CN210175991U - Automatic assembly special machine equipment for installation of wave-proof plate and tank body of tank truck - Google Patents
Automatic assembly special machine equipment for installation of wave-proof plate and tank body of tank truck Download PDFInfo
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- CN210175991U CN210175991U CN201920876525.XU CN201920876525U CN210175991U CN 210175991 U CN210175991 U CN 210175991U CN 201920876525 U CN201920876525 U CN 201920876525U CN 210175991 U CN210175991 U CN 210175991U
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- 238000009434 installation Methods 0.000 title claims abstract description 20
- 230000007246 mechanism Effects 0.000 claims abstract description 26
- 238000003825 pressing Methods 0.000 claims description 15
- 230000003014 reinforcing effect Effects 0.000 claims description 3
- 230000008859 change Effects 0.000 abstract description 5
- 238000002360 preparation method Methods 0.000 abstract description 2
- 238000000034 method Methods 0.000 description 5
- 238000004519 manufacturing process Methods 0.000 description 4
- 230000008569 process Effects 0.000 description 4
- 238000010009 beating Methods 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 230000009471 action Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 230000003203 everyday effect Effects 0.000 description 1
- 230000007306 turnover Effects 0.000 description 1
- 238000003466 welding Methods 0.000 description 1
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Abstract
The utility model discloses an automatic group is to special plane equipment for tank car breakwater and jar body installation, which comprises a base, install the stand on the base, the stand upper end is equipped with articulated seat, its characterized in that: install the flexible arm mechanism that can overturn on the articulated seat, the upset of flexible arm mechanism is by the hydro-cylinder drive of its bottom, braced frame is installed through rotatory swing subassembly to the preceding tip of flexible arm mechanism, braced frame comprises longeron and crossbeam, arm and mounting panel of choosing, and the sucking disc assembly is installed respectively to the tip of the arm of choosing at its both ends, hydro-cylinder hold-down mechanism is installed through rotatory swing arm respectively to the both ends tip of crossbeam. The utility model has the advantages of reasonable design, realize semi-automatic group to, alleviate artifical intensity of labour, change one-man operation into by original 2-3 people's operations, under the prerequisite of guaranteeing the group to the quality, efficiency promotes one time, and the personnel reduce, reduce the preparation, thoroughly change and lean on artifical group to the operation mode of breakwater completely.
Description
The technical field is as follows:
the utility model relates to a tank truck makes technical field, mainly relates to an automatic group is to special plane equipment for installation of tank truck breakwater and jar body.
Background art:
the installation method of the breakwater of the tank truck comprises the steps of placing the barrel on a fixed bracket, lifting the breakwater (with the weight of 90 kg) by two persons to enter the tank body, contrasting position lines, turning over by the two persons, and riveting and welding; due to the structure problem, the breakwater and the barrel cannot be directly positioned to the size by manpower, the breakwater and the barrel are stuck in the overturning process, and the breakwater is beaten by a sledge hammer manually after being stuck until the breakwater reaches the designated position. The whole assembly process is completely manually operated, the noise is high when the hammer is used for beating, the labor intensity of workers is high, five or sixty wave-proof plates are required to be installed for 2 persons every day, and the hammer is used for beating for hundreds of times. Based on the problems of field noise, high labor intensity, low efficiency and the like, the development of an automatic group special machine is urgently needed, the production efficiency is improved, and automatic operation is realized.
The utility model has the following contents:
the utility model discloses the purpose is exactly in order to compensate prior art's defect, provides an automatic group to special plane equipment for tank car breakwater and jar body installation, thoroughly changes and leans on artifical group to the operation mode of breakwater completely, and one-man operation just can satisfy the installation effectiveness, and the noise abatement realizes high-efficient, the function of automatic transport, and the productivity promotes, and the cost of manufacture reduces.
The utility model discloses a realize through following technical scheme:
the utility model provides an automatic group is to special plane equipment for tank car breakwater and jar body installation, including the base, install the stand on the base, the stand upper end is equipped with articulated seat, its characterized in that: install the flexible arm mechanism that can overturn on the articulated seat, the upset of flexible arm mechanism is by the hydro-cylinder drive of its bottom, braced frame is installed through rotatory swing subassembly to the preceding tip of flexible arm mechanism, braced frame comprises longeron and crossbeam, arm and mounting panel of choosing, and the sucking disc assembly is installed respectively to the tip of the arm of choosing at its both ends, hydro-cylinder hold-down mechanism is installed through rotatory swing arm respectively to the both ends tip of crossbeam.
And a balancing weight is placed on the base at one side of the upright post.
The telescopic arm mechanism comprises a lifting arm, a three-section telescopic arm is arranged at the front end of the lifting arm, and the telescopic arm is driven by an oil cylinder to stretch.
The rotary swing assembly comprises a rotary oil cylinder and a swing arm oil cylinder, the rotary oil cylinder is installed at the front end of the telescopic arm mechanism, a rotary support is installed at the end of the rotary oil cylinder, the swing arm oil cylinder is installed in the rotary support, connecting frames are respectively installed at the two ends of the swing arm oil cylinder, and the connecting frames are connected with the middle of the supporting frame.
The supporting frame comprises two longitudinal beams arranged side by side, cross beams are respectively installed at two ends of each longitudinal beam, cantilever arms are respectively installed in the middle of each cross beam, and reinforcing ribs are respectively arranged at connecting corners between the cantilever arms and the cross beams.
The sucking disc assembly including the hoist roof beam, the mid-mounting of hoist roof beam has the mount pad, the both ends of hoist roof beam are equipped with the bar mounting hole that corresponds each other respectively, the guide arm is installed respectively to the bar mounting hole, the one end of guide arm passes the bar mounting hole, and its tip passes through lock nut fixed, and the sucking disc is installed to the other end, the cover is equipped with the spring on the guide arm between sucking disc and the hoist roof beam.
The rotary swing arm comprises a panel, a support rod is arranged in the middle of one end face of the panel, rotary lug plates are arranged on two sides of the other end face of the panel, the rotary lug plates are clamped at the end portion of a cross beam, the other rotary lug plates are fixedly connected through a pin shaft, a gear is installed at one end of the pin shaft, and a thrust device which is correspondingly matched with the gear is installed on the cross beam.
The thrust device comprises a stop block, the front end part of the stop block is provided with a tip matched with the gear, the rear end part of the stop block is connected with the fixed seat through a spring, and a guide channel matched with the stop block in a guide mode is arranged in the fixed seat.
The oil cylinder pressing mechanism comprises a sliding rod, one end of the sliding rod is installed on a supporting rod of the rotary swing arm and is locked and fixed through a screw, an oil cylinder connecting plate is installed at the other end of the sliding rod, a pressing oil cylinder is installed on the oil cylinder connecting plate, a piston rod of the pressing oil cylinder penetrates through a through hole of the oil cylinder connecting plate and the sliding rod, an oil cylinder pressing head is installed at the extending end of the piston rod, and the sliding rod and the oil cylinder connecting plate are reinforced through a triangular rib plate.
The principle is as follows: the vacuum negative pressure sucker is adopted to grab the breakwater, then the breakwater is overturned by 110 degrees, the breakwater is fed into the barrel body to be assembled by utilizing the telescopic principle of the telescopic arm, the breakwater is overturned at a designated position after being fed into the tank, the shape of the barrel body is not fixed, the breakwater is clamped with the barrel body in the overturning process, and the position of the drawing size is reached by means of pressing of the pressing oil cylinder, so that the assembly requirement of the breakwater and the tank body is met. In the process, through the action of a swing arm oil cylinder, the swing arm oil cylinder rotates 180 degrees to perform vertical and turnover grabbing, a sucker is used for automatically sucking a wave-proof plate, the cambered surface of the wave-proof plate is directly grabbed by adopting vacuum negative pressure, the wave-proof plate is prevented from falling off, manual material lifting is replaced, the labor intensity is reduced, the oil cylinder drives a lifting arm to lift, the lifting arm extends into a tank body through the extension and retraction of a telescopic arm, the telescopic arm adopts a telescopic structure, hydraulic pressure is used as power, the telescopic arm extends and retracts in 3 sections, the telescopic distance is 8 meters, after the wave-proof plate enters the tank body, the wave-proof plate rotates 180 degrees through the rotary oil cylinder, the wave-proof plate is centered with a barrel body, and the rotary support is used as; thoroughly change the operation mode of relying on artifical group to the breakwater completely, single operation just can satisfy the installation effectiveness, and the noise abatement realizes the function of high efficiency, automatic transport, and the productivity promotes, and the cost of manufacture reduces.
The utility model has the advantages that:
the utility model has the advantages of reasonable design, realize semi-automatic group to, alleviate artifical intensity of labour, change one-man operation into by original 2-3 people's operations, under the prerequisite of guaranteeing the group to the quality, efficiency promotes one time, and personnel reduce, reduce the preparation, thoroughly change and lean on artifical group to the operation mode of wave breaker completely, one-man operation just can satisfy the installation effectiveness, and the noise abatement realizes high-efficient, the function of automatic transport, and the productivity promotes, and the cost of manufacture reduces.
Description of the drawings:
fig. 1 is a schematic structural diagram of the present invention.
Fig. 2 is a front view of the present invention.
Fig. 3 is a schematic structural view of the support frame.
Fig. 4 is a schematic structural view of the chuck assembly.
Fig. 5 is a schematic structural view of the rotary swing arm.
Fig. 6 is a schematic structural view of the rotating swing arm and the thrust device in cooperation.
Fig. 7 is a schematic structural diagram of the oil cylinder pressing mechanism.
The specific implementation mode is as follows:
see the drawings.
The utility model provides an automatic group is to special plane equipment for tank car breakwater and jar body installation, including base 1, install stand 2 on the base 1, 2 upper ends of stand are equipped with articulated seat 3, install the flexible arm mechanism 4 that can overturn on the articulated seat 3, the upset of flexible arm mechanism 4 is driven by the hydro-cylinder 5 of its bottom, braced frame 6 is installed through rotatory swing subassembly 5 to the front end of flexible arm mechanism 4, braced frame 6 comprises longeron 6-1 and crossbeam 6-2, arm 6-3 and mounting panel 6-4 of picking, and the sucking disc assembly 7 is installed respectively to the tip of arm 6-3 of picking at its both ends, hydro-cylinder hold-down mechanism 9 is installed through rotatory swing arm 8 respectively to the both ends tip of crossbeam 6-2.
A balancing weight 10 is arranged on the base at one side of the upright post 2.
The telescopic arm mechanism 4 comprises a lifting arm 4-1, a three-section telescopic arm 4-2 is arranged at the front end of the lifting arm 4-1, and the telescopic arm 4-2 is driven to stretch through an oil cylinder.
The rotary swing assembly 5 comprises a rotary oil cylinder 5-1 and a swing arm oil cylinder 5-2, the rotary oil cylinder 5-1 is installed at the front end of the telescopic arm mechanism 4, a rotary support 5-3 is installed at the end portion of the rotary oil cylinder 5-1, a swing arm oil cylinder 5-4 is installed in the rotary support 5-3, connecting frames 5-5 are installed at two ends of the swing arm oil cylinder 5-4 respectively, and the connecting frames 5-5 are connected with the middle portion of the supporting frame 6.
The supporting frame 6 comprises two longitudinal beams 6-1 which are arranged in parallel, cross beams 6-2 are respectively installed at two ends of each longitudinal beam 6-1, cantilever arms 6-3 are respectively installed in the middle of each cross beam 6-2, reinforcing ribs 6-4 are respectively arranged at connecting corners between the cantilever arms 6-3 and the cross beams 6-2, and mounting plates 6-5 are installed in the middle of each longitudinal beam 6-1.
The sucker assembly 7 comprises a hanger beam 7-1, a mounting seat 7-2 is mounted in the middle of the hanger beam 7-1, strip-shaped mounting holes 7-3 corresponding to each other are respectively formed in two ends of the hanger beam 7-1, guide rods 7-4 are respectively mounted in the strip-shaped mounting holes 7-3, one end of each guide rod 7-4 penetrates through the strip-shaped mounting hole, the end portion of each guide rod is fixed through a locking nut, a sucker 7-5 is mounted at the other end of each guide rod, and a spring 7-6 is sleeved on the guide rod between each sucker 7-5 and the hanger beam 7-1.
The rotary swing arm 8 comprises a panel 8-1, a support rod 8-2 is arranged in the middle of one end face of the panel 8-1, rotary lug plates 8-3 are arranged on two sides of the other end face of the panel 8-1, the rotary lug plates 8-3 are clamped at the end portion of the cross beam 6-2, the other rotary lug plates are fixedly connected through a pin shaft 8-4, a gear 8-5 is installed at one end of the pin shaft 8-4, and a thrust device 11 correspondingly matched with the gear 8-5 is installed on the cross beam 6-2.
The thrust device 11 comprises a stop block 11-1, the front end of the stop block 11-1 is provided with a tip matched with the gear 8-5, the rear end of the stop block 11-1 is connected with a fixed seat 11-3 through a spring 11-2, and a guide channel matched with the stop block 11-1 in a guide mode is arranged in the fixed seat 11-3.
The oil cylinder pressing mechanism 9 comprises a sliding rod 9-1, one end of the sliding rod 9-1 is installed on a supporting rod of the rotary swing arm 8 and is locked and fixed through a screw, an oil cylinder connecting plate 9-2 is installed at the other end of the sliding rod 9-1, a pressing oil cylinder 9-3 is installed on the oil cylinder connecting plate 9-2, a piston rod of the pressing oil cylinder 9-3 penetrates through a through hole of the oil cylinder connecting plate 9-2 and the sliding rod 9-1, an oil cylinder pressing head 9-4 is installed at the extending end of the piston rod, and the sliding rod 9-1 and the oil cylinder connecting plate 9-2 are reinforced through a triangular rib plate 9-5.
Claims (9)
1. The utility model provides an automatic group is to special plane equipment for tank car breakwater and jar body installation, including the base, install the stand on the base, the stand upper end is equipped with articulated seat, its characterized in that: install the flexible arm mechanism that can overturn on the articulated seat, the upset of flexible arm mechanism is by the hydro-cylinder drive of its bottom, braced frame is installed through rotatory swing subassembly to the preceding tip of flexible arm mechanism, braced frame comprises longeron and crossbeam, arm and mounting panel of choosing, and the sucking disc assembly is installed respectively to the tip of the arm of choosing at its both ends, hydro-cylinder hold-down mechanism is installed through rotatory swing arm respectively to the both ends tip of crossbeam.
2. The automatic assembly special machine equipment for installation of the breakwater and the tank body of the tank truck as claimed in claim 1, wherein: and a balancing weight is placed on the base at one side of the upright post.
3. The automatic assembly special machine equipment for installation of the breakwater and the tank body of the tank truck as claimed in claim 1, wherein: the telescopic arm mechanism comprises a fixed arm, a three-section type movable arm is arranged at the front end of the fixed arm, and the telescopic movement of the movable arm is driven by an oil cylinder.
4. The automatic assembly special machine equipment for installation of the breakwater and the tank body of the tank truck as claimed in claim 1, wherein: the rotary swing assembly comprises a rotary oil cylinder and a swing arm oil cylinder, the rotary oil cylinder is installed at the front end of the telescopic arm mechanism, a rotary support is installed at the end of the rotary oil cylinder, the swing arm oil cylinder is installed in the rotary support, connecting frames are respectively installed at the two ends of the swing arm oil cylinder, and the connecting frames are connected with the middle of the supporting frame.
5. The automatic assembly special machine equipment for installation of the breakwater and the tank body of the tank truck as claimed in claim 1, wherein: the supporting frame comprises two longitudinal beams arranged side by side, cross beams are respectively installed at two ends of each longitudinal beam, cantilever arms are respectively installed in the middle of each cross beam, and reinforcing ribs are respectively arranged at connecting corners between the cantilever arms and the cross beams.
6. The automatic assembly special machine equipment for installation of the breakwater and the tank body of the tank truck as claimed in claim 1, wherein: the sucking disc assembly including the hoist roof beam, the mid-mounting of hoist roof beam has the mount pad, the both ends of hoist roof beam are equipped with the bar mounting hole that corresponds each other respectively, the guide arm is installed respectively to the bar mounting hole, the one end of guide arm passes the bar mounting hole, and its tip passes through lock nut fixed, and the sucking disc is installed to the other end, the cover is equipped with the spring on the guide arm between sucking disc and the hoist roof beam.
7. The automatic assembly special machine equipment for installation of the breakwater and the tank body of the tank truck as claimed in claim 6, wherein: the rotary swing arm comprises a panel, a support rod is arranged in the middle of one end face of the panel, rotary lug plates are arranged on two sides of the other end face of the panel, the rotary lug plates are clamped at the end portion of a cross beam and are fixedly connected through a pin shaft, a gear is installed at one end of the pin shaft, and a thrust device which is correspondingly matched with the gear is installed on the cross beam.
8. The automatic assembly special machine equipment for installation of the breakwater and the tank body of the tank truck as claimed in claim 7, wherein: the thrust device comprises a stop block, the front end part of the stop block is provided with a tip matched with the gear, the rear end part of the stop block is connected with the fixed seat through a spring, and a guide channel matched with the stop block in a guide mode is arranged in the fixed seat.
9. The automatic assembly special machine equipment for installation of the breakwater and the tank body of the tank truck as claimed in claim 1, wherein: the oil cylinder pressing mechanism comprises a sliding rod, one end of the sliding rod is installed on a supporting rod of the rotary swing arm and is locked and fixed through a screw, an oil cylinder connecting plate is installed at the other end of the sliding rod, a pressing oil cylinder is installed on the oil cylinder connecting plate, a piston rod of the pressing oil cylinder penetrates through a through hole of the oil cylinder connecting plate and the sliding rod, an oil cylinder pressing head is installed at the extending end of the piston rod, and the sliding rod and the oil cylinder connecting plate are reinforced through a triangular rib plate.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201920876525.XU CN210175991U (en) | 2019-06-12 | 2019-06-12 | Automatic assembly special machine equipment for installation of wave-proof plate and tank body of tank truck |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201920876525.XU CN210175991U (en) | 2019-06-12 | 2019-06-12 | Automatic assembly special machine equipment for installation of wave-proof plate and tank body of tank truck |
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| Publication Number | Publication Date |
|---|---|
| CN210175991U true CN210175991U (en) | 2020-03-24 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201920876525.XU Active CN210175991U (en) | 2019-06-12 | 2019-06-12 | Automatic assembly special machine equipment for installation of wave-proof plate and tank body of tank truck |
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| CN (1) | CN210175991U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110155715A (en) * | 2019-06-12 | 2019-08-23 | 芜湖中集瑞江汽车有限公司 | It is a kind of for tank truck washboard and tank body installation automatic group to special plane equipment |
-
2019
- 2019-06-12 CN CN201920876525.XU patent/CN210175991U/en active Active
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110155715A (en) * | 2019-06-12 | 2019-08-23 | 芜湖中集瑞江汽车有限公司 | It is a kind of for tank truck washboard and tank body installation automatic group to special plane equipment |
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