CN210208496U - Automatic feeding device of forging press - Google Patents

Automatic feeding device of forging press Download PDF

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Publication number
CN210208496U
CN210208496U CN201920741144.0U CN201920741144U CN210208496U CN 210208496 U CN210208496 U CN 210208496U CN 201920741144 U CN201920741144 U CN 201920741144U CN 210208496 U CN210208496 U CN 210208496U
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cylinder
red material
forging press
support
turntable
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CN201920741144.0U
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Chinese (zh)
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Zhongwen Lei
雷中文
Bin Xia
夏斌
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Chongqing Kesri Mechanical And Electrical Equipment Co Ltd
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Chongqing Kesri Mechanical And Electrical Equipment Co Ltd
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Abstract

The utility model discloses an automatic feeding device of a forging press, a mounting plate is fixedly arranged at the upper end of a bracket, the mounting plate is rotatably provided with a turntable, the mounting plate is fixedly provided with a circular ring, a discharge port of the heating furnace is horizontally provided with a discharge guide rail, a conveyor belt is horizontally arranged between the discharging guide rail and the bracket, four notches are arranged on the turntable, the end part of the circular ring, which is opposite to the conveyor belt, is provided with an opening, one side of the mounting plate, which is close to the forging press, is opposite to the notch, and is hinged with a turnover plate, the distance between the hinged point of the turnover plate and the surface of the gap close to the center of the turntable is matched with the diameter of the red material, the turnover plate is hinged with a first cylinder downwards, the cylinder body of the first cylinder is hinged on the ground, the support is close to one side of forging press still is provided with red material loading arm, red material loading arm has the manipulator subassembly that is used for carrying out the centre gripping to red material. The automation degree is high, the use is convenient, and the efficiency is high.

Description

Automatic feeding device of forging press
Technical Field
The utility model belongs to the technical field of machining, concretely relates to forging press automatic feeding device.
Background
In the process of producing the gear, the blank is required to be calcined to red, the blank is made of cylindrical metal material, such as cast iron, then the red material is transferred to a forging machine to be forged to form a tooth blank, then the tooth blank is roughly turned and finely turned, and recently, the tooth blank is subjected to gear tooth machining.
When forging and pressing red materials, the existing method is to manually clamp the red materials with a pliers and place the red materials on a lower die of a forging press, and then the forging press performs forging and pressing. Firstly, artifical material loading, inefficiency, secondly, red material temperature is high, and in case the red material of artifical centre gripping drops, then easily causes the incident, and moreover, red material is dispelling the heat all the time, and the people stays in such environment all the time, threatens the health greatly.
SUMMERY OF THE UTILITY MODEL
To the not enough of above-mentioned prior art, the utility model aims to solve the technical problem that: how to provide a forging press automatic feeding device that can be better, accurate reliable, efficient, better reduction intensity of labour, convenient to use.
In order to achieve the above object, the utility model provides a following technical scheme: an automatic feeding device of a forging press comprises a support arranged between a heating furnace and the forging press, wherein an installation plate is fixedly installed at the upper end of the support, a rotary table is rotatably installed on the installation plate, a circular ring is fixedly installed on the installation plate and is arranged on the outer side of the rotary table, and a rotating mechanism for driving the rotary table to rotate is further arranged on the support; the discharge gate level of heating furnace is provided with ejection of compact guide rail, the level is provided with the conveyer belt between ejection of compact guide rail and the support, be provided with four breachs on the carousel, breach and red material phase-match, the ring is just right the tip of conveyer belt is provided with the opening, the mounting panel is close to one side of forging press is just right the breach articulates there is the returning face plate, the articulated point of returning face plate and breach are close to distance between the surface at carousel center and the diameter phase-match of red material, the returning face plate articulates downwards has first cylinder, the cylinder body of first cylinder articulates subaerial, the support is close to one side of forging press still is provided with red material loading arm, red material loading arm has and is used for carrying out the manipulator subassembly of centre gripping to red material.
Among this technical scheme, the heating furnace heats the blank and becomes discharge through ejection of compact guide rail after the red material, and the red material is the setting of level on ejection of compact guide rail, the width and the red material diameter phase-match of ejection of compact guide rail and conveyer belt for the red material can only follow the axial and remove in proper order, avoids piling up. The conveyer belt drives the red material motion, in red material motion to the breach, slewing mechanism drives the carousel and rotates to forging press one side, first cylinder action, it rotates to drive the returning face plate, utilize the returning face plate to support red material, make the vertical setting of red material, later utilize the manipulator subassembly of red material loading arm to carry out the centre gripping to red material, then under the effect of red material loading arm, place red material and forge and press on the lower mould of forging press, later slewing mechanism drives the carousel and continues to rotate, breach and opening on the carousel correspond when, red material alright get into in the breach, alright in order to carry out the material loading. This device can automatic feeding, and is reliable and stable, and degree of automation is high, and factor of safety is high.
Furthermore, an arc-shaped baffle is fixedly arranged on the surface of the notch close to the center of the turntable upwards.
Like this, can avoid red material to break away from the breach, the vertical setting of better assurance red material.
Further, red material loading arm includes the support, fixed mounting has first driving motor in the support, first driving motor's output shaft upwards sets up and fixed mounting has the second cylinder, the piston rod of second cylinder upwards sets up and the cylinder body of the third cylinder of fixed mounting horizontal setting, the piston rod level of third cylinder set up and with manipulator subassembly fixed connection.
Like this, first driving motor action, it rotates to drive the second cylinder, the second cylinder drives third cylinder adjustment height, the position of third cylinder adjustment manipulator subassembly, make manipulator subassembly just to setting up in red material top, later the piston rod shrink of second cylinder, manipulator subassembly sets up in the red material outside, utilize manipulator subassembly to carry out the centre gripping to red material, then the piston rod upward movement of second cylinder, drive red material upward movement, first driving motor drives the second cylinder and rotates, utilize the second cylinder, third cylinder and manipulator subassembly are placed red material on the lower mould of forging press, the forging press forges red material.
Further, the manipulator assembly comprises a connecting plate fixedly installed at the end part of the piston rod of the third cylinder, a first clamping arc plate and a second clamping arc plate are hinged to the connecting plate, and the first clamping arc plate and the second clamping arc plate are hinged to each other through a fourth cylinder.
Like this, the fourth cylinder shrink drives first centre gripping arc board and second centre gripping arc board and is close to each other, carries out centre gripping, convenient to use to the red material.
Furthermore, the rotating mechanism comprises a second driving motor fixedly installed at the lower end of the support, and an output shaft of the second driving motor is arranged upwards and is coaxially and fixedly connected with the center of the turntable.
Therefore, the second driving motor acts to drive the turntable to rotate, and the turntable is simple in structure and convenient to use.
Drawings
FIG. 1 is a schematic structural view of an automatic feeding device of a forging press according to the present invention;
FIG. 2 is a schematic view of the structure A-A in FIG. 1;
fig. 3 is an enlarged schematic view of the structure of fig. 2 in which the roll-over plate is turned over.
Detailed Description
The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative work belong to the protection scope of the present invention.
Referring to fig. 1-3, the present invention provides a technical solution: an automatic feeding device of a forging press comprises a support 3 arranged between a heating furnace 1 and a forging press 2, wherein the upper end of the support 3 is fixedly provided with a mounting plate 31, the mounting plate 31 is rotatably provided with a turntable 4, the mounting plate 31 is fixedly provided with a circular ring 41, the circular ring 41 is arranged on the outer side of the turntable 4, and the support 3 is also provided with a rotating mechanism for driving the turntable 4 to rotate; the discharge gate level of heating furnace 1 is provided with ejection of compact guide rail 11, the level is provided with conveyer belt 12 between ejection of compact guide rail 11 and the support 3, be provided with four breach 5 on the carousel 4, breach 5 and red material 6 phase-matchs, ring 41 is just right the tip of conveyer belt 12 is provided with the opening, mounting panel 31 is close to one side of forging press 2 is just right the breach articulates there is returning face plate 7, the articulated point of returning face plate 7 and the breach are close to distance between the surface at carousel 4 center and the diameter phase-match of red material 6, returning face plate 7 articulates downwards has first cylinder 71, the cylinder body of first cylinder 71 articulates subaerial, support 3 is close to one side of forging press 2 still is provided with red material loading mechanical arm, red material loading mechanical arm has the manipulator subassembly that is used for carrying out the centre gripping to red material 6.
Among this technical scheme, the heating furnace heats the blank and becomes discharge through ejection of compact guide rail after the red material, and the red material is the setting of level on ejection of compact guide rail, the width and the red material diameter phase-match of ejection of compact guide rail and conveyer belt for the red material can only follow the axial and remove in proper order, avoids piling up. The conveyer belt drives the red material motion, in red material motion to the breach, slewing mechanism drives the carousel and rotates to forging press one side, first cylinder action, it rotates to drive the returning face plate, utilize the returning face plate to support red material, make the vertical setting of red material, later utilize the manipulator subassembly of red material loading arm to carry out the centre gripping to red material, then under the effect of red material loading arm, place red material and forge and press on the lower mould of forging press, later slewing mechanism drives the carousel and continues to rotate, breach and opening on the carousel correspond when, red material alright get into in the breach, alright in order to carry out the material loading. This device can automatic feeding, and is reliable and stable, and degree of automation is high, and factor of safety is high. The conveyer belt is crawler-type structure, can be better carry out the conveying to red material.
Further, an arc-shaped baffle plate 42 is fixedly arranged on the surface of the gap close to the center of the rotating disc 4 upwards.
Like this, can avoid red material to break away from the breach, the vertical setting of better assurance red material.
Further, red material loading arm includes support 8, fixed mounting has first driving motor 81 in the support 8, the output shaft of first driving motor 81 upwards sets up and fixed mounting has second cylinder 82, the piston rod of second cylinder 82 upwards sets up and fixed mounting has the cylinder body of the third cylinder 83 of level setting, the piston rod level setting of third cylinder 83 and with manipulator subassembly fixed connection.
Like this, first driving motor action, it rotates to drive the second cylinder, the second cylinder drives third cylinder adjustment height, the position of third cylinder adjustment manipulator subassembly, make manipulator subassembly just to setting up in red material top, later the piston rod shrink of second cylinder, manipulator subassembly sets up in the red material outside, utilize manipulator subassembly to carry out the centre gripping to red material, then the piston rod upward movement of second cylinder, drive red material upward movement, first driving motor drives the second cylinder and rotates, utilize the second cylinder, third cylinder and manipulator subassembly are placed red material on the lower mould of forging press, the forging press forges red material.
Further, the manipulator assembly comprises a connecting plate 9 fixedly installed at the end of the piston rod of the third cylinder 83, a first clamping arc plate 91 and a second clamping arc plate 92 are hinged to the connecting plate 9, and the first clamping arc plate 91 and the second clamping arc plate 92 are hinged to each other through a fourth cylinder 93.
Like this, the fourth cylinder shrink drives first centre gripping arc board and second centre gripping arc board and is close to each other, carries out centre gripping, convenient to use to the red material.
Further, the rotating mechanism comprises a second driving motor 32 fixedly installed at the lower end of the support 3, and an output shaft of the second driving motor 32 is arranged upwards and is coaxially and fixedly connected with the center of the rotating disc 4.
Therefore, the second driving motor acts to drive the turntable to rotate, and the turntable is simple in structure and convenient to use.
Specifically, the manipulator subassembly can be for fixed mounting the connecting plate of the piston rod tip of third cylinder, fixed mounting has fifth cylinder and sixth cylinder on the connecting plate, the piston rod of fifth cylinder and sixth cylinder just to setting up and respectively fixed mounting have last flitch, it is the arc setting to go up the flitch.
The working principle and the process are as follows:
the heating furnace heats the blank into red material and then discharges the red material through the discharging guide rail, the red material is horizontally arranged on the discharging guide rail, and the width of the discharging guide rail and the width of the conveying belt are matched with the diameter of the red material, so that the red material can only move along the axial direction in sequence, and accumulation is avoided. The conveying belt drives the red material to move, the red material moves into the gap, the second driving motor drives the rotary table to rotate to one side of the forging press, the first air cylinder acts to drive the turnover plate to rotate, the turnover plate is utilized to support the red material, the red material is vertically arranged, then the first driving motor acts to drive the second air cylinder to rotate, the second air cylinder drives the third air cylinder to adjust the height, the third air cylinder adjusts the position of the manipulator assembly, the manipulator assembly is arranged above the red material, a piston rod of the second air cylinder contracts, the manipulator assembly is arranged outside the red material, the fourth air cylinder contracts to drive the first clamping arc plate and the second clamping arc plate to mutually approach and clamp the red material, then the piston rod of the second air cylinder moves upwards to drive the red material to move upwards, the first driving motor drives the second air cylinder to rotate, the second air cylinder, the third air cylinder and the manipulator assembly are utilized to place the red material on a lower die of the forging press, and forging the red material by using a forging press. Then the rotating mechanism drives the rotating disc to continue rotating, when the notch on the rotating disc corresponds to the opening, the red materials can enter the notch, and then the red materials can be loaded.
The air cylinder device comprises a single chip microcomputer, and is characterized in that the single chip microcomputer is further involved, and a first driving motor, a second driving motor, a first air cylinder, a second air cylinder, a third air cylinder and a fourth air cylinder are connected with the single chip microcomputer. The specific structures and the action principles of the first driving motor, the second driving motor, the first cylinder, the second cylinder, the third cylinder and the fourth cylinder belong to the prior art and are not described repeatedly. The first driving motor and the second driving motor are 60SY-M01330LFS, and the first cylinder, the second cylinder, the third cylinder and the fourth cylinder are SDAJ 20S 20S. All components in contact with the red mass in this application have a melting point higher than that of the red mass.
Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.

Claims (5)

1. The utility model provides a forging press automatic feeding device which characterized in that: the forging press comprises a support arranged between a heating furnace and a forging press, wherein an installation plate is fixedly installed at the upper end of the support, a turntable is rotatably installed on the installation plate, a circular ring is fixedly installed on the installation plate and is arranged on the outer side of the turntable, and a rotating mechanism for driving the turntable to rotate is further arranged on the support; the discharge gate level of heating furnace is provided with ejection of compact guide rail, the level is provided with the conveyer belt between ejection of compact guide rail and the support, be provided with four breachs on the carousel, breach and red material phase-match, the ring is just right the tip of conveyer belt is provided with the opening, the mounting panel is close to one side of forging press is just right the breach articulates there is the returning face plate, the articulated point of returning face plate and breach are close to distance between the surface at carousel center and the diameter phase-match of red material, the returning face plate articulates downwards has first cylinder, the cylinder body of first cylinder articulates subaerial, the support is close to one side of forging press still is provided with red material loading arm, red material loading arm has and is used for carrying out the manipulator subassembly of centre gripping to red material.
2. The forging press automatic feeding device of claim 1, wherein: the surface of the gap close to the center of the turntable is upwards fixedly provided with an arc-shaped baffle.
3. The forging press automatic feeding device of claim 2, wherein: the red material loading mechanical arm comprises a support, a first driving motor is fixedly mounted in the support, an output shaft of the first driving motor is upwards provided with a second cylinder, a piston rod of the second cylinder is upwards provided with a cylinder body of a third cylinder, the third cylinder is horizontally arranged, and the manipulator assembly is fixedly connected with the piston rod of the third cylinder.
4. The forging press automatic feeding device of claim 3, wherein: the manipulator assembly comprises a connecting plate fixedly installed at the end part of a piston rod of the third cylinder, a first clamping arc plate and a second clamping arc plate are hinged to the connecting plate, and the first clamping arc plate and the second clamping arc plate are hinged to each other through a fourth cylinder.
5. The forging press automatic feeding device of claim 4, wherein: the rotating mechanism comprises a second driving motor fixedly installed at the lower end of the support, and an output shaft of the second driving motor is arranged upwards and is coaxially and fixedly connected with the center of the turntable.
CN201920741144.0U 2019-05-22 2019-05-22 Automatic feeding device of forging press Active CN210208496U (en)

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CN201920741144.0U CN210208496U (en) 2019-05-22 2019-05-22 Automatic feeding device of forging press

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Application Number Priority Date Filing Date Title
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Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN112893748A (en) * 2021-01-18 2021-06-04 泰州市特星模具有限公司 Intelligent clamping forging equipment
CN113070442A (en) * 2021-01-22 2021-07-06 黄小六 Forging device for tensile high-strength hook forging
CN113333662A (en) * 2021-06-07 2021-09-03 浙江隆程锻件有限公司 Forging machine with automatic material changing function and using method thereof
CN113477861A (en) * 2021-07-05 2021-10-08 嘉兴坤博新能源装备制造有限公司 Precise forming device for monocrystalline silicon growth furnace cover
CN114309417A (en) * 2022-02-18 2022-04-12 盐城市大丰捷威精锻有限公司 Cold forging device for manufacturing shock absorber sleeve
CN116871448A (en) * 2023-09-05 2023-10-13 兴化市高性能金属材料制品研究院 High-performance metal forging device

Cited By (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN112893748A (en) * 2021-01-18 2021-06-04 泰州市特星模具有限公司 Intelligent clamping forging equipment
CN113070442A (en) * 2021-01-22 2021-07-06 黄小六 Forging device for tensile high-strength hook forging
CN113333662A (en) * 2021-06-07 2021-09-03 浙江隆程锻件有限公司 Forging machine with automatic material changing function and using method thereof
CN113477861A (en) * 2021-07-05 2021-10-08 嘉兴坤博新能源装备制造有限公司 Precise forming device for monocrystalline silicon growth furnace cover
CN114309417A (en) * 2022-02-18 2022-04-12 盐城市大丰捷威精锻有限公司 Cold forging device for manufacturing shock absorber sleeve
CN116871448A (en) * 2023-09-05 2023-10-13 兴化市高性能金属材料制品研究院 High-performance metal forging device
CN116871448B (en) * 2023-09-05 2023-11-07 兴化市高性能金属材料制品研究院 High-performance metal forging device

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