CN201586656U - Ingot mold cleaning device - Google Patents
Ingot mold cleaning device Download PDFInfo
- Publication number
- CN201586656U CN201586656U CN2010200333295U CN201020033329U CN201586656U CN 201586656 U CN201586656 U CN 201586656U CN 2010200333295 U CN2010200333295 U CN 2010200333295U CN 201020033329 U CN201020033329 U CN 201020033329U CN 201586656 U CN201586656 U CN 201586656U
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- China
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- ingot mould
- travelling car
- rifle body
- cleaning device
- reducing motor
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Abstract
The utility model relates to an ingot mold cleaning device which comprises a movable trolley system, an ingot mold rack, an automatic high-pressure water gun lifting device and a high-pressure pump assembly, wherein the movable trolley system comprises a movable trolley, a rail frame and a deceleration motor, the movable trolley moves along the rail frame, and the deceleration motor is connected with the movable trolley in a driving way; the ingot mold rack is positioned at one side of the rail frame, and a plurality of ingot molds are arranged on the ingot mold rack; the automatic high-pressure water gun lifting device is arranged on the movable trolley and comprises a rack, a girder, a deceleration motor and a gun body, the rack is provided with the gun body, the girder is connected with the rack and the movable trolley, the deceleration motor is connected with the gun body in a driving way, the gun body lifts up and down along the rack, and the gun body passes through the ingot molds when moving with the movable trolley; and the high-pressure pump assembly comprises a high-pressure pump and a high-pressure hose, and the high-pressure hose is connected with the high-pressure pump and the gun body. The ingot mold cleaning device has simpler structure and high automation degree, is safe and reliable, and has good using effect when being applied in actual projects.
Description
Technical field
The utility model relates to the mould cleaning device, particularly a kind of ingot mould cleaning device.
Background technology
At present, traditional labor cleaning's modes such as " water logging ", " people's shovel ", " air-blowing " are all adopted in the die casting workshop of domestic steel mill for the ingot mould inner wall cleaning, and its labour intensity is big, and efficient is low, and the inner wall cleaning quality can not get effective assurance.
Nowadays tackle the market demand, die casting product steel grade is various, with high content of technology, and also very strict to the performance requirement of material, it is widely used in fields such as space flight, aviation, shipbuilding, automobile, railway, oil field.The output of each steel mill's ingot casting improves constantly, and the ingot mould turnover is accelerated day by day, and traditional ingot mould inner wall cleaning mode has not caught up with die casting Workshop Production rhythm.In addition,, so just inevitably Ingot Surface Quality is exerted an influence, thereby influence the quality of final products because labor cleaning's ingot mould inwall makes cleaning quality can not get effective assurance.
The utility model content
Task of the present utility model provides a kind of ingot mould cleaning device, it has solved above-mentioned existing in prior technology problem, replace the method for cleaning the ingot mould inwall manually, make the cleaning that realizes semi-automation of the inwall of ingot mould, effectively control ingot mould inwall cleaning quality, improve the ingot mould turnover rate, thereby reach the purpose that improves the ingot mould surface quality, increases output.
Technical solution of the present utility model is as follows:
A kind of ingot mould cleaning device comprises travelling car system and ingot mould frame, also comprises giant apparatus for automatically lifting and high-pressure pump group;
Described travelling car system comprises travelling car, rail bracket and reducing motor, and travelling car moves along rail bracket, reducing motor this travelling car that is in transmission connection;
Described ingot mould chord position is placed several ingot moulds in a side of rail bracket on the ingot mould frame;
Described giant apparatus for automatically lifting is arranged on the travelling car, and the giant apparatus for automatically lifting comprises frame, girder, reducing motor and rifle body; The rifle body is set on the described frame, and girder connects frame and travelling car, and the reducing motor rifle body that is in transmission connection, rifle body be along the frame oscilaltion, the rifle body in the stroke that moves with travelling car through ingot mould;
Described high-pressure pump group comprises high-pressure pump and high-pressure hose, and high-pressure hose connects high-pressure pump and rifle body.
Described frame is positioned at a side of travelling car, and vertically is provided with, its arranged outside rifle body, and the outlet of rifle body is passed through above the ingot mould in shift motion.
Described ingot mould cleaning device also comprises the giant apparatus for automatically lifting encoder that calculates lifting travel, and this encoder connects rifle body and reducing motor.
Described ingot mould cleaning device also comprises the travelling car rotary encoder that calculates shift motion, and this encoder connects travelling car and reducing motor.
Described ingot mould cleaning device also comprises the travelling car limit switch, and this travelling car limit switch is arranged on the frame, connects reducing motor in the stroke of travelling car.
Described ingot mould cleaning device also comprises giant apparatus for automatically lifting limit switch, and this limit switch is arranged on a side of rail bracket, connects reducing motor in the stroke of rifle body.
Described giant apparatus for automatically lifting also comprises the giant protective cover, and this giant shielding cover is connected on rifle body exit.
The bore of described giant protective cover is greater than ingot mould.
The utility model makes it compared with prior art owing to adopted above technical scheme, the utlity model has following advantage: ingot mould cleaning device of the present utility model relatively simple for structure, safe and reliable, the automaticity height through practical engineering application, has good result of use.
Description of drawings
Fig. 1 is the front view of a kind of ingot mould cleaning device of the present utility model.
Fig. 2 is the side view by ingot mould cleaning device shown in Figure 1.
Reference numeral:
1 is travelling car, and 2 is the giant apparatus for automatically lifting, and 3 is the ingot mould frame, 4 is the high-pressure pump group, and 5 is rail bracket, and 6 is the giant protective cover, 7 is giant apparatus for automatically lifting encoder, and 8 is the travelling car rotary encoder, and 9 is the travelling car limit switch, 10 is giant apparatus for automatically lifting limit switch, and 11 is steel structure platform, and 12 is frame, 13 is girder, and 14 is the rifle body, and 15 is ingot mould, 16 is reducing motor, and 17 is reducing motor.
The specific embodiment
Below in conjunction with drawings and Examples the utility model is elaborated.
Referring to Fig. 1 and Fig. 2, a kind of ingot mould cleaning device of the present utility model mainly is made up of travelling car system, giant apparatus for automatically lifting 2, ingot mould frame 3, high-pressure pump group 4, giant apparatus for automatically lifting encoder 7, travelling car rotary encoder 8, travelling car limit switch 9 and giant apparatus for automatically lifting limit switch 10.
The travelling car system is equipped with travelling car 1, rail bracket 5 and reducing motor 16.Travelling car 1 moves along rail bracket 5, reducing motor 16 travelling car 1 that is in transmission connection.
Ingot mould frame 3 is positioned at a side of rail bracket 5, places some ingot moulds 15 on the ingot mould frame 3.
Giant apparatus for automatically lifting 2 is arranged on the travelling car 1, and giant apparatus for automatically lifting 2 comprises frame 12, girder 13, reducing motor 17, rifle body 14 and giant protective cover 6.Frame 12 is positioned at a side of travelling car 1, and its arranged outside rifle body 14 vertically is set.Girder 13 connects frames 12 and travelling cars 1, and the reducing motor 17 rifle body 14 that is in transmission connection, rifle body 14 be along frame 12 oscilaltions, the outlet of rifle body 14 in shift motion through above the ingot mould frame 3.Giant protective cover 6 is socketed in rifle body 14 exits, and the bore of giant protective cover 6 is greater than ingot mould.
High-pressure pump group 4 comprises high-pressure pump and high-pressure hose, and high-pressure hose connects high-pressure pump and rifle body 14.
Giant apparatus for automatically lifting encoder 7 can calculate lifting travel, and giant apparatus for automatically lifting encoder 7 connects rifle body 14 and reducing motor 17.
Travelling car rotary encoder 8 is used to calculate shift motion, and travelling car rotary encoder 8 connects travelling car 1 and reducing motor 16.
Travelling car limit switch 9 is arranged on the frame 12, and this limit switch 9 connects reducing motor 16 in the stroke of travelling car 1, is used to control reducing motor 16.
Giant apparatus for automatically lifting limit switch 10 is arranged on a side of rail bracket 5, and this limit switch 10 connects reducing motor 17 in the stroke of rifle body 14, is used to control reducing motor 17.
By above-mentioned encoder and limit switch, can control the accurate stroke of travelling car 1 and rifle body 14 respectively.
In the present embodiment, travelling car 1 is placed on the rail bracket 5 of a steel structure platform, and travelling car 1 mainly is made up of vehicle frame, wheels, rail bracket, three-in-one reducing motor, gear, tooth bar, rotary encoder, limit switch, ladder railing etc.Travelling car 1 is mainly used to deliver giant apparatus for automatically lifting 2, the traveling of travelling car 1 is moved by being installed in gear drive on the reducing motor output shaft and the tooth bar below vehicle frame, the off-position of travelling car 1 cooperates limit switch 9 devices to realize by rotary encoder 8, be provided with one and treat seat in the plane, four ingot mould flushing positions, two end-limit guard bits and an encoder tanks position, travelling car is realized by rotary encoder at the off-position for the treatment of seat in the plane and four ingot mould cleaning positions; All the other positions are realized by limit switch.
Giant apparatus for automatically lifting 2 is placed on the travelling car 1, and the giant apparatus for automatically lifting mainly is made up of frame, girder, three-in-one reducing motor, sprocket wheel, guider, rifle body, encoder, limit switch etc.Giant apparatus for automatically lifting 2 connects sprocket wheel by reducing motor and drives the rising of chain drive rifle body, descends, and realizes the flushing to the ingot mould inwall, and its accurate off-position is realized by rotary encoder 7 and limit switch 10.A protective cover 6 has been installed in the water under high pressure splash in the bottom of giant when preventing work.
Ingot mould frame 3 is used for laying ingot mould, is the welding structural element that adopts shaped steel and steel plate, is fixed on the terrace of factory building.Ingot mould frame in this device is laid four ingot moulds to be washed at every turn.
High-pressure pump group 4 is mainly used to provide water under high pressure so that clean the ingot mould inwall for giant, it is placed on the factory building terrace, and high-pressure pump group 4 mainly is made up of pneumatic ball valve, filter, Pressure gauge, high-pressure pump, stop valve, hard tube, high-pressure hose, joint etc.
The course of work of ingot mould cleaning device of the present utility model is as follows:
To the ingot mould frame, each ingot mould frame can be placed four ingot moulds to the ingot mould that need are cleaned by the workshop crane handling, after handling is finished, starts to first ingot mould flushing position at the travelling car 1 for the treatment of the seat in the plane and to travel at the uniform speed.
When travelling car 1 arrives first ingot mould flushing position, travelling car rotary encoder 8 sends sluice gun at ingot mould flushing bit position signal, high-pressure pump group 4 starts automatically, after sluice gun time-delay a period of time from treating that the seat in the plane moves to the working position on ingot mould top fast, after arriving ingot mould top working position, stop valve on the high pressure water route is opened automatically, the protective cover 6 that hang on the sluice gun end this moment covers ingot mould to be washed, water under high pressure ejection, ingot mould inwall are washed away down at water under high pressure, and impurity is eliminated.This moment, sluice gun independently automatically moved three up and down back and forth under PLC control, to guarantee thoroughly to remove ingot mould inwall impurity.Automatically after cleaning procedure was finished, sluice gun was parked in the top working position, and stop valve cuts out automatically on the high pressure water route at this moment, and sluice gun moves to fast after time-delay a period of time and treats the seat in the plane, and the protective cover 6 that at this moment hangs on the sluice gun end also is back to sluice gun treats the seat in the plane.First ingot mould flushing is finished.
After first ingot mould flushing was finished, travelling car 1 moved automatically, and by rotary encoder 8 controls, travelling car moves to second ingot mould flushing position; And so forth, finish the flushing of four ingot moulds.After all four ingot mould flushings were finished, travelling car returns automatically treated the seat in the plane.
In sum, ingot mould cleaning device of the present utility model replaces the method for cleaning the ingot mould inwall manually, make the cleaning that realizes semi-automation of the inwall of ingot mould, can effectively control ingot mould inwall cleaning quality, improve the ingot mould turnover rate, thereby improve the ingot mould surface quality, increase output, accelerate the update of special steel and special alloy product, promote the competitiveness of enterprise.
Certainly, those skilled in the art in the present technique field will be appreciated that, the foregoing description only is to be used for illustrating the utility model, and be not with opposing qualification of the present utility model, as long as in connotation scope of the present utility model, all will drop in the scope of the utility model claim the variation of the foregoing description, modification etc.
Claims (8)
1. an ingot mould cleaning device comprises travelling car system and ingot mould frame, it is characterized in that, also comprises giant apparatus for automatically lifting and high-pressure pump group;
Described travelling car system comprises travelling car, rail bracket and reducing motor, and travelling car moves along rail bracket, reducing motor this travelling car that is in transmission connection;
Described ingot mould chord position is placed several ingot moulds in a side of rail bracket on the ingot mould frame;
Described giant apparatus for automatically lifting is arranged on the travelling car, and the giant apparatus for automatically lifting comprises frame, girder, reducing motor and rifle body; The rifle body is set on the described frame, and girder connects frame and travelling car, and the reducing motor rifle body that is in transmission connection, rifle body be along the frame oscilaltion, the rifle body in the stroke that moves with travelling car through ingot mould;
Described high-pressure pump group comprises high-pressure pump and high-pressure hose, and high-pressure hose connects high-pressure pump and rifle body.
2. ingot mould cleaning device according to claim 1 is characterized in that, described frame is positioned at a side of travelling car, and vertically is provided with, its arranged outside rifle body, and the outlet of rifle body is passed through above the ingot mould in shift motion.
3. ingot mould cleaning device according to claim 1 and 2 is characterized in that, also comprises the giant apparatus for automatically lifting encoder that calculates lifting travel, and this encoder connects rifle body and reducing motor.
4. ingot mould cleaning device according to claim 1 and 2 is characterized in that, also comprises the travelling car rotary encoder that calculates shift motion, and this encoder connects travelling car and reducing motor.
5. ingot mould cleaning device according to claim 1 and 2 is characterized in that, also comprises the travelling car limit switch, and this travelling car limit switch is arranged on the frame, connects reducing motor in the stroke of travelling car.
6. ingot mould cleaning device according to claim 1 and 2 is characterized in that, also comprises giant apparatus for automatically lifting limit switch, and this limit switch is arranged on a side of rail bracket, connects reducing motor in the stroke of rifle body.
7. ingot mould cleaning device according to claim 1 and 2 is characterized in that, described giant apparatus for automatically lifting also comprises the giant protective cover, and this giant shielding cover is connected on rifle body exit.
8. ingot mould cleaning device according to claim 7 is characterized in that the bore of described giant protective cover is greater than ingot mould.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2010200333295U CN201586656U (en) | 2010-01-21 | 2010-01-21 | Ingot mold cleaning device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2010200333295U CN201586656U (en) | 2010-01-21 | 2010-01-21 | Ingot mold cleaning device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN201586656U true CN201586656U (en) | 2010-09-22 |
Family
ID=42746424
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN2010200333295U Expired - Fee Related CN201586656U (en) | 2010-01-21 | 2010-01-21 | Ingot mold cleaning device |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN201586656U (en) |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103920682A (en) * | 2014-04-15 | 2014-07-16 | 安徽理工大学 | Portable dustbin cleaning device |
| CN104984944A (en) * | 2015-07-14 | 2015-10-21 | 安庆市峰邦工业产品设计有限公司 | Cleaning and resetting device for mechanical equipment |
| CN105642619A (en) * | 2015-03-04 | 2016-06-08 | 张磊 | Square billet washing, blow-drying and loosening machine |
| CN117583290A (en) * | 2024-01-19 | 2024-02-23 | 兴化市顺杰高温合金制品有限公司 | Oxide skin cleaning device for superalloy processing |
-
2010
- 2010-01-21 CN CN2010200333295U patent/CN201586656U/en not_active Expired - Fee Related
Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103920682A (en) * | 2014-04-15 | 2014-07-16 | 安徽理工大学 | Portable dustbin cleaning device |
| CN103920682B (en) * | 2014-04-15 | 2015-12-02 | 安徽理工大学 | Portable dustbin cleaning device |
| CN105642619A (en) * | 2015-03-04 | 2016-06-08 | 张磊 | Square billet washing, blow-drying and loosening machine |
| CN104984944A (en) * | 2015-07-14 | 2015-10-21 | 安庆市峰邦工业产品设计有限公司 | Cleaning and resetting device for mechanical equipment |
| CN117583290A (en) * | 2024-01-19 | 2024-02-23 | 兴化市顺杰高温合金制品有限公司 | Oxide skin cleaning device for superalloy processing |
| CN117583290B (en) * | 2024-01-19 | 2024-04-30 | 兴化市顺杰高温合金制品有限公司 | Oxide skin cleaning device for superalloy processing |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20100922 Termination date: 20130121 |
|
| CF01 | Termination of patent right due to non-payment of annual fee |