CN210208497U - Red material loading attachment for forging press - Google Patents
Red material loading attachment for forging press Download PDFInfo
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- CN210208497U CN210208497U CN201920741171.8U CN201920741171U CN210208497U CN 210208497 U CN210208497 U CN 210208497U CN 201920741171 U CN201920741171 U CN 201920741171U CN 210208497 U CN210208497 U CN 210208497U
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Abstract
The utility model discloses a red material loading device for a forging press, wherein a turntable is rotatably arranged on a bracket; the rotary table is rotatably provided with four red material rotating mechanisms, each red material rotating mechanism comprises a groove arranged on the rotary table, each red material rotating mechanism further comprises a rotating arc plate and a butt plate, the rotating arc plate is vertically and fixedly connected with one end of the butt plate, the lower end of the butt plate is hinged in the groove, the butt plate is matched with the groove, the rotary table is hinged with a first air cylinder, a piston rod of the first air cylinder is hinged with the rotating arc plate, when the first air cylinder is contracted, the rotating arc plate is opposite to the blanking guide rail, and the rotating arc plate is further provided with a clamping mechanism; the support is close to one side of forging press still is provided with red material loading arm, red material loading arm has the manipulator subassembly that is used for carrying out the centre gripping to red material. This device degree of automation is high, and factor of safety is high.
Description
Technical Field
The utility model belongs to the technical field of machining, concretely relates to forging press is with red material loading attachment.
Background
In the process of producing the gear, the blank is required to be calcined to red, the blank is made of cylindrical metal material, such as cast iron, then the red material is transferred to a forging machine to be forged to form a tooth blank, then the tooth blank is roughly turned and finely turned, and recently, the tooth blank is subjected to gear tooth machining.
When forging and pressing red materials, the existing method is to manually clamp the red materials with a pliers and place the red materials on a lower die of a forging press, and then the forging press performs forging and pressing. Firstly, artifical material loading, inefficiency, secondly, red material temperature is high, and in case the red material of artifical centre gripping drops, then easily causes the incident, and moreover, red material is dispelling the heat all the time, and the people stays in such environment all the time, threatens the health greatly.
SUMMERY OF THE UTILITY MODEL
To the not enough of above-mentioned prior art, the utility model aims to solve the technical problem that: how to provide a can be better automatic feeding, accurate reliable, efficient, better reduction intensity of labour, convenient to use's forging press is with red material loading attachment.
In order to achieve the above object, the utility model provides a following technical scheme: the red material feeding device for the forging press comprises a support arranged between a heating furnace and the forging press, wherein a rotary table is rotatably arranged on the support, and a rotating mechanism for driving the rotary table to rotate is further arranged on the support; the discharging port of the heating furnace is downwards fixedly provided with an obliquely arranged blanking guide rail, the rotary table is rotatably provided with four red material rotating mechanisms, each red material rotating mechanism comprises a groove arranged on the rotary table, each red material rotating mechanism also comprises a rotating arc plate and a butt plate, the rotating arc plate is vertically and fixedly connected with one end of the butt plate, the lower end of the butt plate is hinged in the groove, the butt plate is matched with the groove, the rotary table is hinged with a first air cylinder, a piston rod of the first air cylinder is hinged with the rotating arc plate, when the first air cylinder contracts, the rotating arc plate is opposite to the blanking guide rail, and the rotating arc plate is also provided with a clamping mechanism; the support is close to one side of forging press still is provided with red material loading arm, red material loading arm has the manipulator subassembly that is used for carrying out the centre gripping to red material.
Among this technical scheme, the heating furnace heats the blank and follows the landing of unloading guide rail behind the red material, then get into and rotate arc board and lower extreme butt on butt plate, utilize fixture to carry out the centre gripping to red material and hold tightly, make red material stable on rotating the arc board, first cylinder action, drive butt plate and rotate to in the recess, make the vertical setting of red material, later slewing mechanism drives the carousel and rotates, avoid red material slope to set up to throw away and cause danger, carry red material slewing mechanism of red material and rotate to red material loading arm one side, utilize manipulator assembly to carry out the centre gripping to red material upper end, fixture loosens, red material loading arm drives red material to the lower mould of forging press on, utilize the forging press to forge and press red material. This device can realize automatic feeding, avoids manual intervention, and degree of automation is high, and factor of safety is high. Specifically, when first cylinder is in the shrink state, rotate the arc and just to setting up and the incline direction unanimity with the unloading guide rail, the distance between unloading guide rail and the rotation arc is less than half of red material length, can more reliable assurance red material unloading to rotate on the arc.
Further, fixture includes fixed mounting and is in the installation piece in the rotation arc board outside, installation piece both ends are articulated to have the centre gripping arc board, centre gripping arc board tip fixed mounting has the grip block, the centre gripping arc board with it is articulated through the second cylinder between the rotation arc board.
Like this, the second cylinder action drives the centre gripping arc board and rotates, and then makes the grip block carry out the centre gripping or relax to red material.
Further, red material loading arm includes the support, fixed mounting has first driving motor in the support, first driving motor's output shaft upwards sets up and fixed mounting has the third cylinder, the piston rod of third cylinder upwards sets up and fixed mounting has the cylinder body of the fourth cylinder of level setting, the piston rod level of fourth cylinder set up and with manipulator subassembly fixed connection.
Like this, when carrying out the material loading, first driving motor action drives third cylinder and fourth cylinder and rotates for the manipulator subassembly is just setting up red material, then the third cylinder upwards stretches out, and the piston rod of fourth cylinder stretches out, makes the manipulator subassembly just setting up in red material top, and later the third cylinder descends, makes red material level in the manipulator subassembly, utilizes the manipulator subassembly to carry out the centre gripping to red material, and is reliable and stable.
Further, the manipulator assembly comprises a connecting plate fixedly installed at the end part of the piston rod of the fourth cylinder, a fifth cylinder and a sixth cylinder are fixedly installed on the connecting plate, piston rods of the fifth cylinder and the sixth cylinder are opposite to each other and are respectively fixedly provided with an upper material plate, and the upper material plates are arranged in an arc shape.
Like this, fifth cylinder and sixth cylinder move simultaneously, and the stroke of action is unanimous, utilizes the flitch to carry out better centre gripping to red material.
Furthermore, the rotating mechanism comprises a second driving motor fixedly installed at the lower end of the support, and an output shaft of the second driving motor is arranged upwards and is coaxially and fixedly connected with the center of the turntable.
Like this, the action of second driving motor drives the carousel and rotates to make red material slewing mechanism correspond the unloading guide rail setting respectively, improve unloading efficiency.
Drawings
Fig. 1 is a schematic structural view of a red material feeding device for a forging press of the present invention;
FIG. 2 is an enlarged top view of the turntable and red material rotating mechanism of FIG. 1;
FIG. 3 is an enlarged schematic view of the structure of the clamping mechanism of FIG. 1 for clamping red materials;
FIG. 4 is an enlarged view of the red material releasing structure of the clamping mechanism of FIG. 1;
fig. 5 is a schematic structural view of the robot assembly.
Detailed Description
The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative work belong to the protection scope of the present invention.
Referring to fig. 1-5, the present invention provides a technical solution: a red material loading device for a forging press comprises a support 3 arranged between a heating furnace 1 and a forging press 2, wherein a turntable 4 is rotatably arranged on the support 3, and a rotating mechanism for driving the turntable 4 to rotate is further arranged on the support 3; a discharge port of the heating furnace 1 is downwards fixedly provided with an obliquely arranged blanking guide rail 11, the turntable 4 is rotatably provided with four red material rotating mechanisms, each red material rotating mechanism comprises a groove 41 arranged on the turntable 4, each red material rotating mechanism further comprises a rotating arc plate 42 and a butt plate 43, the rotating arc plate 42 is vertically and fixedly connected with one end of the butt plate 43, the lower end of the butt plate 43 is hinged in the groove 41, the butt plate 43 is matched with the groove 41, the turntable 4 is hinged with a first air cylinder 44, a piston rod of the first air cylinder 44 is hinged with the rotating arc plate 42, when the first air cylinder 44 contracts, the rotating arc plate 42 is opposite to the blanking guide rail 11, and the rotating arc plate 42 is further provided with a clamping mechanism; the support 3 is close to one side of forging press 2 still is provided with red material loading mechanical arm, red material loading mechanical arm has and is used for carrying out the manipulator subassembly 5 of centre gripping to red material.
Among this technical scheme, the heating furnace heats the blank and follows the landing of unloading guide rail behind red material 8, then get into and rotate arc board and lower extreme butt on butt plate, utilize fixture to carry out the centre gripping to red material and hold tightly, make red material stable on rotating the arc board, first cylinder action, drive butt plate and rotate to in the recess, make the vertical setting of red material, later slewing mechanism drives the carousel and rotates, avoid red material slope to set up to throw away and cause danger, carry red material slewing mechanism of red material and rotate to red material loading arm one side, utilize manipulator assembly to carry out the centre gripping to red material upper end, fixture loosens, red material loading arm drives red material to forging press on the lower mould, utilize forging press to forge and press red material. This device can realize automatic feeding, avoids manual intervention, and degree of automation is high, and factor of safety is high. Specifically, when first cylinder is in the shrink state, rotate the arc and just to setting up and the incline direction unanimity with the unloading guide rail, the distance between unloading guide rail and the rotation arc is less than half of red material length, can more reliable assurance red material unloading to rotate on the arc.
Further, fixture includes fixed mounting and is in the installation piece 6 in the rotation arc plate 42 outside, 6 both ends of installation piece are articulated to have centre gripping arc plate 61, centre gripping arc plate 61 tip fixed mounting has grip block 62, centre gripping arc plate 61 with it is articulated through second cylinder 63 between the rotation arc plate 42.
Like this, the second cylinder action drives the centre gripping arc board and rotates, and then makes the grip block carry out the centre gripping or relax to red material.
Further, red material loading arm includes support 7, fixed mounting has first driving motor 71 in the support 7, the output shaft of first driving motor 71 upwards sets up and fixed mounting has third cylinder 72, the piston rod of third cylinder 72 upwards sets up and fixed mounting has the cylinder body of the fourth cylinder 73 of horizontal setting, the piston rod horizontal setting of fourth cylinder 73 and with manipulator subassembly 5 fixed connection.
Like this, when carrying out the material loading, first driving motor action drives third cylinder and fourth cylinder and rotates for the manipulator subassembly is just setting up red material, then the third cylinder upwards stretches out, and the piston rod of fourth cylinder stretches out, makes the manipulator subassembly just setting up in red material top, and later the third cylinder descends, makes red material level in the manipulator subassembly, utilizes the manipulator subassembly to carry out the centre gripping to red material, and is reliable and stable.
Further, the manipulator assembly 5 includes a connecting plate 74 fixedly mounted at an end of the piston rod of the fourth cylinder 73, a fifth cylinder 75 and a sixth cylinder 76 are fixedly mounted on the connecting plate 74, piston rods of the fifth cylinder 75 and the sixth cylinder 76 are opposite to each other and are respectively fixedly mounted with a feeding plate 77, and the feeding plate 77 is arc-shaped.
Like this, fifth cylinder and sixth cylinder move simultaneously, and the stroke of action is unanimous, utilizes the flitch to carry out better centre gripping to red material.
Further, the rotating mechanism comprises a second driving motor 31 fixedly installed at the lower end of the support 3, and an output shaft of the second driving motor 31 is arranged upwards and is coaxially and fixedly connected with the center of the rotating disc 4.
Like this, the action of second driving motor drives the carousel and rotates to make red material slewing mechanism correspond the unloading guide rail setting respectively, improve unloading efficiency.
The working principle and the process are as follows:
the heating furnace heats the blank until the red material slides from the blanking guide rail, then the blank enters the rotating arc plate, the lower end of the blank abuts against the abutting plate, the second air cylinder acts to drive the clamping arc plate to rotate, further the clamping block clamps the red material, the red material is stabilized on the rotating arc plate, the first air cylinder acts to drive the abutting plate to rotate into the groove, so that the red material is vertically arranged, then the second driving motor drives the turntable to rotate, the danger caused by throwing out of the red material in an inclined arrangement is avoided, the red material rotating mechanism carrying the red material rotates to one side of a red material feeding mechanical arm, the first driving motor acts to drive the third air cylinder and the fourth air cylinder to rotate, so that the mechanical arm assembly is arranged right above the red material, then the third air cylinder extends upwards, the piston rod of the fourth air cylinder extends out, so that the mechanical arm assembly is arranged right above the red material, then the third air cylinder descends, so that the red material is positioned in, fifth cylinder and sixth cylinder move simultaneously, and the stroke of action is unanimous, utilize the flitch to carry out better centre gripping to red material, later the third cylinder upwards moves, first driving motor rotates 180 degrees, then fourth cylinder and third cylinder action are placed red material on the lower mould of forging press, fifth cylinder and sixth cylinder reverse motion, third cylinder and fourth cylinder action for red material loading arm and manipulator subassembly leave the forging press, later carry out forging and pressing operation.
The air cylinder device comprises a single chip microcomputer, and is characterized in that the single chip microcomputer is further involved, and a first driving motor, a second driving motor, a first air cylinder, a second air cylinder, a third air cylinder, a fourth air cylinder, a fifth air cylinder and a sixth air cylinder are connected with the single chip microcomputer. The specific structures and the action principles of the first driving motor, the second driving motor, the first cylinder, the second cylinder, the third cylinder, the fourth cylinder, the fifth cylinder and the sixth cylinder all belong to the prior art, and are not described repeatedly. The first driving motor and the second driving motor are 60SY-M01330LFS, and the first cylinder, the second cylinder, the third cylinder, the fourth cylinder, the fifth cylinder and the sixth cylinder are SDAJ20 x 20S. All components in contact with the red mass in this application have a melting point higher than that of the red mass.
Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.
Claims (5)
1. The utility model provides a forging press is with red material loading attachment which characterized in that: the forging press comprises a support arranged between a heating furnace and a forging press, wherein a turntable is rotatably arranged on the support, and a rotating mechanism for driving the turntable to rotate is further arranged on the support; the discharging port of the heating furnace is downwards fixedly provided with an obliquely arranged blanking guide rail, the rotary table is rotatably provided with four red material rotating mechanisms, each red material rotating mechanism comprises a groove arranged on the rotary table, each red material rotating mechanism also comprises a rotating arc plate and a butt plate, the rotating arc plate is vertically and fixedly connected with one end of the butt plate, the lower end of the butt plate is hinged in the groove, the butt plate is matched with the groove, the rotary table is hinged with a first air cylinder, a piston rod of the first air cylinder is hinged with the rotating arc plate, when the first air cylinder contracts, the rotating arc plate is opposite to the blanking guide rail, and the rotating arc plate is also provided with a clamping mechanism; the support is close to one side of forging press still is provided with red material loading arm, red material loading arm has the manipulator subassembly that is used for carrying out the centre gripping to red material.
2. The red material loading device for forging press according to claim 1, wherein: the clamping mechanism comprises an installation block fixedly installed on the outer side of the rotating arc plate, the two ends of the installation block are hinged to clamping arc plates, clamping blocks are fixedly installed at the end portions of the clamping arc plates, and the clamping arc plates are hinged to the rotating arc plates through second cylinders.
3. The red material loading device for forging press according to claim 2, wherein: the red material loading mechanical arm comprises a support, a first driving motor is fixedly mounted in the support, a third cylinder is upwardly arranged and fixedly mounted on an output shaft of the first driving motor, a cylinder body of a fourth cylinder horizontally arranged is upwardly arranged and fixedly mounted on a piston rod of the third cylinder, and the piston rod of the fourth cylinder is horizontally arranged and fixedly connected with the mechanical arm assembly.
4. The red material loading device for forging press according to claim 3, wherein: the manipulator assembly comprises a connecting plate fixedly installed at the end part of a piston rod of the fourth cylinder, a fifth cylinder and a sixth cylinder are fixedly installed on the connecting plate, piston rods of the fifth cylinder and the sixth cylinder are opposite to each other and are respectively fixedly provided with an upper material plate, and the upper material plates are arranged in an arc shape.
5. The red material loading device for forging press according to claim 4, wherein: the rotating mechanism comprises a second driving motor fixedly installed at the lower end of the support, and an output shaft of the second driving motor is arranged upwards and is coaxially and fixedly connected with the center of the turntable.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201920741171.8U CN210208497U (en) | 2019-05-22 | 2019-05-22 | Red material loading attachment for forging press |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201920741171.8U CN210208497U (en) | 2019-05-22 | 2019-05-22 | Red material loading attachment for forging press |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN210208497U true CN210208497U (en) | 2020-03-31 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201920741171.8U Active CN210208497U (en) | 2019-05-22 | 2019-05-22 | Red material loading attachment for forging press |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN210208497U (en) |
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2019
- 2019-05-22 CN CN201920741171.8U patent/CN210208497U/en active Active
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