CN209393764U - A 180 degree forming bending machine - Google Patents
A 180 degree forming bending machine Download PDFInfo
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- CN209393764U CN209393764U CN201821248266.8U CN201821248266U CN209393764U CN 209393764 U CN209393764 U CN 209393764U CN 201821248266 U CN201821248266 U CN 201821248266U CN 209393764 U CN209393764 U CN 209393764U
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Abstract
本实用新型公开了一种180度一次成型折弯机,其包括上模成型机构、下模成型机构、驱动机构,所述上模成型机构位于下模成型机构的上方且与驱动机构连接;在所述驱动机构驱动上模成型机构向下移动,对放置在下模成型机构上待加工产品产生向下的压力进行弯折。本实用新型在使用时在所述驱动机构驱动上模成型机构向下移动,对放置在下模成型机构上待加工产品产生向下的压力进行弯折,这样大大减少了操作步骤,节省了人力,同时也减少了产品制作的成本,提高了加工效率。
This utility model discloses a 180-degree one-time forming bending machine, which includes an upper die forming mechanism, a lower die forming mechanism, and a driving mechanism. The upper die forming mechanism is located above the lower die forming mechanism and connected to the driving mechanism. The driving mechanism drives the upper die forming mechanism to move downward, applying downward pressure to the product to be processed placed on the lower die forming mechanism to bend it. In use, this utility model, with the driving mechanism driving the upper die forming mechanism downward to apply downward pressure to the product to be processed placed on the lower die forming mechanism to bend it, greatly reduces the number of operation steps, saves manpower, reduces product manufacturing costs, and improves processing efficiency.
Description
技术领域technical field
本实用新型属于角度折弯加工设备技术领域,具体涉及一种180度一次成型折弯机。The utility model belongs to the technical field of angle bending processing equipment, in particular to a 180-degree forming bending machine.
背景技术Background technique
在机械工业中会有大量用到金属板材类零件,这些金属板材类零件需要被折弯成负角度的产品也越来越多;但目前多采用弯折机或者冲压模具对这些金属板材类零件进行负角度的折弯,这类方法一般都需要两步才能实现,第一步是将板材折弯90度,第二步是在第一步的基础上再折弯90度,不仅工序复杂、用较多的冲压台、加工效率很低、很难精确控制零件的成型尺寸和角度,而且增加了模具的制造成本和人力成本,从而也增加了产品的制造成本;鉴于此有必要对加工产品成型角度的模具进行改进。There will be a large number of sheet metal parts used in the machinery industry, and there are more and more products that need to be bent into negative angles for these sheet metal parts; but at present, bending machines or stamping dies are mostly used for these sheet metal parts Bending at a negative angle generally requires two steps to achieve. The first step is to bend the sheet 90 degrees, and the second step is to bend another 90 degrees on the basis of the first step. Not only is the process complicated, With more stamping tables, the processing efficiency is very low, it is difficult to accurately control the forming size and angle of the parts, and it increases the manufacturing cost of the mold and the labor cost, which also increases the manufacturing cost of the product; in view of this, it is necessary to process the product The molding angle of the mold is improved.
实用新型内容Utility model content
有鉴于此,本实用新型的主要目的在于提供一种180度一次成型折弯机,解决了现有技术中在折弯所需角度时步骤繁琐、操作复杂、作业效率低的问题。In view of this, the main purpose of this utility model is to provide a 180-degree one-time forming bending machine, which solves the problems of cumbersome steps, complicated operation and low work efficiency in the prior art when bending required angles.
为达到上述目的,本实用新型的技术方案是这样实现的:一种180度一次成型折弯机,其包括上模成型机构、下模成型机构、驱动机构,所述上模成型机构位于下模成型机构的上方且与驱动机构连接;在所述驱动机构驱动上模成型机构向下移动,对放置在下模成型机构上待加工产品产生向下的压力进行弯折。In order to achieve the above purpose, the technical solution of the utility model is realized in the following way: a 180-degree one-time forming bending machine, which includes an upper mold forming mechanism, a lower mold forming mechanism, and a driving mechanism, and the upper mold forming mechanism is located at the bottom of the lower mold The top of the forming mechanism is connected with the driving mechanism; the driving mechanism drives the upper mold forming mechanism to move downward, and generates downward pressure on the product to be processed placed on the lower mold forming mechanism to bend.
优选地,所述上模成型机构包括上模座、上成型块、上插刀,所述上成型块固定设置在上模座底部中心,所述上插刀设置为两个并且分别设置在上成型块的两侧。Preferably, the upper mold forming mechanism includes an upper mold base, an upper forming block, and an upper inserting knife, and the upper forming block is fixedly arranged at the center of the bottom of the upper mold base, and two upper inserting knives are respectively arranged on the upper Both sides of the molding block.
优选地,所述下模成型机构包括下模座、下模挡块、下成型块、下浮升板,所述下浮升板位于下模座的顶部中心,所述下成型块为两个并且分别设置在下浮升板的两侧,每个所述下成型块的外侧均设置有下模挡块,所述下模挡块与下成型块之间设置有与上插刀匹配的间隙。Preferably, the lower mold forming mechanism includes a lower mold base, a lower mold block, a lower forming block, and a lower lifting plate, the lower lifting plate is located at the top center of the lower mold base, and the lower forming blocks are two and respectively It is arranged on both sides of the lower lifting plate, and the outer side of each of the lower forming blocks is provided with a lower mold stopper, and a gap matching the upper inserting knife is set between the lower mold stopper and the lower forming block.
优选地,所述两个上插刀的底部设置有第一斜面,所述两个下成型块的顶部设置有第二斜面,所述第一斜面与第二斜面相配合。Preferably, the bottoms of the two upper inserting knives are provided with a first slope, the tops of the two lower forming blocks are provided with a second slope, and the first slope cooperates with the second slope.
优选地,所述两个下成型块相对两侧的下方对称的设置有两个凸块,所述上成型块底部的宽度大于所述两个凸块之间的距离。Preferably, two protrusions are arranged symmetrically under opposite sides of the two lower forming blocks, and the width of the bottom of the upper forming block is greater than the distance between the two protrusions.
优选地,所述下模成型机构还包括滑块管位,所述滑块管位为四个且分别设置在两个下成型块的前后两侧。Preferably, the lower mold forming mechanism further includes slider tube positions, and the slider tube positions are four and are respectively arranged on the front and rear sides of the two lower molding blocks.
优选地,其还包括下托组件,所述下托组件位于下浮升板的下方。Preferably, it also includes a lower support assembly, and the lower support assembly is located below the lower buoyant plate.
优选地,所述下托组件包括下托板、下弹簧胶,所述下托板位于下模座的底部并且固定连接,所述下弹簧胶位于下托板位和下模座之间的间距内,所述下弹簧胶的顶部与下浮升板连接。Preferably, the lower support assembly includes a lower support plate and a lower spring glue, the lower support plate is located at the bottom of the lower mold base and is fixedly connected, and the lower spring glue is located at the distance between the lower support plate and the lower mold base Inside, the top of the lower spring glue is connected with the lower lifting plate.
与现有技术相比,本实用新型在使用时在所述驱动机构驱动上模成型机构向下移动,对放置在下模成型机构上待加工产品产生向下的压力进行弯折,这样大大减少了操作步骤,节省了人力,同时也减少了产品制作的成本,提高了加工效率。Compared with the prior art, when the utility model is in use, the driving mechanism drives the upper mold forming mechanism to move downward, and the product placed on the lower mold forming mechanism to be processed generates downward pressure to bend, which greatly reduces the The operation steps save manpower, and also reduce the cost of product production and improve processing efficiency.
附图说明Description of drawings
图1为本实用新型一种180度一次成型折弯机的主视图;Fig. 1 is the front view of a 180-degree forming bending machine of the utility model;
图2为本实用新型一种180度一次成型折弯机的立体结构示意图;Fig. 2 is a three-dimensional structural schematic diagram of a 180-degree forming bending machine of the utility model;
图3为本实用新型一种180度一次成型折弯机的分解图。Fig. 3 is an exploded view of a 180-degree forming bending machine of the present invention.
具体实施方式Detailed ways
为了使本实用新型的目的、技术方案及优点更加清楚明白,以下结合附图及实施例,对本实用新型进行进一步详细说明。应当理解,此处所描述的具体实施例仅仅用以解释本实用新型,并不用于限定本实用新型。In order to make the purpose, technical solution and advantages of the utility model clearer, the utility model will be further described in detail below in conjunction with the accompanying drawings and embodiments. It should be understood that the specific embodiments described here are only used to explain the utility model, and are not intended to limit the utility model.
本实用新型提供的一种180度一次成型折弯机,如图1所示,其包括上模成型机构1、下模成型机构2、驱动机构,上模成型机构1位于下模成型机构2的上方且与驱动机构连接;在驱动机构驱动上模成型机构1向下移动,对放置在下模成型机构2上待加工产品产生向下的压力进行弯折;该装置在使用时,在驱动机构驱动上模成型机构1向下移动,对放置在下模成型机构2上待加工产品产生向下的压力进行弯折,这样大大减少了操作步骤,节省了人力,同时也减少了产品制作的成本,提高了加工效率。The utility model provides a 180-degree one-time forming bending machine, as shown in Figure 1, which includes an upper mold forming mechanism 1, a lower mold forming mechanism 2, and a driving mechanism. The upper mold forming mechanism 1 is located at the bottom of the lower mold forming mechanism 2. above and connected to the driving mechanism; the driving mechanism drives the upper mold forming mechanism 1 to move downward, and the product placed on the lower mold forming mechanism 2 to be processed generates downward pressure for bending; when the device is in use, the driving mechanism drives The upper mold forming mechanism 1 moves downward to bend the product placed on the lower mold forming mechanism 2 to generate downward pressure, which greatly reduces the operation steps, saves manpower, and also reduces the cost of product production, improving improved processing efficiency.
进一步地,如图2所示,上模成型机构1包括上模座11、上成型块12、上插刀13,上成型块12固定设置在上模座11底部中心,上插刀13设置为两个并且分别设置在上成型块12的两侧。Further, as shown in Figure 2, the upper mold forming mechanism 1 includes an upper mold base 11, an upper forming block 12, and an upper inserting knife 13, and the upper forming block 12 is fixedly arranged at the center of the bottom of the upper die base 11, and the upper inserting knife 13 is set as Two and respectively arranged on the two sides of the upper molding block 12 .
进一步地,如图2所示,下模成型机构2包括下模座21、下模挡块22、下成型块23、下浮升板24,下浮升板24位于下模座21的顶部中心,下成型块23为两个并且分别设置在下浮升板24的两侧,每个下成型块23的外侧均设置有下模挡块22,下模挡块22与下成型块23之间设置有与上插刀13匹配的间隙232。Further, as shown in Figure 2, the lower mold forming mechanism 2 includes a lower mold base 21, a lower mold block 22, a lower forming block 23, and a lower lifting plate 24, and the lower lifting plate 24 is located at the top center of the lower mold base 21, and the lower mold base 21 Forming block 23 is two and is respectively arranged on the both sides of lower lifting plate 24, and the outside of each following forming block 23 is all provided with lower die stopper 22, is provided with between lower die stopper 22 and lower forming block 23 and The gap 232 where the upper blade 13 matches.
进一步地,两个上插刀13的底部设置有第一斜131,两个下成型块23的顶部设置有第二斜面232,第一斜面131与第二斜面232相配合。Further, the bottoms of the two upper inserting knives 13 are provided with a first slope 131 , and the tops of the two lower forming blocks 23 are provided with a second slope 232 , and the first slope 131 matches the second slope 232 .
进一步地,两个下成型块23相对两侧的下方对称的设置有两个凸块231,上成型块12底部的宽度大于两个凸块231之间的距离;通过设置两个具有限位作用的凸块231,使得在弯折的过程中,待加工产品只能下移至两个凸块231的上表面处,这样使得下浮升板24对待加工产品的底面能够起到更好的托起作用和缓冲作用。Further, two protrusions 231 are arranged symmetrically below the opposite sides of the two lower forming blocks 23, and the width of the bottom of the upper forming block 12 is greater than the distance between the two protrusions 231; bumps 231, so that during the bending process, the product to be processed can only move down to the upper surface of the two bumps 231, so that the bottom surface of the lower floating plate 24 can hold up the product to be processed better function and cushioning.
进一步地,如图3所示,下模成型机构2还包括滑块管位25,滑块管位25为四个且分别设置在两个下成型块23的前后两侧;通过在两个下成型块23的前后两侧设置滑块管位25,避免了在弯折的过程中待加工产品向前或向后移动,从而影响最终的弯折效果的问题。Further, as shown in FIG. 3 , the lower mold forming mechanism 2 also includes slider pipe positions 25, and the number of slider pipe positions 25 is four and respectively arranged on the front and rear sides of the two lower molding blocks 23; The front and rear sides of the forming block 23 are provided with slider tube positions 25, which avoids the problem that the product to be processed moves forward or backward during the bending process, thereby affecting the final bending effect.
进一步地,其还包括下托组件3,下托组件3位于下浮升板24的下方。Further, it also includes a lower support assembly 3 , and the lower support assembly 3 is located below the lower buoyant plate 24 .
进一步地,下托组件3包括下托板31、下弹簧胶32,下托板31位于下模座21的底部并且固定连接,下弹簧胶32位于下托板31位和下模座21之间的间距内,下弹簧胶32的顶部与下浮升板24连接;此处设置下弹簧胶32的目的是为了在弯折的过程中,使得下浮升板24对已加工好的产品4的底面有一个缓冲的作用力,从而有效的保证了已加工好的产品4底面的平整性。Further, the lower supporting assembly 3 includes a lower supporting plate 31 and a lower spring glue 32, the lower supporting plate 31 is located at the bottom of the lower mold base 21 and is fixedly connected, and the lower spring glue 32 is located between the lower supporting plate 31 and the lower mold base 21 The top of the lower spring glue 32 is connected to the lower lifting plate 24 within the distance between the lower spring glue 32; A buffering force effectively ensures the flatness of the bottom surface of the processed product 4 .
进一步地,驱动机构优选为气缸。Further, the driving mechanism is preferably an air cylinder.
本实用新型一种180度一次成型折弯机的使用过程为(如图3所示):将待加工产品放置在两个下成型块23的上方,工作时,驱动机构驱动上模成型机构1向下移动,当上插刀13的第一斜面与下成型块23的第二斜面接触时,两个上插刀13对两个下成型块23产生水平方向的压力,使其两个下成型块23相向移动,此时,在两个下成型块23和上成型块12的配合作用下,对放置在两个下模成型块23上的待加工产品分别进行向下、向左和向右的挤压力,直至待加工产品的底面与凸块231的上表面接触时,待加工产品完成折完工序;此时,驱动机构驱动上模成型机构1向上移动,这时,下弹簧胶32向下浮升板24施加一个向上的力,使得下浮升板24上方已加工好的产品4从凸块231以及下浮升板24的上表面脱离,能够便于作业人员更加快速的取出已加工好的产品4。The use process of a 180-degree one-time forming bending machine of the utility model is as follows (as shown in Figure 3): the product to be processed is placed above the two lower forming blocks 23, and when working, the driving mechanism drives the upper mold forming mechanism 1 Moving downwards, when the first inclined surface of the upper inserting knife 13 contacts the second inclined surface of the lower forming block 23, the two upper inserting knives 13 will generate horizontal pressure on the two lower forming blocks 23 to make the two lower forming blocks The blocks 23 move toward each other. At this time, under the cooperation of the two lower molding blocks 23 and the upper molding block 12, the products to be processed placed on the two lower molding blocks 23 are moved downward, leftward and rightward respectively. When the bottom surface of the product to be processed is in contact with the upper surface of the bump 231, the product to be processed has completed the folding process; at this time, the driving mechanism drives the upper mold forming mechanism 1 to move upwards, and at this time, the lower spring glue 32 An upward force is applied to the lower lift plate 24, so that the processed product 4 above the lower lift plate 24 is separated from the bump 231 and the upper surface of the lower lift plate 24, which can facilitate the operator to take out the processed product more quickly 4.
与现有技术相比,本实用新型使用时,通过驱动机构驱动上模成型机构1向下移动,当上插刀13的斜面与下成型块23的斜面接触时,两个上插刀13对两个下成型块23产生水平方向的压力,使其两个下成型块23相向移动,此时,在两个下成型块23和上成型块12的配合作用下,对放置在两个下成型块23上的待加工产品分别进行向下、向左和向右的挤压力,从而完成对待加工产品进行一次180度折弯的过程,有效的大减少了操作步骤,节省了人力,同时也减少了产品制作的成本,提高了加工效率。Compared with the prior art, when the utility model is in use, the upper mold forming mechanism 1 is driven to move downward by the driving mechanism. When the slope of the upper inserting knife 13 contacts the inclined surface of the lower forming block 23, the two upper inserting knives 13 are paired. The two lower forming blocks 23 generate horizontal pressure to make the two lower forming blocks 23 move towards each other. At this time, under the cooperation of the two lower forming blocks 23 and the upper forming block 12, the pair placed on the two lower forming The product to be processed on the block 23 is respectively subjected to downward, leftward and rightward extrusion forces, thereby completing the process of bending the product to be processed once at 180 degrees, which effectively reduces the operation steps, saves manpower, and also The cost of product production is reduced, and the processing efficiency is improved.
以上所述,仅为本实用新型的较佳实施例而已,并非用于限定本实用新型的保护范围。The above descriptions are only preferred embodiments of the present utility model, and are not intended to limit the protection scope of the present utility model.
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Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111545614A (en) * | 2020-05-27 | 2020-08-18 | 永康市锦鸥机械有限公司 | Rib expanding machine |
| CN113020341A (en) * | 2021-04-25 | 2021-06-25 | 马世栋 | High-end equipment is made with panel beating shell equipment of bending |
| CN113751542A (en) * | 2021-11-08 | 2021-12-07 | 江苏联峰工业装备科技有限公司 | Machining is with no cutting metal sheet forming device |
| CN113843349A (en) * | 2020-06-28 | 2021-12-28 | 富鼎电子科技(嘉善)有限公司 | Crimping device and crimping method using same |
| CN113909382A (en) * | 2021-08-31 | 2022-01-11 | 盐城诺焱科技有限公司 | Intelligent hardware compression mold suitable for high-end equipment manufacturing |
| CN115532906A (en) * | 2022-11-11 | 2022-12-30 | 青岛海瑞德金属科技有限公司 | Special process mechanism for special automobile oil tank pump locking ring part |
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2018
- 2018-08-03 CN CN201821248266.8U patent/CN209393764U/en not_active Expired - Fee Related
Cited By (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111545614A (en) * | 2020-05-27 | 2020-08-18 | 永康市锦鸥机械有限公司 | Rib expanding machine |
| CN113843349A (en) * | 2020-06-28 | 2021-12-28 | 富鼎电子科技(嘉善)有限公司 | Crimping device and crimping method using same |
| CN113020341A (en) * | 2021-04-25 | 2021-06-25 | 马世栋 | High-end equipment is made with panel beating shell equipment of bending |
| CN113909382A (en) * | 2021-08-31 | 2022-01-11 | 盐城诺焱科技有限公司 | Intelligent hardware compression mold suitable for high-end equipment manufacturing |
| CN113909382B (en) * | 2021-08-31 | 2022-08-09 | 盐城诺焱科技有限公司 | Intelligent hardware compression mold suitable for high-end equipment manufacturing |
| CN113751542A (en) * | 2021-11-08 | 2021-12-07 | 江苏联峰工业装备科技有限公司 | Machining is with no cutting metal sheet forming device |
| CN115532906A (en) * | 2022-11-11 | 2022-12-30 | 青岛海瑞德金属科技有限公司 | Special process mechanism for special automobile oil tank pump locking ring part |
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Granted publication date: 20190917 |