CN202540772U - Multi-station four-column type oil press - Google Patents
Multi-station four-column type oil press Download PDFInfo
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- CN202540772U CN202540772U CN2012200844251U CN201220084425U CN202540772U CN 202540772 U CN202540772 U CN 202540772U CN 2012200844251 U CN2012200844251 U CN 2012200844251U CN 201220084425 U CN201220084425 U CN 201220084425U CN 202540772 U CN202540772 U CN 202540772U
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- 238000001125 extrusion Methods 0.000 abstract description 29
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- 230000008569 process Effects 0.000 abstract description 9
- 230000009286 beneficial effect Effects 0.000 abstract description 2
- 238000007493 shaping process Methods 0.000 abstract 1
- 239000003921 oil Substances 0.000 description 11
- 230000007246 mechanism Effects 0.000 description 5
- 239000010720 hydraulic oil Substances 0.000 description 4
- 230000005540 biological transmission Effects 0.000 description 3
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- 238000000465 moulding Methods 0.000 description 2
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Abstract
Description
【技术领域】【Technical field】
本实用新型涉及油压机,尤其涉及一种多工位四柱式油压机。The utility model relates to a hydraulic press, in particular to a multi-station four-column hydraulic press.
【背景技术】【Background technique】
油压机是一种通过专用液压油做为工作介质,通过液压泵作为动力源,靠泵的作用力使液压油通过液压管路进入油缸/活塞,然后油缸/活塞里有几组互相配合的密封件,不同位置的密封都是不同的,但都起到密封的作用,使液压油不能泄露。最后通过单向阀使液压油在油箱循环使油缸/活塞循环做功从而完成一定机械动作来作为生产力的一种机械。The hydraulic press is a kind of special hydraulic oil as the working medium and the hydraulic pump as the power source. The force of the pump makes the hydraulic oil enter the cylinder/piston through the hydraulic pipeline, and then there are several sets of seals in the cylinder/piston that cooperate with each other. , The seals in different positions are different, but they all play a role in sealing, so that the hydraulic oil cannot leak. Finally, through the one-way valve, the hydraulic oil is circulated in the oil tank to make the oil cylinder/piston circulate to do work, so as to complete certain mechanical actions as a kind of machinery of productivity.
油压机一般由机架、液压缸、活动横梁、导向机构、顶出机构构成,液压缸安装在机架上部,液压缸活塞与活动横梁连接,上模固定连接在活动横粟上,下模位于模座内,模座固定在支座上.液压缸活塞运动驱动活动横梁上下运动,带动上模对放置在下模内的工件毛坯进行挤压产生成型产品;导向机构用于活动横梁上下运动的垂直导向,保证上下模具的准确合模,从而保证工件的质量;顶出机构是安装在支座下部的顶出液压缸,顶出液压缸活塞对正工件的底部.液压缸活塞向下运动带动上模完成与下模作用将工件毛坯挤压成型后,带动上模上行脱离工件并达到行程后停止,然后顶出液压缸工作将工件顶出下模,完成一次挤压成型工序,导向机构采用四角设置四个立柱,活动横粱套在四个立柱滑行的结构,通过四个立柱实现导向。然而,现有技术中的这种结构的油压机,通过单个上模一次挤压成型,这种一次挤压成型工艺不能满足一些精度要求较高的产品,此外,这种一次性挤压,其压力较大,容易对上下模等结构造成损伤。The hydraulic press generally consists of a frame, a hydraulic cylinder, a movable beam, a guide mechanism, and an ejector mechanism. In the seat, the mold base is fixed on the support. The hydraulic cylinder piston moves the movable beam to move up and down, and drives the upper mold to extrude the workpiece blank placed in the lower mold to produce formed products; the guiding mechanism is used for vertical guidance of the movable beam moving up and down. , to ensure the accurate clamping of the upper and lower molds, thereby ensuring the quality of the workpiece; the ejector mechanism is an ejection hydraulic cylinder installed at the lower part of the support, and the piston of the ejection hydraulic cylinder is aligned with the bottom of the workpiece. The downward movement of the hydraulic cylinder piston drives the upper mold After completing the interaction with the lower mold to extrude the workpiece blank, the upper mold is driven upward to separate from the workpiece and stops after reaching the stroke, and then the hydraulic cylinder works to push the workpiece out of the lower mold to complete an extrusion molding process. The guiding mechanism adopts four-corner settings Four uprights, the structure in which the movable beam is set on the four uprights slides, and the guidance is realized through the four uprights. However, the hydraulic press of this structure in the prior art uses a single upper die for one-time extrusion molding. This one-time extrusion molding process cannot meet some products with high precision requirements. In addition, this one-time extrusion, its pressure Larger, it is easy to cause damage to structures such as upper and lower molds.
【实用新型内容】【Content of utility model】
本实用新型的目的在于有效克服上述技术的不足,提供一种多工位四柱式油压机。The purpose of the utility model is to effectively overcome the above technical deficiencies and provide a multi-station four-column hydraulic press.
本实用新型的技术方案是这样实现的:它包括由上横梁、下横梁及四根立柱组成机架,机架的四根立柱上设有移动工作台,其改进在于:所述上横梁上设有上模座,机架上设置有一可驱动上模座在水平方向上左右移动的上模座驱动装置,所述上模座上固定有至少两个上模;所述下横梁上固设有用于驱动移动工作台上下运动的主油缸,主油缸连接于移动工作台;所述移动工作台上设有下模座,下模座上固定有下模;移动工作台底部安装有用于将下模内的模具顶出的顶出缸。The technical solution of the present utility model is realized in the following way: it includes a frame composed of an upper beam, a lower beam and four columns, and a mobile workbench is arranged on the four columns of the frame. There is an upper mold base, and an upper mold base driving device that can drive the upper mold base to move left and right in the horizontal direction is arranged on the frame, and at least two upper molds are fixed on the upper mold base; The main oil cylinder that drives the mobile worktable to move up and down is connected to the mobile workbench; the mobile workbench is provided with a lower mold base, and the lower mold base is fixed with a lower mold; the bottom of the mobile workbench is installed with a Inside the ejection cylinder the mold is ejected.
上述结构中,所述上模座驱动装置包括步进电机及丝杠,步进电机的输出轴上连接一主动轮,丝杠的一端连接一从动轮,主动轮与从动轮之间通过传动带连接,所述丝杆与上模座螺纹连接。In the above structure, the driving device of the upper mold base includes a stepping motor and a lead screw, the output shaft of the stepping motor is connected with a driving wheel, one end of the leading screw is connected with a driven wheel, and the driving wheel and the driven wheel are connected by a transmission belt. , the screw rod is threadedly connected with the upper die base.
上述结构中,所述上横梁的两侧分别设有左护罩及右护罩,所述步进电机设置于右护罩内,丝杠的右端通过定位件与右护罩定位,左护罩内设有一固定件,丝杠的左端轴向固定于固定件上。In the above structure, the two sides of the upper beam are respectively provided with a left shield and a right shield, the stepping motor is arranged in the right shield, the right end of the lead screw is positioned with the right shield by a positioning piece, and the left shield A fixing piece is arranged inside, and the left end of the lead screw is axially fixed on the fixing piece.
本实用新型的有益效果在于:本实用新型通过在上模座上设置多个上模,各个上模的深度不同,再配合一能够驱动上模座移动的驱动装置,即可实现将一次成型工艺转换成多次挤压成型工艺,具体的,启动液压泵,步进电机按照系统设定程序驱动上模座上模移动至与下模对应的位置,主油缸驱动移动工作台快速上行,完成第一次挤压,挤压完成,移动工作台自动回程,步进电机驱动上模座上的下一个上模移动至于下模对应的位置(上模移动的先后顺序为程序设定),移动气工作台再次快速上行,进行第二次挤压,如此循环,完成下模与上模座上各个上模挤压,至此,通过多次不同深度的挤压完成工件毛坯的挤压成型,其成型工件精度高,可满足更高的要求,同时,多次挤压工序中每次挤压的压力相对于一次挤压的压力要小,减小对模具的损害等。The beneficial effect of the utility model is that: the utility model sets a plurality of upper molds on the upper mold base, and the depth of each upper mold is different, and cooperates with a driving device capable of driving the upper mold base to move, so that the one-time molding process can be realized. It is converted into a multiple extrusion molding process. Specifically, start the hydraulic pump, and the stepping motor drives the upper die base and upper die to move to the position corresponding to the lower die according to the system setting program. The main oil cylinder drives the mobile table to move up quickly to complete the first Once the extrusion is completed, the mobile workbench returns automatically, and the stepping motor drives the next upper die on the upper die base to move to the position corresponding to the lower die (the sequence of the upper die movement is set by the program), and the moving air The workbench goes up quickly again to carry out the second extrusion. This cycle completes the extrusion of each upper mold on the lower mold and upper mold base. So far, the extrusion molding of the workpiece blank is completed through multiple extrusions of different depths. The precision of the workpiece is high, which can meet higher requirements. At the same time, the pressure of each extrusion in the multiple extrusion process is smaller than that of one extrusion, which reduces the damage to the mold.
【附图说明】【Description of drawings】
图1为本实用新型的主视图Fig. 1 is the front view of the utility model
图2为本实用新型的左视图Fig. 2 is the left side view of the utility model
图中:液压动力系统1;油箱2;下横梁3;上横梁4;立柱5;移动工作台6;上模座7;上模8;主油缸9;下模座10;步进电机11;丝杠12;左护罩13;右护罩14;下模15;控制柜16。In the figure:
【具体实施方式】【Detailed ways】
下面结合附图和实施例对本实用新型作进一步的描述。Below in conjunction with accompanying drawing and embodiment the utility model is further described.
参照图1及图2所示,本实用新型是一种多工位四柱式油压机,它包括由上横梁4、下横梁3及四根立柱5组成机架,机架上设置有油箱2及液压动力系统1,液压动力系统1包括液压泵、低压控制系统、电动机及各种液压阀等,机架的一侧设有控制柜16,通过液压泵、油缸和各种液压阀将机械能转换成液压能,并通过液压管道输出,机架的四根立柱5上设有移动工作台6,所述上横梁4上设有上模座7,机架上设置有一可驱动上模座7在水平方向上左右移动的上模座驱动装置,上模座7上固定有至少两个上模8,上模8的个数根据具体工艺要求设置,所述下横梁3上固设有用于驱动移动工作台6上下运动的主油缸9,主油缸9连接于移动工作台6,所述移动工作台6上设有下模座10,下模座10上固定有下模15;移动工作台6底部安装有用于将下模15内的模具顶出的顶出缸(图中未示出),移动工作台6在主油缸9的驱动下,带动下模15快速上行,当上行挤压完成,主油缸15泄压,移动工作台6自动回程。Referring to Fig. 1 and Fig. 2, the utility model is a multi-station four-column hydraulic press, which includes a frame composed of an
上模座驱动装置包括步进电机11及丝杠12,步进电机11的输出轴上连接一主动轮,丝杠12的一端连接一从动轮,主动轮与从动轮之间通过传动带连接,所述丝杆12与上模座7螺纹连接实现传动,通过步进电机11驱动丝杆12旋转,与丝杠12螺纹连接的上模座7则在水平方向上左右运动,由此实现上模8的移动定位。上横梁4的两侧分别设有左护罩13及右护罩14,所述步进电机11设置于右护罩14内,丝杠12的右端通过定位件与右护罩14定位,左护罩13内设有一固定件,丝杠12的左端轴向固定于固定件上。The upper mold base driving device comprises a
综上,本实用新型通过在上模座7上设置多个上模8,各个上模8的深度不同,再配合一能够驱动上模座7移动的驱动装置,即可实现将一次成型工艺转换成多次挤压成型工艺,具体的,启动液压泵,步进电机11按照系统设定程序驱动上模座7的上模8移动至与下模15对应的位置,主油缸9驱动移动工作台6快速上行,完成第一次挤压,挤压完成,移动工作台6自动回程,步进电机11驱动上模座7上的下一个上模8移动至于下模15对应的位置(上模8移动的先后顺序为程序设定),移动工作台6再次快速上行,进行第二次挤压,如此循环,完成下模15与上模座7上各个上模8挤压,最终由顶出缸将挤压成型的工件顶出,至此,通过多次不同深度的挤压完成工件毛坯的挤压成型,其成型工件精度高,可满足更高的要求,同时,多次挤压工序中每次挤压的压力相对于一次挤压的压力要小,减小对模具的损害等。To sum up, the utility model sets a plurality of
以上所描述的仅为本实用新型的较佳实施例,上述具体实施例不是对本实用新型的限制。在本实用新型的技术思想范畴内,可以出现各种变形及修改,凡本领域的普通技术人员根据以上描述所做的润饰、修改或等同替换,均属于本实用新型所保护的范围。The above descriptions are only preferred embodiments of the present utility model, and the above specific embodiments do not limit the present utility model. Within the scope of the technical ideas of the present utility model, various deformations and modifications can occur, and any retouching, modification or equivalent replacement made by those skilled in the art according to the above descriptions all belong to the protection scope of the present utility model.
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Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN105365249A (en) * | 2015-12-05 | 2016-03-02 | 刘青田 | Four-column oil press |
CN107282736A (en) * | 2017-06-29 | 2017-10-24 | 礼泉鑫灞厨具有限公司 | A kind of Novel oil hydraulic press |
CN110027352A (en) * | 2019-05-22 | 2019-07-19 | 温州岑泰机械有限公司 | A kind of novel embosser structure of shaping box embossing machine |
CN113510959A (en) * | 2021-04-26 | 2021-10-19 | 四川省内江旭源机床有限公司 | Extruder capable of automatically changing die |
-
2012
- 2012-03-07 CN CN2012200844251U patent/CN202540772U/en not_active Expired - Fee Related
Cited By (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN105365249A (en) * | 2015-12-05 | 2016-03-02 | 刘青田 | Four-column oil press |
CN107282736A (en) * | 2017-06-29 | 2017-10-24 | 礼泉鑫灞厨具有限公司 | A kind of Novel oil hydraulic press |
CN107282736B (en) * | 2017-06-29 | 2023-05-09 | 陕西文霖美饰工程有限责任公司 | Oil press |
CN110027352A (en) * | 2019-05-22 | 2019-07-19 | 温州岑泰机械有限公司 | A kind of novel embosser structure of shaping box embossing machine |
CN110027352B (en) * | 2019-05-22 | 2024-04-12 | 温州岑泰机械有限公司 | Novel embossing mechanism of forming box embossing machine |
CN113510959A (en) * | 2021-04-26 | 2021-10-19 | 四川省内江旭源机床有限公司 | Extruder capable of automatically changing die |
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