherein the mechanical component database comprises information of all mechanical component products operated in an enterprise, the single product parameter database comprises single product parameter information of all mechanical component products operated in the enterprise, the storage database comprises storage shelf storage data information and total storage data information of single mechanical component, the mechanical component data analysis module receives intelligent shelf module speed data information, performs comparison analysis and guides analysis result signals to a system control terminal;
the wireless communication module adopts an indoor area WLAN or outdoor mobile 4G, and the mechanical part adopts an RFID tag to record data;
the intelligent mobile cargo allocation equipment adopts a combination form of an industrial robot and a transmission belt, wherein the industrial robot is used for transferring and taking cargoes in a small range, and the transmission belt is used for carrying in a long distance without any obstacle;
the warehouse-in and warehouse-out pre-examination equipment adopts a weighing and scanning integrated machine, and the weighing and scanning integrated machine is placed between the conveyor belt and the industrial robot and is used for qualified pre-examination of each warehouse-in and warehouse-out mechanical component;
the mechanical parts monitored by the warehouse-in and warehouse-out pre-examination equipment are placed on a mechanical part storage shelf from bottom to top according to the trend of weight decrease;
the mechanical part database and the single product parameter database are prerecorded by staff according to company operation product information and are imported into a system for storage, and are used for comparing and analyzing with the received in-out warehouse pre-examination equipment detection information;
the warehouse database is prerecorded by staff according to the information of a company warehouse and is imported into a system for storage, and is used for comparing and analyzing the received data information of the storage shelf of the mechanical part;
the using method of the intelligent warehousing system comprises the following steps:
1) And (5) warehousing mechanical parts: the intelligent mobile cargo allocation module sequentially conveys mechanical components to be warehoused to the corresponding intelligent shelf modules, and feeds back warehouse-in data information to a data management platform of the intelligent shelf modules;
2) Mechanical component warehouse: the method comprises the steps that mechanical components are placed on corresponding mechanical component storage shelves, corresponding mechanical component storage shelf storage information and total library storage information are recorded and stored by a data management platform of an intelligent shelf module, taking and storing of the mechanical components are checked and recorded, and the data management platform information is updated in real time;
3) Leaving the mechanical parts in warehouse: the intelligent movable cargo allocation module sequentially conveys the mechanical parts to corresponding delivery positions, and feeds delivery data information back to a data management platform of the intelligent shelf module;
4) External manipulation: in the whole warehouse-in/warehouse-out process, the system control terminal receives and gathers all data information and feeds back the data information to the display device, and a worker gives out a control command according to the data information.
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| CN110921179B (en) * | 2019-12-16 | 2021-04-16 | 广东利元亨智能装备股份有限公司 | Material warehousing method and device and warehousing robot |
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