CN210208311U - Side wall planking extension board drawing die and automated production system - Google Patents
Side wall planking extension board drawing die and automated production system Download PDFInfo
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- CN210208311U CN210208311U CN201920802249.2U CN201920802249U CN210208311U CN 210208311 U CN210208311 U CN 210208311U CN 201920802249 U CN201920802249 U CN 201920802249U CN 210208311 U CN210208311 U CN 210208311U
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Abstract
The utility model discloses a side wall planking extension sheet drawing die and automated production system, including the die holder that is equipped with the terrace die, the die face structure of terrace die includes profiled surface and technology replenishment face, and the technology replenishment face sets up around the profiled surface, and the profiled surface includes low profile and protruding inclined plane, and low profile sets up in one side of protruding inclined plane; a high-low undulation surface is arranged between the convex inclined surface and the low profile surface, the angle between the high-low undulation surface and the low profile surface is 90-110 degrees, a supplementary inclined surface is arranged on the high-low undulation surface, and the average change rate of the height of the supplementary inclined surface is smaller than that of the high-low undulation surface; the angle between the supplementary inclined plane and the low profile surface is 135-160 degrees, the upper end of the supplementary inclined plane is arranged on the high-low undulation surface, and the lower end of the supplementary inclined plane extends to the low profile surface.
Description
Technical Field
The utility model relates to a side wall planking extension plate drawing die field especially relates to a side wall planking extension plate drawing die and automated production system.
Background
In the drawing process of the side wall outer plate extension plate, because the inclination change of the relief surface of the upper part of the side wall outer plate extension plate is too violent, the low part of the relief surface is easy to crack due to uneven flow during plastic deformation in the drawing process; meanwhile, the convex inclined plane of the side-wall outer plate extension plate is easy to wrinkle, and because the drawing and drawing degree of the die surface structure of the drawing die is limited, the plane plate after drawing is easy to wrinkle and rebound, the rigidity of the side-wall outer plate extension plate is insufficient, and the quality of the side-wall outer plate extension plate is influenced; moreover, the cost of replacing the mold is too high. The traditional method for manufacturing the side wall outer plate extension plate is low in automatic production degree and production efficiency.
Therefore, the people skilled in the art are dedicated to developing a side wall outer plate extension plate drawing die and an automatic production system for preventing the side wall outer plate extension plate from cracking in the drawing process.
SUMMERY OF THE UTILITY MODEL
In view of the above-mentioned defect of prior art, the utility model aims to solve the technical problem that a side wall planking extension sheet drawing die and automated production system of fracture in the process of avoiding side wall planking extension sheet drawing are provided.
In order to achieve the purpose, the utility model provides a side wall planking extension sheet drawing die, including the die holder that is equipped with the terrace die, the die face structure of terrace die includes profiled surface and technology supplementary face, the technology supplementary face sets up around the profiled surface, the profiled surface includes low profile and protruding inclined plane, low profile sets up in one side of protruding inclined plane; the convex inclined plane is connected with the low profile surface through a high-low undulation surface, the angle between the high-low undulation surface and the low profile surface is 90-110 degrees, a supplementary inclined plane is arranged on the high-low undulation surface, and the average change rate of the height of the supplementary inclined plane is smaller than that of the high-low undulation surface; the angle between the supplementary inclined plane and the low profile is 135-160 degrees, the upper end of the supplementary inclined plane is arranged on the high-low undulation surface, and the lower end of the supplementary inclined plane extends to the low profile.
Preferably, the upper end of the supplementary inclined plane is arranged at four fifths of the height undulation plane from top to bottom.
Preferably, the angle between the supplemental ramp and the low profile is 150 degrees.
Preferably, a first supplementary residual meat is arranged at the part of the supplementary inclined surface adjacent to the technological supplementary surface, and the lower end of the low profile and the supplementary inclined surface are smoothly connected on the low profile through the first supplementary residual meat.
Preferably, a second supplementary residual meat is arranged on the die surface of the convex inclined surface.
Preferably, the die further comprises an upper die holder provided with a female die and a blank holder, wherein the blank holder is arranged between the upper die holder and the lower die holder, the blank holder is arranged around the male die, a material pressing surface is arranged on the blank holder, and the male die of the lower die holder is matched with the female die of the upper die holder.
The utility model also provides an automatic production system of side wall planking extension board, comprises a workbench, draw station and plastic station including drawing from a left side to the right side in proper order on the workstation, the top of workstation is provided with conveyer, it extends the board mould to be provided with side wall planking on the station to draw, side wall planking extension board includes side wall planking extension board mould.
Preferably, a shaping die is arranged on the shaping station, and the shaping die sequentially comprises an edge cutting and punching station, a separating and punching station and a flanging and shaping station from left to right.
Preferably, the conveying device comprises a transmission connecting rod and a transmission manipulator, and the transmission manipulator is arranged on the transmission connecting rod.
The utility model has the advantages that: the drawing die for the side wall outer plate extension plate of the utility model ensures that the plane plate material flows uniformly when in plastic deformation, and can avoid the low part of the high-low undulation surface of the side wall outer plate extension plate from cracking; through increasing the supplementary meat of reinforcement at the die face on protruding inclined plane, when the concavo-convex mould compound die on upper die base and the die holder, increase the utilization ratio to the plane sheet material, reduce side wall planking extension board and corrugate, kick-back, increase side wall planking extension board rigidity, promote the quality of side wall planking extension board. The utility model discloses a side wall planking extension board automatic production system through control module's control, realizes automated production, has both improved the quality of product, has still improved production efficiency.
Drawings
Fig. 1 is a front view of the side wall outer plate extension plate mold according to a specific embodiment of the present invention.
Fig. 2 is a side view of the extension plate mold for the side wall outer plate according to a specific embodiment of the present invention.
Fig. 3 is a schematic structural view of an automated production system for side wall outer plate extension plates according to a specific embodiment of the present invention.
Fig. 4 is a schematic structural diagram of a shaping station according to an embodiment of the present invention.
Fig. 5 is a schematic structural view of the extension plate of the side wall outer plate according to an embodiment of the present invention.
Fig. 6 is a schematic structural view of the structure of the side-wall outer plate extension plate and the side-wall outer plate connection structure according to a specific embodiment of the present invention.
Detailed Description
The structural features of the components of the present invention will be described in detail below, and if directions (up, down, left, right, front, and rear) are described, the structures shown in fig. 1 and 3 will be described as references, but the practical direction of the present invention is not limited thereto. The invention will be further explained with reference to the following figures and examples:
as shown in FIG. 1 and FIG. 2, the embodiment of the utility model discloses side wall planking extension board automated production system, including workstation 6, draw station 7 and plastic station 8 including drawing from a left side to the right side in proper order on workstation 6, the top of workstation 6 is provided with conveyer 12, and conveyer 12 conveys between drawing station 7 and plastic station 8, draws and is provided with side wall planking extension board mould on the station 7. After the plane plate is drawn and extended on the side wall outer plate extension plate die, the plane plate is transmitted to the shaping die 8a through the transmission device. The conveying device can grab and place the plane plate material on the drawing station before processing, and the conveying device can also convey the processed parts away from the workbench, so that automation is realized, the automation is improved, and the production efficiency is improved.
In this embodiment, a shaping die 8a is arranged on the shaping station 8, and the shaping die 8a sequentially comprises a trimming and punching station 9, a separating and punching station 10 and a flanging and shaping station 11 from left to right. And an automatic feeding module is arranged on the shaping station 8, and sequentially transmits the processed side wall outer plate extension plate to a separating punching station 10 and a flanging shaping station 11 from the punching station, and the side wall outer plate extension plate L is manufactured by sequentially processing the side wall outer plate extension plate and the flanging shaping station through the die. The punching station punches the processed plate; due to the fact that the die and the automatic production system in the application can be used for producing two symmetrical and connected side wall outer plate extending plates at the same time, the two connected side wall outer plate extending plates are separated through the separating and punching station 10, conveyed to the flanging and shaping station 11 through the automatic feeding module to flange the position I of the side wall outer plate extending plate L and remove redundant plate materials outside the position I.
In the present embodiment, the transfer device 12 includes a transfer link 12a and a transfer robot 12b, and the transfer robot 12b is provided on the transfer link 12 a. The transmission connecting rod is provided with a plurality of transmission mechanical arms, the transmission mechanical arms sequentially and synchronously convey the semi-finished products processed in each procedure to the next procedure through the left-right movement of the transmission connecting rod, after the semi-finished products are placed on the station of the next procedure, the transmission connecting rod drives the transmission mechanical arms to reset, then the steps are repeated to operate, and the transmission mechanical arms can rotate at any angle so as to place the processed plates according to the processing direction of the corresponding die.
In this embodiment, the automatic production system for the side wall outer plate extension plate further comprises a control module, and the control module is used for controlling the operation of the conveying device 12, the side wall outer plate extension plate drawing die and the shaping die 8 a.
As shown in fig. 3, the side wall outer plate extension plate drawing die comprises a lower die holder 2 provided with a male die 1, wherein the die surface structure of the male die 1 comprises a forming surface 1a and a process supplementing surface 1b, the process supplementing surface 1b is arranged around the forming surface 1a, the forming surface 1a comprises a low profile and a convex inclined surface, and the low profile is arranged on one side of the convex inclined surface; a raised and lowered surface is arranged between the raised inclined surface and the lowered surface, the angle between the raised and lowered surface and the lowered surface is 90-110 degrees, a supplementary inclined surface 103a is arranged on the raised and lowered surface, and the average change rate of the height of the supplementary inclined surface 103a is smaller than that of the raised and lowered surface 101 c; the angle between the supplementary inclined plane 103a and the low profile surface is 135-160 degrees, the upper end of the supplementary inclined plane 103a is arranged on the high-low profile surface 101c, and the lower end of the supplementary inclined plane 103a extends to the low profile surface. The supplementary slope 103a is one of embodiments for increasing the structure of the residual meat, and the place where the residual meat is disposed is set to be a slope by increasing the residual meat. The supplementary slope 103a may be a smooth inclined arc surface or an inclined plane slope. The angle between the supplementary inclined plane 103a and the low profile is 150 degrees, so that the cracking phenomenon at the intersection of the high and low relief surfaces and the low profile is greatly reduced, and the wrinkling phenomenon of the flat plate in the drawing process is prevented.
In this embodiment, the upper ends of the supplemental slopes 103a are disposed at four fifths of the height surface from top to bottom, so as to greatly reduce cracking caused by the fluctuation distance of the height surface. In some embodiments, the upper end of the supplemental slope 103a is disposed at one-half or two-thirds or other values of the direction from top to bottom of the undulation surface 101c, which is not limited herein.
In this embodiment, the first supplementary rest 101a is provided at a portion of the supplementary inclined surface 103a adjacent to the process supplementary surface 1b, and the lower profile and the lower end of the supplementary inclined surface 103a are smoothly connected by the first supplementary rest 101a on the lower profile. Wherein the portion of the complementary bevel 103a adjacent to the complementary face 1b is on the low profile. The addition of the first complementary meat 101a serves to smoothly continue the contour of the complementary inclined surface 103a with the complementary surface of the process. The first supplement residual meat 101a is also provided as one of the embodiments for increasing the structure of the residual meat.
In this embodiment, the second complementary meat 102a is provided on the die surface of the convex slope. The edge of the second complementary meat 102a is set to keep smooth transition with the other parts except the second complementary meat 102 a. The second supplement meat 102a is provided for reducing the convex slope wrinkling and springback phenomenon. The second supplementary residual meat 102a may be uniformly covered on the whole mold surface of the raised inclined surface, or may be disposed on a part of the mold surface of the raised inclined surface, and the manner of disposing the second supplementary residual meat 102a is also one of the embodiments for increasing the structure of the residual meat.
In this embodiment, still including the upper die base 5 and the blank holder 3 that are equipped with die 4, blank holder 3 sets up between upper die base 5 and die holder 2, encloses around terrace die 1 and is equipped with blank holder 3, has the pressure face 3a on the blank holder 3, and terrace die 1 of die holder 2 and die 4 cooperation of upper die base 5. The plane plate is arranged between the upper die set and the pressing surfaces corresponding to the blank holders, and is drawn through the die assembly between the upper die base and the lower die base.
The utility model discloses a profiled surface on the side wall planking extension plate drawing die is the plane of symmetry, consequently has two of symmetry high and low undulation face, two low profile and two protruding inclined planes of department, and the setting is supplementing inclined plane, first supplementary meat, second and is supplementing the meat also the symmetry and correspond the setting on the profiled surface. As shown in fig. 5 and 6, the gusset outer panel extension sheet L produced by the above-described mold is provided on one side of the side outer panel P.
The drawing die for the side wall outer plate extension plate of the utility model ensures that the plane plate material flows uniformly when in plastic deformation, and can avoid the low part of the high-low undulation surface of the side wall outer plate extension plate from cracking; through increasing the supplementary meat of reinforcement at the die face on protruding inclined plane, when the concavo-convex mould compound die on upper die base and the die holder, increase the utilization ratio to the plane sheet material, reduce side wall planking extension board and corrugate, kick-back, increase side wall planking extension board rigidity, promote the quality of side wall planking extension board. The utility model discloses a side wall planking extension board automatic production system through control module's control, realizes automated production, has both improved the quality of product, has still improved production efficiency.
The foregoing has described in detail preferred embodiments of the present invention. It should be understood that numerous modifications and variations can be devised by those skilled in the art in light of the teachings of the present invention without undue experimentation. Therefore, the technical solutions that can be obtained by a person skilled in the art through logic analysis, reasoning or limited experiments based on the prior art according to the concepts of the present invention should be within the scope of protection defined by the claims.
Claims (9)
1. A side wall outer plate extension plate drawing die is characterized in that: the die comprises a lower die holder (2) provided with a male die (1), wherein the die surface structure of the male die (1) comprises a forming surface (1a) and a process supplement surface (1b), the process supplement surface (1b) is arranged around the forming surface (1a), the forming surface (1a) comprises a low profile and a convex inclined surface, and the low profile is arranged on one side of the convex inclined surface; a high-low undulation surface is arranged between the convex inclined surface and the low profile surface, the angle between the high-low undulation surface and the low profile surface is 90-110 degrees, a supplementary inclined surface (103a) is arranged on the high-low undulation surface, and the average change rate of the height of the supplementary inclined surface (103a) is smaller than that of the high-low undulation surface; the angle between the supplementary inclined plane (103a) and the low-profile surface is 135-160 degrees, the upper end of the supplementary inclined plane (103a) is arranged on the high-low undulation surface, and the lower end of the supplementary inclined plane (103a) extends to the low-profile surface.
2. The side wall outer plate extension plate drawing die of claim 1, which is characterized in that: the angle between the complementary ramp (103a) and the low profile is 150 degrees.
3. The side wall outer plate extension plate drawing die of claim 1, which is characterized in that: the upper ends of the supplementary inclined planes (103a) are arranged at four fifths of the height undulation plane from top to bottom.
4. The side wall outer plate extension plate drawing die of claim 1, which is characterized in that: and a first supplementary residual meat (101a) is arranged at the part of the supplementary inclined surface (103a) adjacent to the technological supplementary surface (1b), and the lower profile and the lower end of the supplementary inclined surface (103a) are smoothly connected on the lower profile through the first supplementary residual meat (101 a).
5. The side wall outer plate extension plate drawing die of claim 1, which is characterized in that: and a second supplementary residual meat (102a) is arranged on the die surface of the convex inclined surface.
6. The side wall outer panel extension plate drawing die as claimed in any one of claims 1 to 5, wherein: still including upper die base (5) and blank holder (3) that are equipped with die (4), blank holder (3) set up upper die base (5) with between die holder (2), enclose around terrace die (1) and be equipped with blank holder (3), blank holder (3) are gone up and have pressure face (3a), terrace die (1) of die holder (2) with die (4) cooperation of upper die base (5).
7. The utility model provides a side wall planking extension board automated production system which characterized by: the side wall outer plate extension plate die comprises a workbench (6), wherein the workbench (6) sequentially comprises a drawing station (7) and a shaping station (8) from left to right, a conveying device (12) is arranged above the workbench (6), a side wall outer plate extension plate die is arranged on the drawing station (7), and the side wall outer plate extension plate comprises the side wall outer plate extension plate die as claimed in any one of claims 1 to 6.
8. The automatic production system of the side wall outer plate extension plate of claim 7, which is characterized in that: the trimming and punching device is characterized in that a trimming die (8a) is arranged on the trimming station (8), and the trimming die (8a) sequentially comprises a trimming and punching station (9), a separating and punching station (10) and a flanging and trimming station (11) from left to right.
9. The automatic production system of the side wall outer plate extension plate of claim 8, which is characterized in that: the conveying device (12) comprises a transmission connecting rod (12a) and a transmission mechanical arm (12b), and the transmission mechanical arm (12b) is arranged on the transmission connecting rod (12 a).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201920802249.2U CN210208311U (en) | 2019-05-30 | 2019-05-30 | Side wall planking extension board drawing die and automated production system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201920802249.2U CN210208311U (en) | 2019-05-30 | 2019-05-30 | Side wall planking extension board drawing die and automated production system |
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| Publication Number | Publication Date |
|---|---|
| CN210208311U true CN210208311U (en) | 2020-03-31 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201920802249.2U Expired - Fee Related CN210208311U (en) | 2019-05-30 | 2019-05-30 | Side wall planking extension board drawing die and automated production system |
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| CN (1) | CN210208311U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112658115A (en) * | 2020-12-03 | 2021-04-16 | 上海赛科利汽车模具技术应用有限公司 | Forming method of upper cover of battery box |
-
2019
- 2019-05-30 CN CN201920802249.2U patent/CN210208311U/en not_active Expired - Fee Related
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112658115A (en) * | 2020-12-03 | 2021-04-16 | 上海赛科利汽车模具技术应用有限公司 | Forming method of upper cover of battery box |
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Granted publication date: 20200331 |