CN207738070U - A kind of novel tire clamp device - Google Patents

A kind of novel tire clamp device Download PDF

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Publication number
CN207738070U
CN207738070U CN201721401256.9U CN201721401256U CN207738070U CN 207738070 U CN207738070 U CN 207738070U CN 201721401256 U CN201721401256 U CN 201721401256U CN 207738070 U CN207738070 U CN 207738070U
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tire
cylinder
support
support plate
pin
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张黎
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Nanchang Hangkong University
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Nanchang Hangkong University
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Abstract

本实用新型公开了一种新型轮胎夹取装置,主要由气缸、螺栓、支撑板、螺钉、连接件、支撑耳、销、抓取杆、橡胶垫组成;其特征在于:气缸通过螺栓与支撑板连接,同时气缸通过活塞杆与连接件连接,支撑耳通过螺钉与支撑板连接,同时通过销与抓取杆连接,抓取杆通过销与连接件连接,橡胶垫通过螺栓连接,轮胎夹在橡胶垫之间。本实用新型的有益效果:本设计主要是根据轮胎的直径和厚度,以及轮胎的质量来确定轮胎夹取装置的设计。设计轮胎的夹取装置既能满足企业的生产需要,同时尽可能地减少机械手的零部件,简化机械手的抓取方式,可以极大地提高企业生产的效益化,增强企业的竞争力。

The utility model discloses a novel tire clamping device, which is mainly composed of a cylinder, bolts, support plates, screws, connectors, support ears, pins, grabbing rods, and rubber pads; Connection, while the cylinder is connected with the connecting piece through the piston rod, the support ear is connected with the support plate through the screw, and at the same time connected with the grabbing rod through the pin, the grabbing rod is connected with the connecting piece through the pin, the rubber pad is connected with the bolt, and the tire is clamped in the rubber between pads. Beneficial effects of the utility model: the design mainly determines the design of the tire clamping device according to the diameter and thickness of the tire and the quality of the tire. The design of the tire gripping device can not only meet the production needs of the enterprise, but also reduce the parts of the manipulator as much as possible and simplify the gripping method of the manipulator, which can greatly improve the efficiency of the enterprise's production and enhance the competitiveness of the enterprise.

Description

一种新型轮胎夹取装置A new type of tire clamping device

技术领域technical field

本实用新型涉及一种抓起和放下汽车轮胎的工程实际应用装置,具体为一种新型轮胎夹取装置。The utility model relates to an engineering practical application device for picking up and putting down automobile tires, in particular to a novel tire clamping device.

背景技术Background technique

随着中国经济社会的发展,中国的汽车制造业越来越发达,轮胎的需求也达到了高潮。现阶段修补轮胎主要是通过人工完成,这种修补的方式不仅费时费力、劳动强度大,自动化的程度也很低,因此迫切的需要制造业生产出这么一批相对应的自动化机械来实现轮胎的修补工装。在这种背景下,轮胎夹取装置就随之产生了。结合当前的轮胎抓取现状,以及国内外对轮胎的研究的方式,采用机械抓取轮胎装置能够最大限度的帮助人们节约时间、提高劳动生产效率,实现在工厂的自动化生产。目前抓取轮胎的装置主要是通过电机转动从而带动螺杆升降,实现机械手的张合,这样的设计较为复杂且不太容易进行维修。考虑的因素也比较多,螺杆的强度、转速等,都需要经过严格的计算才能确保达到一定的目的,要不然不能完成预期的目标。因而,在能完成抓取轮胎过程的基础上,尽可能地减少机械手的零部件,简化机械抓取装置成为必然,可以极大地提高企业生产的效益化,增强企业的竞争力。With the development of China's economy and society, China's automobile manufacturing industry has become more and more developed, and the demand for tires has also reached a climax. At present, repairing tires is mainly done manually. This repairing method is not only time-consuming and labor-intensive, but also has a low degree of automation. Therefore, it is urgently needed for the manufacturing industry to produce such a batch of corresponding automated machinery to realize tire repair. Repair tooling. In this context, tire clamping device just produces thereupon. Combining the current status of tire grabbing and the research methods on tires at home and abroad, the use of mechanical grabbing tire devices can help people save time, improve labor production efficiency, and realize automated production in factories. At present, the device for grabbing tires is mainly driven by the rotation of the motor to drive the screw up and down to realize the opening and closing of the manipulator. Such a design is relatively complicated and not easy to maintain. There are also many factors to consider, such as the strength and speed of the screw, etc., all need to be strictly calculated to ensure that a certain purpose is achieved, otherwise the expected goal cannot be achieved. Therefore, on the basis of being able to complete the process of grabbing tires, it is inevitable to reduce the parts of the manipulator as much as possible and simplify the mechanical grabbing device, which can greatly improve the efficiency of enterprise production and enhance the competitiveness of enterprises.

发明内容Contents of the invention

要解决的技术问题:Technical problem to be solved:

为了克服现有的轮胎夹取装置复杂、不太容易维修这一特点,本实用新型提供一种新型轮胎夹取装置,设计轮胎的夹取装置既能满足企业的生产需要,同时又能够最大的限度的节约材料。轮胎抓取装置主要是通过气缸产生推力,借助于活塞杆的往复运动,拉动连接件的运动,从而连接件带动抓取杆抓取轮胎和放下轮胎。活塞杆向下运动,连杆就会张开,放下轮胎;活塞杆向上运动,连杆就会抓紧,抓取轮胎。In order to overcome the feature that the existing tire clamping device is complex and not easy to maintain, the utility model provides a new type of tire clamping device. The designed tire clamping device can not only meet the production needs of the enterprise, but also can maximize the Save material as much as possible. The tire grabbing device mainly generates thrust through the cylinder, and pulls the movement of the connecting piece by means of the reciprocating motion of the piston rod, so that the connecting piece drives the grabbing rod to grab the tire and put it down. When the piston rod moves down, the connecting rod opens to lower the tire; when the piston rod moves up, the connecting rod tightens and grabs the tire.

本实用新型的技术方案如下:一种新型轮胎夹取装置,主要由气缸、螺栓、支撑板、螺钉、连接件、支撑耳、销、抓取杆、橡胶垫组成;其特征在于:通过轮胎及抓取杆的质量,选取满足要求的气缸,而气缸通过4个螺栓与支撑板固定连接,气缸伸出的活塞杆穿过支撑板中间的圆孔与连接件连接;支撑耳通过螺钉与支撑板侧端连接,同时通过销与抓取杆连接,起固定抓取杆作用;抓取杆分为上部连杆以及下部抓盘,上下两部分嵌入后以焊接的形式连接,两个抓取杆的上部连杆通过销与连接件连接,以便气缸带动;橡胶垫通过螺栓与抓取杆下部抓盘连接, 轮胎卡在两个橡胶垫之间。通过气缸往复运动带动连接件与抓取杆上下运动,产生夹紧轮胎与松开轮胎的运动,支撑耳固定抓取杆,致使抓取杆不晃动。The technical scheme of the utility model is as follows: a novel tire clamping device is mainly composed of cylinders, bolts, support plates, screws, connectors, support ears, pins, grabbing rods, and rubber pads; it is characterized in that: through tires and To grab the quality of the rod, select the cylinder that meets the requirements, and the cylinder is fixedly connected to the support plate through 4 bolts, and the piston rod protruding from the cylinder passes through the round hole in the middle of the support plate to connect with the connector; the support ear is connected to the support plate through screws The side end is connected, and at the same time, it is connected with the grab bar through a pin to fix the grab bar; the grab bar is divided into an upper connecting rod and a lower grab plate, and the upper and lower parts are embedded and connected in the form of welding. The two grab bars The upper connecting rod is connected with the connecting piece through a pin so that the cylinder can be driven; the rubber pad is connected with the catch plate at the lower part of the grab bar through a bolt, and the tire is stuck between the two rubber pads. The reciprocating motion of the cylinder drives the connecting piece and the grab bar to move up and down to produce the movement of clamping and loosening the tire, and the support ear fixes the grab bar so that the grab bar does not shake.

本实用新型主要是根据轮胎的直径和厚度,以及轮胎的质量来确定轮胎夹取装置的设计。设计轮胎的夹取装置既能满足企业的生产需要,同时又能够最大的限度的节约材料。轮胎夹取装置主要是通过四杆机构的运作以及协调配合,完成。抓取和放下轮胎的任务。通过分析活塞杆、连接件和抓取件之间的运动配合,实现抓取和放下轮胎。首先应该设置抓取轮胎的抓取杆能够正好将轮胎抓住,且抓取杆不能将轮胎抓破,要保护好轮胎。可以在抓取杆的末端加一个弧形橡胶垫,通过螺栓连接,橡胶垫有一个弧度正好满足轮胎的直径,当抓取杆正好将轮胎包住时,橡胶垫的弧度也正好和轮胎相吻合,满足轮胎被提起的条件。其次连杆的展开和闭合是通过连接件来实现的,连接件向上移动,就能带动抓取杆闭紧,抓取轮胎。连接件向下移动,抓取杆就张开,放开轮胎。而轮胎夹取装置的连接件运动主要则是通过气缸的活塞杆实现的。气缸活塞的往复运动实现连接件的往复运动。The utility model mainly determines the design of the tire clamping device according to the diameter and thickness of the tire and the quality of the tire. The design of the tire clamping device can not only meet the production needs of the enterprise, but also save materials to the greatest extent. The tire clamping device is mainly completed through the operation and coordination of the four-bar mechanism. The task of grabbing and dropping tires. Grab and put down the tire by analyzing the kinematic coordination between the piston rod, the connecting part and the gripper. First of all, the grab bar for grabbing the tire should be set up to grab the tire just in time, and the grab bar cannot break the tire, so the tire should be protected. An arc-shaped rubber pad can be added to the end of the grab bar, connected by bolts, and the rubber pad has a curvature that just meets the diameter of the tire. When the grab bar just wraps the tire, the arc of the rubber pad also coincides with the tire , satisfying the condition that the tire is raised. Secondly, the expansion and closing of the connecting rod is realized by the connecting piece. When the connecting piece moves upwards, it can drive the grab bar to close tightly and grab the tire. As the link moves down, the grab bar expands, releasing the tire. And the joint movement of tire clamping device is mainly realized by the piston rod of air cylinder. The reciprocating motion of the cylinder piston realizes the reciprocating motion of the connecting piece.

本实用新型的有益效果:本设计主要是根据轮胎的直径和厚度,以及轮胎的质量来确定轮胎夹取装置的设计。设计轮胎的夹取装置既能满足企业的生产需要,同时尽可能地减少机械手的零部件,简化机械手的抓取方式,可以极大地提高企业生产的效益化,增强企业的竞争力。Beneficial effects of the utility model: the design mainly determines the design of the tire clamping device according to the diameter and thickness of the tire and the quality of the tire. The design of the tire gripping device can not only meet the production needs of the enterprise, but also reduce the parts of the manipulator as much as possible and simplify the gripping method of the manipulator, which can greatly improve the efficiency of the enterprise's production and enhance the competitiveness of the enterprise.

附图说明Description of drawings

下面结合附图和实施例对本实用新型进一步说明:Below in conjunction with accompanying drawing and embodiment the utility model is further described:

图1是本实用新型轮胎夹取装置示意图。Fig. 1 is a schematic diagram of the tire clamping device of the present invention.

图2是本实用新型轮胎夹取装置左视图示意图。Fig. 2 is a schematic view of the left side view of the tire clamping device of the present invention.

图3是本实用新型轮胎夹取装置A处剖面图。Fig. 3 is a sectional view at A of the tire clamping device of the present invention.

图4是本实用新型轮胎夹取装置B处剖面图。Fig. 4 is a sectional view at B of the tire clamping device of the present invention.

图5是本实用新型抓取杆示意图。Fig. 5 is a schematic diagram of the grab bar of the present invention.

图6是本实用新型抓取杆左视图示意图。Fig. 6 is a schematic left view of the grab bar of the present invention.

图7是本实用新型支撑板示意图。Fig. 7 is a schematic diagram of the support plate of the present invention.

图8是本实用新型支撑板俯视图示意图。Fig. 8 is a schematic diagram of a top view of the support plate of the present invention.

图9是本实用新型支撑耳示意图。Fig. 9 is a schematic diagram of the supporting ear of the present invention.

图10是本实用新型支撑耳左视图示意图。Fig. 10 is a schematic view of the left side view of the support ear of the utility model.

图11是本实用新型连接件示意图。Fig. 11 is a schematic diagram of the connector of the present invention.

图12是本实用新型连接件左视图示意图。Fig. 12 is a schematic diagram of the left view of the connector of the utility model.

图13是本实用新型橡胶垫示意图。Fig. 13 is a schematic diagram of the rubber pad of the present invention.

图14是本实用新型橡胶垫俯视图示意图。Fig. 14 is a schematic diagram of a top view of the rubber pad of the present invention.

图15是本实用新型橡胶垫左视图示意图。Fig. 15 is a schematic diagram of the left side view of the rubber pad of the present invention.

图1中(1.JSC气缸2.螺栓*4 GT/T 5782-2000 3.支撑板4.螺钉*4 GB/T70.1-20005.连接件6.支撑耳 7.销*4 GB/T119.1-2000 8.抓取杆9.螺栓*8 GB70.1 10.橡胶垫 11.轮胎)。In Figure 1 (1. JSC cylinder 2. Bolt*4 GT/T 5782-2000 3. Support plate 4. Screw*4 GB/T70.1-20005. Connector 6. Support ear 7. Pin*4 GB/T119 .1-2000 8. Grab lever 9. Bolt *8 GB70.1 10. Rubber pad 11. Tire).

具体实施方式Detailed ways

抓取杆分为上部连杆以及下部抓盘,上下两部分嵌入后以焊接的形式连接。根据轮胎的直径1070mm,宽度250mm,确定连杆的尺寸和托盘的大小,使其能够满足抓取轮胎的要求。将抓取杆的下托盘的尺寸为设置为大约轮胎尺寸的一半,即500mm的大小,此时能够正好的将轮胎抓住,这样既不会浪费材料,又很好的将轮胎托举起来。可选取连杆的上半部分尺寸为60*60mm,厚度为6mm的方钢,这个尺寸正好能够将轮胎托举住,并且空隙得当。The grabbing rod is divided into an upper connecting rod and a lower grabbing plate, and the upper and lower parts are embedded and connected in the form of welding. According to the tire's diameter of 1070mm and width of 250mm, determine the size of the connecting rod and the size of the tray so that it can meet the requirements of grabbing the tire. The size of the lower tray of the grab bar is set to about half the size of the tire, that is, the size of 500mm. At this time, the tire can be caught just right, so that the material will not be wasted, and the tire can be lifted up well. The size of the upper part of the connecting rod is 60*60mm, and the square steel with a thickness of 6mm can be selected. This size is just enough to hold the tire and the gap is appropriate.

支撑板的确定。当抓取杆在气缸的下部分时,活塞杆的上下运动正好可以带动抓取杆的抓取运动,进而抓取轮胎,实现轮胎的传送。通过研究可以将支撑架设计成一块方形的钢板,能够将气缸安装在上面,通过中间的4的螺栓孔轴向固定。中间大孔则是为气缸活塞杆通过准备的。在气缸外围的再开四个孔的设计是方便气缸与其他的零部件相连,完成更多的运动。Determination of the support plate. When the grabbing rod is at the lower part of the cylinder, the up and down movement of the piston rod can just drive the grabbing movement of the grabbing rod, and then grab the tire to realize the transmission of the tire. Through research, the support frame can be designed as a square steel plate, on which the cylinder can be installed and axially fixed through the 4 bolt holes in the middle. The large hole in the middle is prepared for the passage of the cylinder piston rod. The design of opening four more holes on the periphery of the cylinder is to facilitate the connection of the cylinder with other parts to complete more movements.

支撑耳通过2个螺钉与支撑板侧面连接。支撑耳下端沟槽两边分别开有孔方便用销把抓取杆和支撑耳连接起来。The support ears are connected to the side of the support plate by 2 screws. Both sides of the groove at the lower end of the support ear are respectively provided with holes to facilitate the use of pins to connect the grab bar and the support ear.

连接件的设计。前端的孔和后端孔是通过圆销,将两个抓取杆用圆销连接在一起,方便连接杆抓取轮胎、放下轮胎的活动。Connector design. The hole at the front end and the rear end hole are connected by a round pin to connect the two catch bars with a round pin, so that the connecting rod grabs the tire and puts down the tire.

综合轮胎的质量,连接件以及两个抓取杆的质量,得到总质量为168Kg,也就是说需要大约1680N的力才能够将轮胎夹取起来。在工作压力为0.5pa的条件下,选取气缸缸径为100mm时,能够满足夹取装置的要求。选用JSC标准气缸,缸径为100mm,行程为200mm。考虑到气缸的底端是丝杆,所以可以采用丝杆与螺纹孔的配合。在连接件的中央位置进行攻丝,钻出螺纹孔为M20mm,正好满足气缸的螺杆连接要求。此时,活塞杆上下移动时正好也能够带动连接件的上下移动。Combining the mass of the tire, the connecting piece and the two grab bars, the total mass is 168Kg, which means that it takes about 1680N of force to pick up the tire. Under the condition that the working pressure is 0.5pa, when the bore diameter of the cylinder is 100mm, it can meet the requirements of the clamping device. JSC standard cylinder is selected, with a bore of 100mm and a stroke of 200mm. Considering that the bottom end of the cylinder is a screw mandrel, so the cooperation of the screw mandrel and the threaded hole can be used. Tapping is carried out at the central position of the connecting piece, and the threaded hole is M20mm, which just meets the screw connection requirements of the cylinder. Now, when the piston rod moves up and down, it can also drive the connecting piece to move up and down.

抓取杆和橡胶垫采用螺栓连接,将两个橡胶垫分别做出四个沉孔通过内六角螺栓和抓取杆相连。将橡胶垫做成弧状,也是为了更好地固定轮胎。当轮胎的尺寸小于1070mm时,抓取杆抓取轮胎,则会托住轮胎的下部分,对于轮胎的受力面积也会增大,也能够更好的完成任务。The grabbing rod and the rubber pad are connected by bolts, and the two rubber pads are respectively made into four counterbore holes and connected with the grabbing rod through hexagon socket bolts. Making the rubber pad into an arc is also to better fix the tire. When the size of the tire is less than 1070mm, the grabbing rod grabs the tire, which will support the lower part of the tire, and the force-bearing area of the tire will also increase, and the task can be better completed.

轮胎夹取装置的总体结构安装顺序采用从上往下,依次安装的顺序。此装置的工作原理是四杆结构的发展与应用,通过气缸产生动力,带动抓取杆进行抓取轮胎。The overall structural installation sequence of the tire clamping device adopts the order of installation from top to bottom. The working principle of this device is the development and application of the four-bar structure, which generates power through the cylinder to drive the grab bar to grab the tire.

Claims (1)

1. a kind of novel tire clamp device, mainly by cylinder, bolt, support plate, screw, connector, support ear, pin, crawl Bar, rubber pad composition;It is characterized in that:Cylinder is fixedly connected by 4 bolts with support plate, and the piston rod that cylinder stretches out passes through Circular hole among support plate is with connector by being bolted;Support ear top is pressed into the groove of support plate side, and passes through two Screw is connect with support plate;Ear is simultaneously supported to connect with crawl bar by pin;Crawl bar is divided into upper links and lower part catching plate, It is fixed in the form of welding after upper links end insertion lower part catching plate, upper links head is provided with through slot, will be passed through by pin Wears groove is connected with connector, so that cylinder drives;There are two screw holes respectively at the both ends of rubber pad, pass through bolt and crawl bar lower part Catching plate connect, and among rubber pad to it is recessed be in arc-shaped, block tire;Band follower link and crawl are moved back and forth by cylinder Bar moves up and down, and under the fixed function of support ear, crawl bar generates the movement for clamping tire and unclamping tire.
CN201721401256.9U 2017-10-26 2017-10-26 A kind of novel tire clamp device Expired - Fee Related CN207738070U (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109368247A (en) * 2018-10-29 2019-02-22 南京航空航天大学溧水仿生产业研究院有限公司 A medical robot grasping mechanism
CN109848900A (en) * 2019-04-09 2019-06-07 青岛星华智能装备有限公司 Fixture is examined outside a kind of green tyres

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109368247A (en) * 2018-10-29 2019-02-22 南京航空航天大学溧水仿生产业研究院有限公司 A medical robot grasping mechanism
CN109848900A (en) * 2019-04-09 2019-06-07 青岛星华智能装备有限公司 Fixture is examined outside a kind of green tyres

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