CN210178368U - Displacement mechanism of spray head assembly - Google Patents

Displacement mechanism of spray head assembly Download PDF

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Publication number
CN210178368U
CN210178368U CN201821956252.1U CN201821956252U CN210178368U CN 210178368 U CN210178368 U CN 210178368U CN 201821956252 U CN201821956252 U CN 201821956252U CN 210178368 U CN210178368 U CN 210178368U
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China
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spray head
transverse
head assembly
arm
displacement
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CN201821956252.1U
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Chuanwen Lan
蓝传雯
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Sichuan Lanhai Intelligent Equipment Manufacturing Co Ltd
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蓝传雯
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Abstract

The utility model discloses a displacement mechanism of a spray head component, which comprises a longitudinal movement mechanism and a transverse movement mechanism, wherein the longitudinal movement mechanism and/or the transverse movement mechanism are/is provided with the spray head component, the longitudinal movement mechanism can adjust the displacement of the spray head component in the longitudinal direction, and the transverse movement mechanism can adjust the displacement of the spray head component in the transverse direction; the longitudinal moving mechanism and the transverse moving mechanism are mutually connected and matched to control the spray head assembly to move to any displacement point on the same plane. Through the displacement mechanism of the nozzle assembly of innovative design, based on the actual conditions of the die cavity between the template mechanism and the excavated rock face, the nozzle assembly can be adjusted longitudinally and transversely relative to the die cavity, so that the control requirement on the nozzle assembly in site construction is met, and the purpose of accurate control is realized.

Description

Displacement mechanism of spray head assembly
Technical Field
The utility model belongs to the technical field of engineering machine tool, in particular to displacement mechanism of shower nozzle subassembly.
Background
In the primary support construction of the tunnel, a construction mode of directly spraying concrete to an excavation surface is adopted, wherein the concrete spraying mode is divided into mechanical arm spraying and manual spraying. The prior construction mode of directly spraying concrete has the following defects:
the rebound rate is high, 20% -40% of rebound exists in the existing construction process, and the rebound material can not be recycled, so that great waste is caused, and the main reason for higher construction cost is caused.
The accelerator is large in using amount, the construction mode of directly spraying concrete requires that the concrete is required to be bonded with the excavation surface in a short time when contacting the excavation surface, and the concrete is required to be prevented from falling after bonding. Ordinary concrete can not meet the construction requirements, at the moment, the accelerator needs to be added into plain concrete to meet the requirement of concrete solidification in a short time, and the accelerator is used in a large amount, so that the construction cost is increased.
The smooth finish of the molding surface is poor, the surface after the construction molding by the construction mode of directly spraying concrete is uneven and has poor smooth finish, and the surface of the molding surface needs to be shaped before the next process construction so as to meet the construction requirement, so that the construction process is undoubtedly increased, the construction period is prolonged, and the construction cost is increased.
Construction safety is poor, and when artifical the spraying, operating personnel can be under the face of not strutting and be under construction, has the risk of being pounded by falling the stone and the concrete that drops. In addition, the accelerator is a chemical reagent, and when the accelerator is manually sprayed, an operator is close to the spray head, so that the health of the operator is harmed after long-time operation.
To the technical problem, the applicant utility model discloses a complete sets that mould was spouted and is used cooperatees through template mechanism and excavation rock face for form the die cavity between template mechanism and the excavation rock face, with the rebound volume of effectual reduction concrete.
However, in the process of die-spraying operation, the requirement on the action of the spray head assembly is complex, and very precise control actions such as back-and-forth movement, transverse movement, rotation movement, pitching movement and the like can be performed, so that the positional relationship of the die-spraying assembly relative to the mold plate and relative to the mold cavity can be adjusted in the die-spraying process, the angle or the direction of spraying into the mold cavity can be precisely adjusted, and the optimal die-spraying effect can be realized. In the existing mechanisms of the same type, the use requirements are difficult to meet.
SUMMERY OF THE UTILITY MODEL
The utility model aims to provide a: aiming at the technical problem, the displacement mechanism of the spray head assembly is provided, and the problem that the spray head assembly is required to be adjusted and controlled in adaptability to meet the technical requirements of mold spraying because different mold cavities are formed between a template mechanism and an excavated rock surface in the actual construction process of mold spraying of a primary support layer of a tunnel is mainly solved.
The technical scheme of the utility model is realized like this:
the displacement mechanism of the spray head assembly comprises a longitudinal displacement mechanism and a transverse displacement mechanism, wherein the spray head assembly is arranged on the longitudinal displacement mechanism and/or the transverse displacement mechanism, the longitudinal displacement mechanism can adjust the displacement of the spray head assembly in the longitudinal direction, and the transverse displacement mechanism can adjust the displacement of the spray head assembly in the transverse direction; the longitudinal moving mechanism and the transverse moving mechanism are mutually connected and matched to control the spray head assembly to move to any displacement point on the same plane.
The displacement mechanism of the spray head component of the utility model is characterized in that the spray head component is arranged on the transverse moving mechanism which drives the spray head component to move transversely; the transverse moving mechanism is arranged on the longitudinal moving mechanism, and the longitudinal moving mechanism drives the transverse moving mechanism and the spray head assembly to integrally and longitudinally move.
Displacement mechanism of shower nozzle subassembly, still include forearm mechanism, indulge and move the mechanism including the slide rail/spout/slider that mutually supports and longitudinal movement seat, wherein slide rail/spout/slider locate the top and/or inside of forearm mechanism, longitudinal movement seat cooperates on slide rail/spout/slider and can move on longitudinal direction for forearm mechanism, sideslip mechanism locates on the longitudinal movement seat.
Displacement mechanism of shower nozzle subassembly, forearm mechanism establishes to hollow structure, be equipped with the driving medium in the forearm mechanism, the driving medium is connected and is driven the vertical movement seat and move along slide rail spout slider, the driving medium is chain driving medium, cylinder driving medium, hydro-cylinder driving medium, gear drive spare, rack driving medium, takes driving medium or rope driving medium.
The utility model discloses a displacement mechanism of shower nozzle subassembly, the driving medium is the chain driving medium that locates in the forearm mechanism, chain driving medium includes chain, direction wheelset, driving frame and actuating cylinder, all be equipped with the direction wheelset on driving frame and the forearm mechanism, two chains bypass the direction wheelset respectively, and the traction end of two chains is connected respectively on driving frame and longitudinal movement seat; the driving oil cylinder is connected with and pushes the transmission frame to move, and the longitudinal moving seat is driven by the chain to move in the longitudinal direction of the front arm mechanism.
Displacement mechanism of shower nozzle subassembly, the bottom of forearm mechanism is connected with rotary mechanism, rotary mechanism arranges the frame in/the platform truck on, makes it can use this rotary mechanism to rotate in the plane with template mechanism.
Displacement mechanism of shower nozzle subassembly, the front end of forearm mechanism is equipped with template mechanism, wherein the top of template mechanism is equipped with the shower nozzle subassembly to the concrete is spouted from the top of die cavity to the control shower nozzle subassembly.
The utility model discloses a displacement mechanism of a spray head component, the transverse movement mechanism comprises a transverse movement arm, and the transverse movement arm is arranged on a longitudinal movement seat; the transverse moving arm is provided with a transverse guide member and a transverse moving driving member, wherein the transverse guide member is a transverse groove rail, a transverse sliding groove or a transverse sliding block, and the transverse moving driving member is a transverse moving rack, a chain, a cylinder, an oil cylinder or a steel rope; the spray head assembly is provided with guide wheels/blocks/grooves matched with the transverse guide pieces and a driving piece matched with the transverse moving driving piece, so that the spray head assembly can move in the transverse direction relative to the transverse moving arm.
The utility model discloses a displacement mechanism of the spray head component, a transverse groove rail and a transverse rack are arranged on the transverse arm; the spray head assembly is provided with rollers which cooperate with the transverse grooved rails and a gear which engages with the traverse rack so that the spray head assembly can move in the transverse direction relative to the traverse arm.
Displacement mechanism of shower nozzle subassembly, the shower nozzle subassembly is gone up and is connected with the sideslip arm cooperation through the shower nozzle fixing base, wherein with horizontal grooved rail complex gyro wheel and with sideslip rack toothing's gear all locate on the shower nozzle fixing base.
In the displacement mechanism of the nozzle assembly of the present invention, the nozzle fixing base is provided with an inner cavity at the connecting end with the traverse arm, and the driving motor of the gear is arranged in the inner cavity; the transverse moving arm comprises two parallel groove rails, and the driving rack is located between the two groove rails in parallel and meshed with the gear.
The utility model has the advantages that: through the displacement mechanism of the nozzle assembly of innovative design, based on the actual conditions of die cavity between template mechanism and the excavation rock face, can carry out vertical and horizontal position adjustment with the nozzle assembly between for the die cavity to reach the control requirement to the nozzle assembly in the site operation, realize accurate purpose of controlling, guaranteed that the mould spouts the operation and can realize, and improved construction efficiency and construction quality of spouting pouring like tunnel initial stage support mould.
Drawings
FIG. 1 is a schematic connection diagram of a nozzle trimming mechanism;
FIG. 2 is a schematic view of a driving structure of a nozzle holder;
FIG. 3 is a schematic view of a mechanism for moving the showerhead assembly;
FIG. 4 is a schematic view of a displacement mechanism for the spray head;
FIG. 5 is a schematic view of a forearm mechanism;
FIG. 6 is a schematic cross-sectional view of a forearm mechanism;
FIG. 7 is a top view of the forearm mechanism;
FIG. 8 is a schematic view of a rotation mechanism of the forearm mechanism;
FIG. 9 is a schematic view of a boom turret of the boom mechanism;
FIG. 10 is a schematic view of the horizontal rotation assembly of the large arm turret;
FIG. 11 is a rear view of the large arm turret;
FIG. 12 is a schematic view of a turret riser of the large arm turret;
FIG. 13 is a schematic view of the connection between the swing arm and the moving assembly mechanism;
FIG. 14 is a schematic view of a large swivel arm;
FIG. 15 is an enlarged view of a portion of the swivel boom;
fig. 16 is a schematic view of the entire vehicle when the carrier is a trolley.
Detailed Description
In order to make the objects, technical solutions and advantages of the present invention more clearly understood, the following description is made in detail with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are merely illustrative of the invention and are not intended to limit the invention.
Example 1
The displacement mechanism of the spray head assembly comprises a longitudinal displacement mechanism and a transverse displacement mechanism, wherein the longitudinal displacement mechanism and/or the transverse displacement mechanism is/are provided with the spray head assembly 9, the longitudinal displacement mechanism can adjust the displacement of the spray head assembly 9 in the longitudinal direction, and the transverse displacement mechanism can adjust the displacement of the spray head assembly 9 in the transverse direction; the longitudinal moving mechanism and the transverse moving mechanism are mutually connected and matched to control the spray head assembly 9 to move to any displacement point on the same plane.
Further, the spray head assembly 9 is arranged on a transverse moving mechanism, and the transverse moving mechanism drives the spray head assembly 9 to move transversely; the transverse moving mechanism is arranged on the longitudinal moving mechanism, and the longitudinal moving mechanism drives the transverse moving mechanism and the spray head assembly 9 to integrally and longitudinally move. The control problem of the longitudinal and transverse position adjustment of the spray head assembly 9 relative to the mold cavity (the mold plate mechanism 8) is solved.
Example 2
On the basis of embodiment 1, the longitudinal moving mechanism includes a front arm mechanism 5, the front arm mechanism 5 includes a slide rail/chute/slider and a longitudinal moving seat 56, wherein the slide rail/chute/slider is disposed on the top and/or inside of the front arm mechanism 5, the longitudinal moving seat 56 is disposed on the slide rail/chute/slider and can move in the longitudinal direction relative to the front arm mechanism, and the transverse moving mechanism is disposed on the longitudinal moving seat 56.
The transverse moving mechanism mainly comprises a transverse moving arm 6 and a spray head fixing seat 7, the transverse moving arm 6 is installed on a longitudinal moving seat 56, the spray head assembly 9 is arranged on the spray head fixing seat 7, and the spray head fixing seat 7 is arranged on the transverse moving arm 6 and can drive the spray head assembly 9 to move on the transverse moving arm 6 in the transverse direction. Mainly solved the removal problem of the horizontal longer distance of shower nozzle subassembly 9, the shower nozzle of traditional wet blasting manipulator does not have the sideslip function, so there is very high sideslip demand in this patent technique, mainly because, behind the die cavity that template mechanism 8 and excavation rock face formed and treat to pour, just need to make shower nozzle subassembly 9 transversely carry out removal on a large scale to pour when carrying out the ability of large-width and covering whole die cavity, and then improve and spray and pour efficiency.
The transverse moving arm 6 further comprises a transverse groove rail 61, the spray head fixing seat 7 comprises a roller connecting seat 71, a roller 711 is mounted on the roller connecting seat 71, and the spray head fixing seat 7 is integrally connected to the transverse moving arm 6 through the roller connecting seat 71. Further, the traverse arm 6 is provided with two mutually parallel transverse groove rails 61, including a transverse groove rail 611 at the top end of the traverse arm 6 and a transverse lower groove rail 612 at the bottom end of the traverse arm 6, and the lengths of the transverse groove rail 611 and the transverse lower groove rail 612 are equal to the length of the traverse arm 6. The roller connection seat 71 further includes a roller connection plate 712, and two rows of upper and lower rollers 711 fixed on the roller connection plate 712, and the upper and lower rollers 711 roll in the transverse groove rail 611 and the transverse groove rail 612, respectively.
The traverse arm 6 is provided with a traverse rack 63 and engaged with a traverse driving gear 713 installed on the roller link 71. The traverse arm 6 further comprises a detachable traverse front cover 621, the traverse front cover 621 is provided with a cover strip-shaped hole 621a along a transverse center line, and the traverse rack 63 is fixed on the inner side of the traverse front cover 624. The traverse rack 63 may be fixed to the inner side of the traverse front cover 621 by bolts and positioned above or below the cover strip hole 621 a.
The nozzle fixing seat 7 comprises a square section 7a and a hollow cylindrical section 7b which are fixedly connected by welding, a traverse driving motor 714 is arranged in the inner cavity of the hollow cylindrical section 7b, the rotating shaft of the traverse driving motor 714 penetrates through the roller connecting plate 712 and extends into the traverse arm 6 from the cover plate strip-shaped hole 621a of the traverse front cover plate 621, and the traverse driving gear 713 is fixed at the free end of the rotating shaft of the traverse driving motor 714 and is meshed with the traverse driving rack 63.
The outer diameter of the traverse driving gear 713 is smaller than the width of the cover sheet linear hole 621 a. This further enhances the lateral stability of the nozzle holder 7. The traverse arm 6 is further provided with a cover 622 for protecting the transverse groove rail 611 and preventing impurities from entering the transverse groove rail 611.
Example 3
On the basis of the embodiment 1 or 2, the spray head assembly 9 is connected to a displacement mechanism of the spray head assembly through a spray head fine adjustment mechanism, and the longitudinal displacement mechanism adjusts the displacement of the spray head assembly 9 in the longitudinal direction by controlling the spray head fine adjustment mechanism; the transverse moving mechanism adjusts the displacement of the spray head assembly 9 in the transverse direction by controlling the spray head fine adjustment mechanism; the longitudinal movement mechanism and the transverse movement mechanism are connected with each other and are matched with each other to control the spray head assembly 9 to move to any displacement point on the same plane. By the comprehensive control of the spray head displacement mechanism and the spray head fine adjustment mechanism, the spray head component 9 is optimal in spraying position and spraying angle/direction relative to the mold cavity, the best mold spraying effect is achieved, and the mold spraying efficiency can be effectively improved. The displacement control of the spray head assembly 9 relative to the template assembly 8 is realized by connecting the spray head fine adjustment mechanism with the spray head displacement mechanism. So that the sprayer fine adjustment mechanism, the sprayer displacement mechanism, the sprayer assembly 9 and the template mechanism 8 jointly form a sprayer moving assembly mechanism, and the longitudinal and transverse distance relationship and the angle/direction relationship between the sprayer assembly 9 and the mold cavity are controlled.
The fine adjustment mechanism of the spray head assembly comprises a pitching fine adjustment mechanism and a rotating fine adjustment mechanism, wherein the spray head assembly is connected to the pitching fine adjustment mechanism and/or the rotating fine adjustment mechanism; the pitching fine adjustment mechanism can adjust the pitching angle/direction of the spray head assembly 9; the rotary fine adjustment mechanism can adjust the rotation angle/direction of the spray head assembly 9; the pitching fine adjustment mechanism and the rotating fine adjustment mechanism are connected and matched with each other, and the angle/direction of the spray head assembly 9 relative to the mold cavity is adjusted, so that the injection casting effect and quality are ensured.
The fine adjustment mechanism also comprises a spray head fixing seat 7, and the rotary fine adjustment mechanism is fixed on the spray head fixing seat 7; the pitching fine adjustment mechanism and the spray head assembly 9 are both arranged on the rotary fine adjustment mechanism, and the whole pitching fine adjustment mechanism and the spray head assembly 9 rotate under the action of the rotary fine adjustment mechanism. The pitching fine adjustment mechanism is arranged as an oil cylinder, an air cylinder, a gear mechanism or a chain transmission mechanism so as to adjust the front and back angles/directions of the spray head assembly 9 relative to the mold cavity; the rotary fine adjustment mechanism is an oil cylinder, an air cylinder, a gear mechanism or a chain transmission mechanism so as to adjust the left and right angles/directions of the spray head assembly relative to the die cavity.
Further, the rotation fine adjustment mechanism is a rotation oil cylinder 73, and a nozzle support plate 74 is fixed on a rotating shaft of the rotation oil cylinder 73; the pitching fine adjustment mechanism is a pitching oil cylinder 75, the pitching oil cylinder 75 is hinged on the nozzle support plate 74, a piston rod 752 of the pitching oil cylinder 75 is hinged with the nozzle assembly 9, and the nozzle assembly 9 is hinged on the nozzle support plate 74 (specifically hinged at a hinge support 741 at the lower end), so that the pitching oil cylinder 75 controls the pitching angle/direction of the nozzle assembly 9.
Further, two sets of the pitch cylinders 75 are arranged in parallel, a piston rod 752 of the pitch cylinder 75 is hinged to the spray head assembly 9, and a cylinder 751 of the pitch cylinder 75 is hinged to the spray head support plate 74. By introducing the head support plate 74, the head assembly 9 and the tilt cylinder 75 are rotated together with the rotation of the rotation shaft of the rotation cylinder 73, so as to control the rotation angle of the head assembly 9.
Example 4
The embodiment provides a specific structure of the forearm mechanism 5 in detail, so that the specific function of the longitudinal movement mechanism of the spray head assembly 9 is realized more clearly and clearly.
The forearm mechanism 5 includes a forearm beam 52 and a rotating mechanism 51, a rotating support 58 is mounted at the bottom of the forearm beam 52, a connecting plate 581 is disposed at the bottom of the rotating support 58, the connecting plate 581 can be fixed to the rotating mechanism 51 (the rotating mechanism 51 of the embodiment is a rotary speed reducer), and the rotating mechanism can be placed on a rack/trolley or some other similar carrier, so that the forearm beam 52 can rotate in a plane with the rotating mechanism 51 as a fulcrum.
The front arm beam 52 is provided with a slide rail/chute/slider and a longitudinal moving seat 56, wherein the slide rail/chute/slider is arranged on the top and/or inside of the front arm beam, and the longitudinal moving seat 56 is arranged on the slide rail/chute/slider in a matching manner and can carry the spray head assembly 9 to move in the longitudinal direction relative to the front arm beam 52.
The front arm beam 52 is further provided with a transmission part 57, and the transmission part 57 is connected with and drives the longitudinal moving seat 57 to move along the sliding rail/sliding groove/sliding block so as to meet the requirement of adjusting the front and rear positions of the spray head assembly 9. The transmission member 57 is a chain transmission member, a cylinder transmission member, an oil cylinder transmission member, a gear transmission member, a rack transmission member, a belt transmission member, or a rope transmission member.
Further, the front arm beam 52 is a hollow structure, the top end of the front arm beam is covered with a beam top plate 54, two longitudinal slide rails 55 are arranged in parallel along the longitudinal two sides of the beam top plate 54, and a longitudinal moving seat 56 is matched with the two longitudinal slide rails 55 and can slide along the longitudinal slide rails 55. Furthermore, the longitudinal sliding rail 55 can be replaced by two longitudinal sliding plates, the outer side of which needs to be beyond the side edge of the roof 54 of the same side beam, so as to enter the longitudinal sliding plate into the sliding slot of the longitudinal moving seat 56, thereby making the sliding of the longitudinal moving seat 56 smoother.
The transmission member 57 is installed inside the front arm beam 52, and the beam top plate 54 is provided with a top plate strip-shaped hole 541 along the central line thereof, so that the transmission member 57 performs a traction motion on the longitudinal moving base 56.
The transmission piece 57 is a chain transmission mechanism; if other transmission mechanisms can achieve the same transmission function, the front arm mechanism 5 can also be applied to the oil cylinder transmission, the air cylinder transmission, the gear transmission, the rack transmission, the belt transmission or the rope transmission.
Further, the chain transmission mechanism comprises two chains 571, a guide wheel set, a transmission frame 574 and a driving oil cylinder 576. Two chains 571 are respectively connected with the longitudinal moving seat 56 from the front end and the rear end thereof, the connector can be positioned on the top plate strip-shaped hole 541, the chains 571 form front and rear oblique pulling transmission for the longitudinal moving seat 56, the longitudinal moving seat 56 has longitudinal pulling force at the same time, and has downward traction force, so that the longitudinal moving seat 56 is more stably fixed on the front arm mechanism 5, and the chain transmission has extremely high buffer effect on irregular vibration of the spray head assembly 9 during spraying, thereby having better protection effect on the power mechanism.
The guide wheel group includes two fixed guide wheels and two moving guide wheels, that is, a fixed guide front wheel 573a and a fixed guide rear wheel 573b, which are respectively installed at the front end and the rear end inside the front arm beam 52, and the chain drive wheel is located between the fixed guide front wheel 573a and the fixed guide rear wheel 573 b.
The movement guide wheels are respectively provided as a movement guide front wheel 572a and a movement guide rear wheel 572 b; the chain comprises a front zipper strip 571a and a rear zipper strip 571 b; the moving guide front wheel 572a and the moving guide rear wheel 572b can synchronously slide between the fixed guide front wheel 573a and the fixed guide rear wheel 573 b.
One end of the front zipper strip 571a is connected with the front end part of the longitudinal moving seat 56, and the other end is changed in direction by the fixed guide front wheel 573a, and then is tensioned and fixed at the front end of the inner wall of the front arm beam 52 after bypassing the moving guide front wheel 572 a; one end of the similar rear tension chain 571b is connected to the rear end of the longitudinal moving base 56, and the other end is turned by the fixed guide rear wheel 573b, passes around the moving guide rear wheel 572b, and is fixed to the rear end of the inner wall of the front arm beam 52 in a tensioned state.
The moving guide front wheel 572a and the moving guide rear wheel 572b are simultaneously fixed on a transmission frame 574, the transmission frame 574 comprises two transmission frame beams 574a at two sides, the moving guide front wheel 572a and the moving guide rear wheel 572b are positioned between the two transmission frame beams 574a, and driving frame sliding grooves 575 for the driving frames to slide are respectively arranged on the inner walls at two sides of the front arm beam 52.
Further, the driving rack sliding groove on each side is composed of an upper grooved plate 575a and a lower grooved plate 575b which are fixed on the inner wall of the front arm beam 52 and are parallel to each other.
The wheel shafts of the chain drive front wheel 572a and the chain drive rear wheel 572b penetrate through the transmission frame beams 574a on both sides, so that both ends of the wheel shafts are simultaneously arranged in the driving frame sliding grooves 575 on both sides, and the wheel shafts also play a role of guide shafts.
Further, the free ends of the axles of the front and rear moving guide wheels 572a and 572b are provided with rollers 578, so that the movement of the driving bracket 574 is smoother.
The power source of the chain transmission mechanism is provided by a driving oil cylinder 576, and any end of the transmission frame 574 is connected with a piston rod 576b of the driving oil cylinder 576 to provide the sliding power of the transmission frame 574. In this embodiment, the cylinder body 576a of the chain drive cylinder 576 is mounted at the rear end within the front arm beam 52 because the rear end has a longer mounting space for mounting and driving.
The chain drive cylinder 576 is connected to two drive frame beams 574a of the drive frame 574 by a connecting shaft 577.
Due to the scheme design of the chain transmission mechanism, in the sliding process of the longitudinal moving seat 56 on the front arm mechanism 5, the front zipper strip 571a and the rear zipper strip 571b can be kept in a tensioning state, a balanced front and rear traction force is formed on the longitudinal moving seat 56, the phenomenon of blocking in the sliding process is avoided, the sliding is more stable, and the failure rate is effectively reduced.
Example 5
In this embodiment, on the basis of embodiment 3, the template mechanism 8 is provided on the forearm mechanism 5, and specifically, the front end portion of the forearm beam 52 is provided with a forearm connecting plate 53 for connecting to a template support 85 of the template mechanism 8. This allows the stencil mechanism 8 and the head assembly 9 to move synchronously with the movement of the forearm mechanism 5, and in particular to rotate synchronously with the rotation of the forearm mechanism 5. And spray head assembly 9 is positioned above formwork mechanism 8 to control the spraying of spray head assembly 9 into the concrete from the top of the mould cavity.
Example 6
On the basis of embodiment 4, it is often necessary to provide a carrier mechanism, such as a frame, a trolley, etc., which directly supports and controls the forearm mechanism 5, and the mechanisms and components carried by the forearm mechanism 5. So as to achieve the purpose of integral deflection and integral movement of the spray head assembly 9, the template mechanism 8, the relevant spray head displacement mechanism, the spray head fine adjustment mechanism and other connecting mechanisms, and realize the purpose of more refined control.
If in this embodiment, locate forearm mechanism 5 on the platform truck, specific connected mode does, is equipped with big arm mechanism on the platform truck frame I of platform truck, big arm mechanism is including the big arm revolving stage 3 that can rotate relatively on the horizontal plane, be equipped with the big arm 4 of gyration that can rotate relatively on vertical plane on the big arm revolving stage 3, forearm mechanism 5 locates the front end of the big arm 4 of gyration, based on the relative rotation between the base member of big arm 4 of gyration, big arm revolving stage 3 and big arm mechanism, makes template mechanism 8 remove along with the front end of the big arm 4 of gyration, and controls the distance and/or the angle between template mechanism 4 and the rock face for template mechanism 8 forms the die cavity with the target rock face in target rock face department.
The large arm rotating platform 3 comprises a rotating platform frame 31, a horizontal rotating assembly and a vertical rotating assembly, the rotating platform frame 31 is fixed on a trolley through the horizontal rotating assembly and can rotate horizontally on the trolley, and the rotating large arm 4 is installed on the rotating platform frame 31 through the vertical rotating assembly and can rotate in a vertical plane by taking the vertical rotating assembly as a center.
The rotary table frame 31 is of an L-shaped structure integrally and comprises a rotary table bottom plate 311 and a rotary table vertical plate 312; the horizontal rotation assembly includes a horizontal large gear 32 and a horizontal rotation driving gear 323 engaged with the horizontal large gear 32. The horizontal bull gear 32 comprises a second bull gear ring 321 and a second ring gear shaft 322, and the horizontal bull gear 32 is directly fixed on the bolt hole 281 of the top plate 28 through a bolt; the turntable base plate 311 is fixed to the second ring gear shaft 322 of the horizontal large gear 32 by bolts. Bolt connecting holes 321a are formed in the second large gear ring 321 at uniform intervals in the circumferential direction, and bolt connecting holes 322a are also formed in the first ring gear shaft 322 at uniform intervals in the circumferential direction.
The horizontal rotation driving gear 323 is mounted on a rotation shaft of a horizontal rotation driving motor 324, and the horizontal rotation driving motor 324 is fixed to the turntable base plate 311 in a downward direction. The turntable base plate 311 comprises a motor mounting part 311a which exceeds the outer side of the horizontal bull gear 32, the horizontal rotation driving motor 324 is fixed on the motor mounting part 311a, and the motor mounting part 311a is connected with the main body of the turntable base plate 311 in a smooth transition manner.
The vertical rotation assembly includes a vertical large gear 33 and a vertical rotation driving gear 333 engaged with the vertical large gear 33. The vertical large gear 33 further comprises a first large gear ring 331 and a first annular gear shaft 332, the first annular gear shaft 332 is fixed on the turntable vertical plate 312, and the rotary large arm 4 is directly fixed on the first large gear ring 331. A plurality of bolt through holes 331a and bolt through holes 332a for fixing are respectively arranged on the first large gear ring 331 and the first ring gear shaft 331 at uniform intervals in the circumferential direction, that is, the first large gear ring 331 and the rotary large arm 4 are fixedly connected by bolts, and the first ring gear shaft 332 and the turntable vertical plate 312 are also fixedly connected by bolts.
The vertical rotation drive gear 333 is mounted on the turret riser 312 by a vertical rotation drive motor 334. The vertical rotation driving gears 333, one or more, are distributed around the first large gear ring 331 while being engaged therewith. Further, there are four vertical rotation driving gears 333 symmetrically disposed at left and right sides of the first large gear ring 331, respectively.
A fixing operation through hole 312a is formed in the rotating circumference of the turntable vertical plate 312, which is opposite to the bolt through hole 331a of the first large gear ring 331, so that bolts can be fed from the back of the turntable vertical plate 312 through the fixing operation through hole 312a, and the rotation between the rotary large arm 4 and the first large gear ring 331 is completed.
And a plurality of reinforced vertical plates 313 are connected between the turntable bottom plate 311 and the turntable vertical plate 312. The back of the rotary table vertical plate 312 is provided with pipeline supports 314 facing to two sides and used for supporting and fixing the pump pipe.
The big rotary arm 4 is of a telescopic structure, the front arm mechanism 5 is installed at the front end of the big rotary arm 4, the rear end of the big rotary arm 4 is fixed on the first large gear ring 331 of the big rotary table 3, and the maximum rotation angle of the big rotary arm 4 in the vertical plane is larger than 240 degrees.
The rotary large arm 4 is of a multi-section structure and is controlled to stretch and retract through a hydraulic part. In the present embodiment, the three sections are included, and include a swing rear arm 41, a swing middle arm 42, and a swing front arm 43. The tail end of the rear arm 41 of the large revolving arm 4 is provided with a box joint 412, a large arm connecting disc 411 is fixed on the box joint 412, and the large arm connecting disc 411 is provided with a connecting disc bolt through hole 411a corresponding to the bolt through hole 331a on the second large gear ring 331.
The rear swing arm 41 is provided with a pipe clamp 413 along the longitudinal direction for fixing a concrete delivery pipe, a hydraulic pipe, a high pressure air pipe and the like. The pipe clamps 413 comprise two pipe clamps, which are respectively fixed at the front end and the rear end of the side surface of the rear rotating arm 41, and each pipe clamp 413 is fixed on the rear rotating arm through a pipe clamp support 413 a.
The hose guide 44 is disposed at the same side of the front end of the middle rotary arm 42 and the pipe clamp 413 to support the relevant hose on the large rotary arm 4, and similarly, the hose guide 44 may also be disposed on the front rotary arm 43, but the front rotary arm 43 and the middle rotary arm 42 are preferably not disposed at the same time, because after the large rotary arm 4 is integrally recovered, the relevant hose clamp 44 may be clamped between the two hose guides, which affects the complete recovery of the front rotary arm 4. The hose guide 44 includes a guide cross member 441, and a bracket 442 fixed to the guide cross member 441. The cradle 442 may be provided with more than two hoses to space different functions or orientations. Each bracket 442 includes two downward facing bracket risers 443 secured to the guide frame cross member 441 and a bracket cross tube 444 connecting the two bracket risers 443 at the bottom. The bracket vertical pipe 443 and the bracket horizontal pipe 444 are sleeved with bracket rollers 445 to reduce friction damage to the related hoses and enable the related hoses to be guided more smoothly.
The front end of gyration forearm 43 is equipped with upwards gyration forearm elbow 431, and the top surface of gyration forearm elbow 431 is provided with gyration forearm connecting seat 432 up, and the even interval of annular is provided with a plurality of connecting holes 432a on gyration forearm connecting seat 432 to the installation of template mechanism 8 and shower nozzle subassembly 9 is convenient for.
Further, the front end of gyration forearm mechanism 5 is connected with to the big arm 4 of gyration, on forearm mechanism 5 was all located to template mechanism 8 and shower nozzle subassembly 9, just forearm mechanism 5 was connected through rotary mechanism 51 and the front end of gyration big arm 4, and specific joinable was on gyration forearm connecting seat 432, and template mechanism 8 and shower nozzle subassembly 9 can be rotatory around rotary mechanism 51 under rotary mechanism 51's effect.
Example 7
On the basis of embodiment 5, a sliding mechanism is added, and the sliding mechanism comprises a rail mechanism 1 and a moving seat mechanism 2. The large arm rotary table 3 of the large arm mechanism is arranged on the movable seat mechanism 2, the movable seat mechanism 2 is arranged on the track mechanism 1, and the large arm rotary table 3 can be driven to move in the longitudinal direction of the track mechanism 1. The large arm mechanism, the bearing template mechanism 9, the spray head assembly 8, the fine adjustment mechanism and other related mechanisms and assemblies on the large arm mechanism can move along the longitudinal direction of the excavated rock surface along with the large arm mechanism, and a mold cavity formed between the template mechanism 8 and the rock surface can be adjusted along the longitudinal direction of the rock surface. For example, in the early-stage tunnel supporting die spraying, continuous multi-section rock face die spraying can be carried out under the condition that a carrier mechanism (such as a trolley) is moved by a single time, the defect that single-section rock face die spraying can only be carried out by single-section moving is avoided, and the construction efficiency of die spraying is greatly improved.
The above description is only exemplary of the present invention and should not be taken as limiting the scope of the present invention, as any modifications, equivalents, improvements and the like made within the spirit and principles of the present invention are intended to be included within the scope of the present invention.

Claims (10)

1. The utility model provides a displacement mechanism of shower nozzle subassembly, includes to indulge and moves mechanism and sideslip mechanism, its characterized in that: the longitudinal moving mechanism and/or the transverse moving mechanism are/is provided with a spray head assembly, the longitudinal moving mechanism can adjust the displacement of the spray head assembly in the longitudinal direction, and the transverse moving mechanism can adjust the displacement of the spray head assembly in the transverse direction; the longitudinal moving mechanism and the transverse moving mechanism are mutually connected and matched to control the spray head assembly to move to any displacement point on the same plane.
2. The displacement mechanism of the spray head assembly of claim 1, wherein: the sprayer assembly is arranged on the transverse moving mechanism, and the transverse moving mechanism drives the sprayer assembly to move transversely; the transverse moving mechanism is arranged on the longitudinal moving mechanism, and the longitudinal moving mechanism drives the transverse moving mechanism and the spray head assembly to integrally and longitudinally move.
3. The displacement mechanism of the spray head assembly of claim 2, wherein: the forearm mechanism is characterized by further comprising a forearm mechanism, wherein the longitudinal moving mechanism comprises a sliding rail/sliding chute/sliding block and a longitudinal moving seat, the sliding rail/sliding chute/sliding block is matched with the sliding rail/sliding chute/sliding block, the sliding rail/sliding chute/sliding block is arranged at the top and/or inside the forearm mechanism, the longitudinal moving seat is matched with the sliding rail/sliding chute/sliding block and can move in the longitudinal direction relative to the forearm mechanism, and the transverse moving mechanism is arranged on the longitudinal moving seat.
4. The displacement mechanism of the spray head assembly of claim 3, wherein: the front arm mechanism is of a hollow structure, a transmission part is arranged in the front arm mechanism, the transmission part is connected with and drives the longitudinal moving seat to move along the sliding rail/sliding groove/sliding block, and the transmission part is a chain transmission part, a cylinder transmission part, an oil cylinder transmission part, a gear transmission part, a rack transmission part, a belt transmission part or a rope transmission part.
5. The displacement mechanism for a spray head assembly of claim 4, wherein: the transmission part is a chain transmission part arranged in the forearm mechanism, the chain transmission part comprises chains, guide wheel sets, a transmission frame and a driving oil cylinder, the transmission frame and the forearm mechanism are respectively provided with the guide wheel sets, the two chains respectively bypass the guide wheel sets, and the traction ends of the two chains are respectively connected to the transmission frame and the longitudinal moving seat; the driving oil cylinder is connected with and pushes the transmission frame to move, and the longitudinal moving seat is driven by the chain to move in the longitudinal direction of the front arm mechanism.
6. The displacement mechanism for a spray head assembly of claim 3, 4 or 5, wherein: the bottom of the front arm mechanism is connected with a rotating mechanism, and the rotating mechanism is arranged on the frame/trolley, so that the spray head moving assembly mechanism and the template mechanism can rotate in a plane by taking the rotating mechanism as a fulcrum.
7. The displacement mechanism for a spray head assembly of claim 3, 4 or 5, wherein: the front end of the front arm mechanism is provided with a template mechanism, wherein a spray head assembly is arranged above the template mechanism so as to control the spray head assembly to spray concrete from the top of the mold cavity.
8. The displacement mechanism for a spray head assembly of claim 2 or 3 or 4 or 5, wherein: the transverse moving mechanism comprises a transverse moving arm, and the transverse moving arm is arranged on the longitudinal moving seat; the transverse moving arm is provided with a transverse guide member and a transverse moving driving member, wherein the transverse guide member is a transverse groove rail, a transverse sliding groove or a transverse sliding block, and the transverse moving driving member is a transverse moving rack, a chain, a cylinder, an oil cylinder or a steel rope; the spray head assembly is provided with guide wheels/blocks/grooves matched with the transverse guide pieces and a driving piece matched with the transverse moving driving piece, so that the spray head assembly can move in the transverse direction relative to the transverse moving arm.
9. The displacement mechanism for a spray head assembly of claim 8, wherein: the transverse moving arm is provided with a transverse groove rail and a transverse moving rack; the spray head assembly is provided with rollers which cooperate with the transverse grooved rails and a gear which engages with the traverse rack so that the spray head assembly can move in the transverse direction relative to the traverse arm.
10. The displacement mechanism for a spray head assembly of claim 8, wherein: the spray head assembly is connected with the transverse moving arm in a matching way through a spray head fixing seat, wherein the roller matched with the transverse groove rail and the gear meshed with the transverse moving rack are arranged on the spray head fixing seat; the nozzle fixing seat is provided with an inner cavity at the connecting end with the transverse moving arm, and a driving motor of the gear is arranged in the inner cavity; the transverse moving arm comprises two parallel groove rails, and the transverse moving rack is positioned between the two groove rails in parallel and meshed with the gear.
CN201821956252.1U 2018-11-26 2018-11-26 Displacement mechanism of spray head assembly Active CN210178368U (en)

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Application Number Priority Date Filing Date Title
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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN112644068A (en) * 2020-12-22 2021-04-13 江苏扬力铸锻有限公司 Pneumatic safety plug structure of press machine
CN114082546A (en) * 2021-11-12 2022-02-25 江西省萍乡市南溪电瓷电器制造有限公司 Electrified automatic spraying device and method for insulator

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN112644068A (en) * 2020-12-22 2021-04-13 江苏扬力铸锻有限公司 Pneumatic safety plug structure of press machine
CN114082546A (en) * 2021-11-12 2022-02-25 江西省萍乡市南溪电瓷电器制造有限公司 Electrified automatic spraying device and method for insulator

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Effective date of registration: 20220105

Address after: No. 669, south section of Rongtai Avenue, Chengdu cross strait science and Technology Industrial Development Park, Wenjiang District, Chengdu, Sichuan 610030

Patentee after: SICHUAN BLUE OCEAN INTELLIGENT EQUIPMENT MANUFACTURING CO.,LTD.

Address before: 643100 No. 2, floor 7, No. 92-3, North Street, Xuyang Town, Rong County, Zigong City, Sichuan Province

Patentee before: Lan Chuanwen