CN203664434U - Automatic corrugating device - Google Patents
Automatic corrugating device Download PDFInfo
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- CN203664434U CN203664434U CN201420006919.7U CN201420006919U CN203664434U CN 203664434 U CN203664434 U CN 203664434U CN 201420006919 U CN201420006919 U CN 201420006919U CN 203664434 U CN203664434 U CN 203664434U
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- wave apparatus
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- 238000003825 pressing Methods 0.000 claims description 40
- 239000000463 material Substances 0.000 claims description 29
- 238000007747 plating Methods 0.000 claims description 17
- 238000004519 manufacturing process Methods 0.000 abstract description 12
- 230000000875 corresponding Effects 0.000 abstract description 2
- 238000007599 discharging Methods 0.000 abstract 1
- 238000010586 diagram Methods 0.000 description 6
- 238000004080 punching Methods 0.000 description 6
- 229910000831 Steel Inorganic materials 0.000 description 3
- 238000000034 method Methods 0.000 description 3
- 239000010959 steel Substances 0.000 description 3
- 238000006073 displacement reaction Methods 0.000 description 2
- 238000000465 moulding Methods 0.000 description 2
- 230000001360 synchronised Effects 0.000 description 2
- 240000007600 Lysimachia clethroides Species 0.000 description 1
- 238000006243 chemical reaction Methods 0.000 description 1
- 230000001276 controlling effect Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000007634 remodeling Methods 0.000 description 1
- 230000033764 rhythmic process Effects 0.000 description 1
- 238000003466 welding Methods 0.000 description 1
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Abstract
The utility model provides an automatic corrugating device which is used for corrugating panels to form corrugated plates with certain corrugation depth. The automatic corrugating device comprises a corrugating machine for corrugating the panels, two conveying frames, two conveying devices and two driving motors. The two conveying frames are arranged at a feeding end and a discharging end of the corrugating machine respectively, the end, close to the corrugating machine, of each conveying frame is connected to the top end of a lifting device, the end, far away from the corrugating machine, of the corresponding conveying frame is movably connected to the top end of a supporting device, the lifting device at least has a first height and a second height, and the second depth is higher than the first depth by at least one corrugation depth. The two conveying devices are arranged on the two conveying frames respectively and are used for conveying the panels. The two driving motors are mounted on the two conveying frame respectively and are used for driving the two conveying devices. The automatic corrugating device improves the automation degree and the production efficiency of container production, the labor intensity of workers is lowered at the same time, and a production line type production mode with high efficiency can be achieved.
Description
Technical field
The utility model relates to corrugated plating and manufactures field, particularly relates to a kind of automatic pressing wave apparatus.
Background technology
The underframe of container is mainly made up of corrugated plating, beam, goose neck tunnel etc., and wherein underframe corrugated plating has spliced after multiple veneers are pressed ripple respectively.The traditional manufacturing process of corrugated plating is by workman, single steel plate to be transported in punch and to press ripple moulding, by workman, the single steel plate of pressing ripple moulding is transported to next station again and carries out assembled welding and other operations after deburring.This manufacturing process automaticity is low, labor strength is large.
For above problem, the method for taking in the industry at present is normally connected punch cooperation with conveying device, to improving automaticity, reduces labor strength.But in pressure wave process, steel plate, because the punching press meeting of punch produces the contraction of horizontal direction and the displacement of vertical direction, makes the ripple spacing of corrugated plating produce larger error, and then affects the intensity of sheet material.Therefore, by pressing wave device to improve, ensureing, under the prerequisite of corrugated plating quality, to provide a kind of automaticity higher, the pressure wave apparatus that labor strength is lower, has become a large technical problem urgently to be resolved hurrily in the industry.
Utility model content
The utility model will solve and in prior art, press the technical problem that wave device automaticity is lower.
For solving the problems of the technologies described above, the utility model adopts following technical scheme:
The automatic pressing wave apparatus the utility model proposes, for sheet material is pressed ripple and is formed the corrugated plating with certain depth of convolution, wherein, described automatic pressing wave apparatus comprises the punch for press ripple on described sheet material, two carriages, two conveyers and two drive motors, described two carriages are located at respectively described punch feed end and discharge end, described carriage is connected in a lowering or hoisting gear top ends in the one end near described punch, be movably connected on a bracing or strutting arrangement top ends away from one end of described punch, described lowering or hoisting gear at least has the first height and the second height, and the second height is higher than first at least one depth of convolution of height, described two conveyers are located at respectively on described two carriages, for delivery of described sheet material, described two drive motors, be installed on respectively on two carriages, be used for driving two conveyers.
According to an embodiment of the present utility model, described conveyer is conveyer belt, transfer roller.
According to another embodiment, described bracing or strutting arrangement comprises two fixed supporting legs, and described two fixed supporting legs are symmetricly set in described carriage bottom.
According to another embodiment, described carriage is articulated and connected in described fixed supporting leg top ends, or is connected in rotationally described fixed supporting leg top ends.
According to another embodiment, described lowering or hoisting gear comprises two lifting legs, and described two lifting legs are symmetricly set in described carriage bottom.
According to another embodiment, described lifting leg comprises two cylinders, and the cylinder body of described two cylinders links together, and the piston rod of two cylinders stretches out round about.
According to another embodiment, described lifting leg comprises a cylinder.
According to another embodiment, described each carriage top is provided with a transporter to transport described sheet material.
According to another embodiment, described transporter is sucking disc lifting frame or absorbing and hoisting machine.
According to another embodiment, described lowering or hoisting gear also has third high degree, and third high degree is higher than second at least one depth of convolution of height.
As shown from the above technical solution, advantage and the good effect of the automatic pressing wave apparatus the utility model proposes are: the automatic pressing wave apparatus the utility model proposes, by punch and the coordinating of conveyer of being located at punch both sides, the equipment connection of punch and other operations is got up, realize pipeline system production, improved automaticity; This automatic pressing wave apparatus, by the cooperation of bracing or strutting arrangement and lowering or hoisting gear, make carriage and conveyer can coordinate the punching press action of punch, coordinate the lower punching press ripple of punch die head, lifting by lowering or hoisting gear or fall with punch coordinates, lifting or fall carriage, has further improved the automaticity of producing corrugated plating.The automatic pressing wave apparatus the utility model proposes has improved automaticity and the production efficiency of container production, has reduced workman's labour intensity simultaneously, is conducive to realize the pipeline system production model of high rhythm.
Brief description of the drawings
Fig. 1 is the utility model automatic pressing wave apparatus the first embodiment structural representation;
Fig. 2 is the top view of the utility model automatic pressing wave apparatus;
Fig. 3 is the side view of the utility model automatic pressing wave apparatus;
Fig. 4 a is the workflow diagram of the utility model automatic pressing wave apparatus the first embodiment, represents to press wavefront state;
Fig. 4 b is the workflow diagram of the utility model automatic pressing wave apparatus the first embodiment, represents to press wavy state;
Fig. 4 c is the workflow diagram of the utility model automatic pressing wave apparatus the first embodiment, represents travel condition;
Fig. 5 is the structural representation of the utility model automatic pressing wave apparatus the second embodiment;
Fig. 6 a is the workflow diagram of the utility model automatic pressing wave apparatus the second embodiment, represents to press wavefront state;
Fig. 6 b is the workflow diagram of the utility model automatic pressing wave apparatus the second embodiment, represents to press wavy state;
Fig. 6 c is the workflow diagram of the utility model automatic pressing wave apparatus the second embodiment, represents travel condition.
Wherein, description of reference numerals is as follows:
1. punch; 10. upper die head; 11. lower die head; 2. carriage; 20. conveyers; 21. lowering or hoisting gears; 210. lifting legs; 2100. cylinder; 2100a. cylinder body; 2100b. piston rod; 22. bracing or strutting arrangements; 220. fixed supporting leg; 23. drive motors; 24. guiders; 25. lifting keepers; 3. sheet material.
Detailed description of the invention
The exemplary embodiments that embodies the utility model feature & benefits will describe in detail in the following description.Be understood that the utility model can have various variations on different embodiment, it neither departs from scope of the present utility model, and explanation wherein and to be shown in be the use explaining in essence, but not in order to limit the utility model.
The utility model automatic pressing wave apparatus, for sheet material 3 is pressed ripple and formed the corrugated plating with certain depth of convolution, for example, manufactures the end corrugated plating for the production of container.
Embodiment 1
As shown in Figure 1 to Figure 3, the first embodiment of the present utility model, comprises that punch for press ripple on sheet material 31, two carriages 2, two conveyers 20 and two drive the drive motors 23 of these conveyers 20.
As shown in Figure 1 to Figure 3, punch 1 can be selected automatic oil press, but not as limit.The lower die head 11 that punch 1 comprises upper die head 10 and is mated, this upper die head 10 and lower die head 11 can, according to the requirement to corrugated plating waveform, be selected the arc, the rectangle etc. that cooperatively interact, but not as limit.
As depicted in figs. 1 and 2, two carriages 2 are located at respectively feed end and the discharge end of punch 1, these two carriages 2 are being connected in the top ends of a lowering or hoisting gear 21 near one end of this punch 1, in the top ends that is movably connected on a bracing or strutting arrangement 22 away from one end of punch 1, lowering or hoisting gear 21 has two height, i.e. the first height and the second height, and the second height is highly no less than a depth of convolution higher than first.In the present embodiment, this lowering or hoisting gear 21 has two height, and the difference of each height is not less than the depth of convolution of corrugated plating.Each carriage 2 using its bottom two bracing or strutting arrangements 22 and two lowering or hoisting gears 21 as support, fix on the ground or other workbenches on.In working order, these two lowering or hoisting gears 21 taking two bracing or strutting arrangements 22 as axle by this carriage 2 one end jack-up near punch 1, to coordinate the pressure ripple of punch 1.
As depicted in figs. 1 and 2, bracing or strutting arrangement 22 comprises two fixed supporting legs 220, and these two fixed supporting legs 220 are symmetricly set in carriage 2 bottoms.This carriage 2 is articulated and connected in the top ends of this fixed supporting leg 220, but not as limit, for example carriage 2 can also be connected in the top ends of this fixed supporting leg 220 rotationally.
As shown in Figure 4 and Figure 5, lowering or hoisting gear 21 comprises two lifting legs 210, and these two lifting legs 210 are symmetricly set in this carriage 2 bottoms.Each lifting leg 210 comprises a cylinder 2100, and the cylinder body 2100a of this cylinder 2100 and ground or base are fixed, and its piston rod 2100b protrudes upward and is connected in carriage 2 lower surfaces.The stroke of this cylinder 2100 is not less than the depth of convolution of corrugated plating.
By the cooperation of lowering or hoisting gear 21 and bracing or strutting arrangement 22, can realize the adjusting of each carriage 2 on two height., the first height, carriage 2 height in the time that cylinder 2100 does not rise; The second height, carriage 2 height in the time that cylinder 2100 rises.
Further, this first embodiment also comprises synchronous control system, in order to the lifting of pressure ripple and two carriages 2 of Synchronization Control punch 1, makes both cooperatings.Synchronous control system can adopt traditional structure.
As shown in Figure 2, two drive motors 23 are installed on respectively on two carriages, for driving two conveyers 20.
As depicted in figs. 1 and 2, sheet material 3 being pressed in the process of ripple, shrink because the punching press meeting of die head causes the deformation of sheet material 3, therefore can cause pressing the spacing of ripple to occur trickle error.Press wave error to meet the corrugated plating high to required precision in order to reduce, this first embodiment also comprises multiple guiders 24, for example directive wheel, but not as limit.These guiders 24 are arranged on carriage 2, for the input and output direction of sheet material 3 being led in the time pressing ripple.
In addition, as shown in Figure 2, in this first embodiment, conveyer 20 can be selected many feed belts arranged side by side, and multiple lifting keepers 25 are installed on carriage 2, also can be installed on ground, but not as limit.These lifting keepers 25 stretch out the gap of many feed belts and stretch in the wave trough of the corrugated plating of pressing ripple its location, and these lifting keepers 25 are selected cylinder, but not as limit.This kind of structure can, by because punch 1 presses the lateral displacement that ripple produces to be reduced to ideal range to sheet material 3, further be dwindled error.
This first embodiment also comprises two transporters.These two transporters are located at respectively two carriage 2 tops, and this transporter is selected sucking disc lifting frame or absorbing and hoisting machine, but not as limit.Under duty, the transporter of being located at punch 1 feed end transfers to the sheet material of other processing apparatus completion of processing 3 on the conveyer 20 of punch 1 feed end, and sheet material 3 is delivered to punch 1 by this conveyer 20.After punch 1 is pressed ripple, exported by the conveyer 20 of discharge end, and transfer to next station by the transporter of these conveyer 20 tops, further promote automaticity, form complete streamline production model.
As shown in Figure 4, present embodiment is mainly used in, in the time that the lower die head 11 of punch 1 is " protruding " shape, sheet material 3 is pressed to ripple, and its master operation is as follows:
1. press wavefront state, each carriage 2 all rises to the second height near punch 1 one end, makes sheet material 3 on conveyer 20 be not less than the top of the lower die head 11 of punch 1.Drive motors 23 drives two conveyers 20 of both sides to move, transfer sheet materials 3.
2. press wavy state, each carriage 2 is all down to the first height near punch 1 one end, to coordinate the downward punching press of upper die head 10 of punch 1.Punch 1 is pressed ripple to sheet material 3.
3. travel condition, in the time once pressing ripple to finish, after upper die head 10 liftings of punch 1, each carriage 2 all rises to the first height near punch 1 one end, makes sheet material 3 on conveyer 20 be not less than the top of the lower die head 11 of punch 1.Drive motors 23 drives two conveyers 20 of both sides to move, transfer sheet materials 3.
Embodiment 2
As shown in Figure 5 and Figure 6, the general structure of the second embodiment and the first embodiment are basic identical.But in this second embodiment, each carriage 2 has three height, each lowering or hoisting gear 21 can regulate on three height, and the difference of each height is not less than the depth of convolution of corrugated plating.
As shown in Figure 5 and Figure 6, in this second embodiment, the lifting leg 210 of each lowering or hoisting gear 21 includes two cylinders 2100, is different from a cylinder 2100 in the first embodiment.The cylinder body 2100a of every two cylinders 2100 interconnects, and both piston rod 2100b stretch out along contrary direction, connect respectively carriage 2 and ground.Two cylinders 2100 that link together can be realized three adjustings on height, that is, and and the first height, the height in the time that two cylinders 2100 all do not rise; The second height, the height in the time that a cylinder 2100 rises; Third high degree, the height in the time that two cylinders 2100 all rise.
Further, lifting leg 210 also can only include a cylinder 2100.This cylinder 2100 can be selected round trip cylinder, stretches out different length by controlling this cylinder 2100 piston rod 2100b, and three corresponding different height and positions, to replace original two cylinders 2100.
As shown in Figure 6, in the time that the lower die head 11 of punch 1 is " recessed " shape, the pressure ripple operation of present embodiment is as follows:
1. press wavefront state, each carriage 2 all rises to the second height near punch 1 one end, makes sheet material 3 on conveyer 20 be not less than the top of the lower die head 11 of punch 1.Drive motors 23 drives two conveyers 20 of both sides to move, transfer sheet materials 3.
2. press wavy state, the downward punching press of upper die head 10 of punch 1, presses ripple to sheet material 3.For coordinating this action, the carriage 2 of discharge end is down to the first height, and the carriage 2 of feed end keeps the second height.
3. travel condition, in the time once pressing ripple to finish, after upper die head 10 liftings of punch 1, the carriage 2 of being located at feed end rises to third high degree, and the carriage 2 of being located at discharge end rises to the second height.Drive motors 23 drives both sides conveyer 20 to move, transfer sheet materials 3.
Further, this second embodiment also can use in the time that the lower die head of punch 1 11 is " protruding " shape, needs any one cylinder 2100 work in each lifting leg 210.
In sum, the groundwork flow process of the utility model automatic pressing wave apparatus is: press the wavy state → travel condition of the wavy state → travel condition of wavefront state → press → press, as basic circulation until complete the pressure ripple to sheet material 3, and be transported to other equipment by transporter.
According to above embodiment, can carry out multiple conversion to lowering or hoisting gear 210, as directly selected controllable extensible mechanism, for example hydraulically extensible bar, Pneumatic extension bar and controlled multiple-pass cylinder, all do not depart from design of the present utility model or essence.In every case this kind of improvement is all intended to reach the object of adjusting carriage 2 near punch 1 one end height, to realize the function of the pressure ripple that coordinates punch 1, and then improves automaticity.
Though described automatic pressing wave apparatus of the present utility model with reference to several exemplary embodiments, should be understood that term used is explanation and illustrative, and not restrictive.Because the utility model can specifically be implemented in a variety of forms and not depart from its design or essence, therefore, above-described embodiment is not limited to any aforesaid details, and explain widely in the design that should limit in the claim of enclosing and scope, therefore all should be the claim of enclosing, the whole variations in the claim of falling into or its equivalent scope and remodeling contains.
Claims (10)
1. an automatic pressing wave apparatus, for sheet material (3) is pressed ripple and formed the corrugated plating with certain depth of convolution, is characterized in that, described automatic pressing wave apparatus comprises:
Punch (1), for above pressing ripple at described sheet material (3);
Two carriages (2), be located at respectively described punch (1) feed end and discharge end, described carriage (2) is connected in a lowering or hoisting gear (21) top ends in the one end near described punch (1), be movably connected on a bracing or strutting arrangement (22) away from one end of described punch (1), described lowering or hoisting gear (21) at least has the first height and the second height, and the second height is higher than first at least one depth of convolution of height;
Two conveyers (20), are located at respectively described two carriages (2) upper, for delivery of described sheet material (3);
Two drive motors (23), are installed on respectively two carriages (2) upper, for driving two conveyers (20).
2. automatic pressing wave apparatus according to claim 1, is characterized in that, described conveyer (20) is conveyer belt, transfer roller.
3. automatic pressing wave apparatus according to claim 1, it is characterized in that, described bracing or strutting arrangement (22) comprises two fixed supporting legs (220), and described two fixed supporting legs (220) are symmetricly set in described carriage (2) bottom.
4. automatic pressing wave apparatus according to claim 3, is characterized in that, described carriage (2) is articulated with described fixed supporting leg (220) top ends, or is connected in rotationally described fixed supporting leg (220) top ends.
5. automatic pressing wave apparatus according to claim 1, it is characterized in that, described lowering or hoisting gear (21) comprises two lifting legs (210), and described two lifting legs (210) are symmetricly set in described carriage (2) bottom.
6. automatic pressing wave apparatus according to claim 5, it is characterized in that, described lifting leg (210) comprises two cylinders (2100), the cylinder body (2100a) of described two cylinders (2100) links together, and the piston rod (2100b) of two cylinders (2100) stretches out round about.
7. automatic pressing wave apparatus according to claim 5, is characterized in that, described lifting leg (21) comprises a cylinder (2100).
8. automatic pressing wave apparatus according to claim 1, is characterized in that, described each carriage (2) top is provided with a transporter to transport described sheet material (3).
9. automatic pressing wave apparatus according to claim 8, is characterized in that, described transporter is sucking disc lifting frame or absorbing and hoisting machine.
10. according to the automatic pressing wave apparatus described in any one in claim 1-9, it is characterized in that, described lowering or hoisting gear (21) also has third high degree, and third high degree is higher than second at least one depth of convolution of height.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420006919.7U CN203664434U (en) | 2014-01-02 | 2014-01-02 | Automatic corrugating device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420006919.7U CN203664434U (en) | 2014-01-02 | 2014-01-02 | Automatic corrugating device |
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| Publication Number | Publication Date |
|---|---|
| CN203664434U true CN203664434U (en) | 2014-06-25 |
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|---|---|---|---|
| CN201420006919.7U Active CN203664434U (en) | 2014-01-02 | 2014-01-02 | Automatic corrugating device |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104438514A (en) * | 2014-11-26 | 2015-03-25 | 无锡市元鼎机械制造有限公司 | Stamping equipment for transverse ribs of stock bin plate |
-
2014
- 2014-01-02 CN CN201420006919.7U patent/CN203664434U/en active Active
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104438514A (en) * | 2014-11-26 | 2015-03-25 | 无锡市元鼎机械制造有限公司 | Stamping equipment for transverse ribs of stock bin plate |
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| Date | Code | Title | Description |
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| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
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Effective date of registration: 20160324 Address after: 215434 No. 99 Binjiang Avenue, Taicang economic and Technological Development Zone, Suzhou, Jiangsu Patentee after: CIMC TAICANG REFRIGERATION EQUIPMENT LOGISTICS CO., LTD. Address before: 523000 Guangdong province Dongguan Songshan Lake high tech Industrial Development Zone Technology Park Building 1, 3 floor, room 309B Patentee before: China International Marine Containers (Group) Ltd. Patentee before: Chinese International Marine Container (Group) Co., Ltd. Patentee before: CIMC TAICANG REFRIGERATION EQUIPMENT LOGISTICS CO., LTD. Patentee before: Shanghai CIMC Reefer Containers Co., Ltd. |