CN219279354U - A new type of lifter for the replacement of sweeping blades on road sweepers - Google Patents

A new type of lifter for the replacement of sweeping blades on road sweepers Download PDF

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Publication number
CN219279354U
CN219279354U CN202223501364.7U CN202223501364U CN219279354U CN 219279354 U CN219279354 U CN 219279354U CN 202223501364 U CN202223501364 U CN 202223501364U CN 219279354 U CN219279354 U CN 219279354U
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China
Prior art keywords
lifter
sweeping
new type
replacing
road sweeper
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CN202223501364.7U
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Chinese (zh)
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申航
李滨
赵国萍
孙成刚
吴立培
秦健
解庆功
王雪梅
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Rizhao Port Co ltd
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Rizhao Port Co ltd
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Abstract

The utility model discloses a novel lifter for replacing sweeping sheets of a sweeping vehicle, and relates to the technical field of sweeping sheet replacement of sweeping vehicles.

Description

一种用于扫路车扫片更换的新型举升器A new type of lifter for the replacement of sweeping blades on road sweepers

技术领域technical field

本实用新型涉及扫路车扫片更换技术领域,尤其是一种用于扫路车扫片更换的新型举升器。The utility model relates to the technical field of sweeping sheet replacement of a road sweeper, in particular to a novel lifter for sweeping sheet replacement of a road sweeper.

背景技术Background technique

扫路车作为环卫设备之一,是一种集路面清扫、垃圾回收和运输为一体的新型高效清扫设备。具有作业速度快、效率高、效果好,对道路的污染小等优点,其结构简单可靠,性能稳定可靠;操作简便灵活:只需一人即可轻松完成驾驶操作;有效的解决了道路上普遍存在的"脏乱差"现象及环境污染问题。As one of the sanitation equipment, the road sweeper is a new type of efficient cleaning equipment that integrates road cleaning, garbage recycling and transportation. It has the advantages of fast operation speed, high efficiency, good effect, and little pollution to the road. Its structure is simple and reliable, and its performance is stable and reliable. It is easy and flexible to operate: only one person can easily complete the driving operation; it effectively solves the ubiquitous problems on the road. The phenomenon of "dirty mess" and environmental pollution.

扫路车是港口生产中非常重要的设备,由于使用频繁、作业条件复杂,在操作扫路车进行清扫作业时,导致其扫辊扫片磨损严重,需要定期更换。Road sweepers are very important equipment in port production. Due to frequent use and complex operating conditions, when operating road sweepers for cleaning operations, the sweeping rollers and blades are severely worn and need to be replaced regularly.

现有施工更换扫片的时候存在如下主要问题:更换扫路车扫辊扫片需要4-5人配合作业,人力浪费较多,而且整个过程基本都是人力操作,劳动强度大;维修时间较长,一般得用5-6小时,尤其是在拆卸安装扫片的过程中,维修效率较低,降低设备使用率;并且,扫辊重量一般在120公斤,比较笨重,更换扫片过程需要将扫辊悬空,这样才可方便拆卸安装扫片,人力一边抬起一边操作,劳动强度较大,影响维修效率,存在扫辊脱手砸伤的安全隐患,不符合维修时安全操作的要求。There are the following main problems when replacing the sweeping film in the existing construction: 4-5 people are required to cooperate with the replacement of the sweeping roller and sweeping film of the road sweeper, and there is a lot of waste of manpower, and the whole process is basically manual operation, which is labor-intensive; the maintenance time is relatively long Long, generally takes 5-6 hours, especially in the process of disassembling and installing the scanning film, the maintenance efficiency is low, reducing the utilization rate of the equipment; moreover, the weight of the scanning roller is generally 120 kg, which is relatively heavy, and the process of replacing the scanning film needs to be replaced The sweeping roller is suspended in the air, so that it is convenient to disassemble and install the sweeping film. Manpower lifts it while operating it, which is labor intensive and affects maintenance efficiency.

实用新型内容Utility model content

为了克服现有技术中扫片更换难度大和效率低的缺陷,本实用新型提供一种用于扫路车扫片更换的新型举升器,减少人力强度,保证作业安全,提高更换效率。In order to overcome the defects of high difficulty and low efficiency in the replacement of sweeping blades in the prior art, the utility model provides a new lifter for sweeping blade replacement of road sweepers, which reduces manpower intensity, ensures operation safety, and improves replacement efficiency.

本实用新型解决其技术问题所采用的技术方案是:一种用于扫路车扫片更换的新型举升器,包括底座,底座前端设有两个对称的侧板,两个对称的侧板一侧设有卧式液压缸,卧式液压缸上铰接设置压力套杆,两个对称的侧板内侧均转动设置圆盘摆座,圆盘摆座之间设置起重臂,卧式液压缸输出端通过活塞杆铰接起重臂下部,起重臂侧面设有圆管支架。The technical scheme adopted by the utility model to solve the technical problem is: a new type of lifter for the replacement of the sweeper of the road sweeper, including a base, and the front end of the base is provided with two symmetrical side plates, and two symmetrical side plates There is a horizontal hydraulic cylinder on one side, and the pressure sleeve rod is hinged on the horizontal hydraulic cylinder. The inner sides of the two symmetrical side plates are rotated to set the disc swing seat, and the lifting arm is set between the disc swing seats. The horizontal hydraulic cylinder The output end is hinged to the lower part of the boom through the piston rod, and the side of the boom is provided with a round pipe bracket.

作为本实用新型的进一步改进,起重臂上均布设有套管,圆管支架插接在套管上,可根据扫片的位置和高度,调整圆管支架的位置,也便于拆卸和运输。As a further improvement of the utility model, casings are evenly distributed on the boom, and the round pipe brackets are inserted into the casings. The position of the round pipe brackets can be adjusted according to the position and height of the sweeping film, and it is also convenient for disassembly and transportation.

作为本实用新型的进一步改进,套管上设有拧紧螺栓,拧紧螺栓将圆管支架固定。As a further improvement of the utility model, the casing is provided with tightening bolts, and the tightening bolts fix the round pipe support.

作为本实用新型的进一步改进,底座下部设有滚轮,滚轮实现举升器的移动。As a further improvement of the utility model, the lower part of the base is provided with rollers, and the rollers realize the movement of the lifter.

作为本实用新型的进一步改进,压力套杆上设有摇杆,摇杆更加省力。As a further improvement of the utility model, a rocker is provided on the pressure sleeve rod, and the rocker is more labor-saving.

作为本实用新型的进一步改进,摇杆和压力套杆螺纹连接,摇杆为伸缩式连杆,便于拆卸和运输。As a further improvement of the utility model, the rocker is screwed to the pressure sleeve rod, and the rocker is a telescopic connecting rod, which is convenient for disassembly and transportation.

与现有技术相比,本实用新型具有的有益效果:本方案采用扫辊举升器灵活举升达到让扫辊悬空的效果,方便拆卸安装扫辊扫片,充分考虑安全因素,进一步提高扫辊扫片更换效率和质量,提高维修作业安全性。Compared with the prior art, the utility model has the beneficial effect: the scheme adopts the sweeping roller lifter to flexibly lift to achieve the effect of suspending the sweeping roller, which is convenient for dismounting and installing the sweeping roller and sweeping film, and fully considers the safety factor to further improve the sweeping effect. The replacement efficiency and quality of roller sweeping film improve the safety of maintenance operations.

附图说明Description of drawings

下面结合附图和具体实施方式对本实用新型作进一步的说明。Below in conjunction with accompanying drawing and specific embodiment, the utility model is further described.

图1为本实用新型一种用于扫路车扫片更换的新型举升器的结构示意图。Fig. 1 is a structural schematic diagram of a new type of lifter for replacing sweeping blades of a road sweeper according to the present invention.

图中:1、底座;2、侧板;3、卧式液压缸;4、压力套杆;5、摇杆;6、圆盘摆座;7、起重臂;8、活塞杆;9、圆管支架;10、套管;11、拧紧螺栓;12、滚轮。In the figure: 1. Base; 2. Side plate; 3. Horizontal hydraulic cylinder; 4. Pressure sleeve rod; 5. Rocker; 6. Disc swing seat; 7. Lifting arm; Circular pipe support; 10, casing; 11, tightening bolts; 12, rollers.

具体实施方式Detailed ways

为了本实用新型的技术方案和有益效果更加清楚明白,下面结合具体实施例对本实用新型进行进一步的详细说明。In order to make the technical solutions and beneficial effects of the utility model clearer, the utility model will be further described in detail below in conjunction with specific embodiments.

参照图1,本实用新型实施例公开了一种用于扫路车扫片更换的新型举升器,包括底座1,底座1前端设有两个对称的侧板2,两个对称的侧板2一侧设有卧式液压缸3,卧式液压缸3上铰接设置压力套杆4,两个对称的侧板2内侧均转动设置圆盘摆座6,圆盘摆座6之间设置起重臂7,卧式液压缸3输出端通过活塞杆8铰接起重臂7下部,起重臂7侧面设有圆管支架9,底座1下部设有滚轮12,滚轮12实现举升器的移动。Referring to Fig. 1, the embodiment of the utility model discloses a new type of lifter for replacing the sweeping blades of the road sweeper. 2. A horizontal hydraulic cylinder 3 is arranged on one side, and a pressure sleeve rod 4 is hinged on the horizontal hydraulic cylinder 3. The inner sides of the two symmetrical side plates 2 are rotated to set a disc swing seat 6. The boom 7 and the output end of the horizontal hydraulic cylinder 3 are hinged to the lower part of the boom 7 through the piston rod 8, the side of the boom 7 is provided with a round pipe support 9, and the lower part of the base 1 is provided with a roller 12, which realizes the movement of the lifter .

根据扫辊机构特点、重量、尺寸以及扫辊扫片更换工艺需求,压力套杆4上设有摇杆5,摇杆5更加省力。当需要工作时,可以来回的控制摇杆5,从而实现压力套杆4对卧式液压缸3的内油量的输入,便实现了活塞杆8的运动,摇杆5和压力套杆4螺纹连接,摇杆5为伸缩式连杆,便于拆卸和运输。活塞杆8控制起重臂7,与起重臂7连接的圆盘摆座6在侧板2上转动,起重臂7上均布设有套管10,圆管支架9插接在套管10上,可根据扫片的位置和高度,调整圆管支架9的位置,也便于拆卸和运输。套管10上设有拧紧螺栓11,拧紧螺栓11将圆管支架9固定。According to the characteristics, weight and size of the sweeping roller mechanism and the technical requirements for the replacement of the sweeping roller and sheet, the pressure sleeve rod 4 is provided with a rocker 5, which is more labor-saving. When work is required, the rocker 5 can be controlled back and forth, so as to realize the input of the internal oil volume of the pressure sleeve rod 4 to the horizontal hydraulic cylinder 3, and the movement of the piston rod 8 is realized, and the rocker rod 5 and the pressure sleeve rod 4 are threaded Connect, rocking bar 5 is telescopic connecting rod, is convenient to dismounting and transportation. The piston rod 8 controls the boom 7, and the disc swing seat 6 connected to the boom 7 rotates on the side plate 2. The boom 7 is evenly distributed with sleeves 10, and the round tube bracket 9 is inserted into the sleeve 10. On the other hand, the position of the round tube bracket 9 can be adjusted according to the position and height of the scan, which is also convenient for disassembly and transportation. The casing 10 is provided with tightening bolts 11, and the tightening bolts 11 fix the round pipe support 9.

利用总长50厘米的圆管支架9穿进扫辊内孔,利用杠杆原理翘起整个扫辊,使之达到让扫辊悬空的效果。并且,新型工具扫辊举升器,融合1.5吨重型低液位卧式千斤顶,可以根据扫辊扫片磨损长度,灵活调节举升高度,操作方便快捷,而且在满足拆卸安全扫辊扫片的高度要求的基础上,尽可能放低扫辊举升高度,这样保证维修作业安全性。Utilize the circular pipe support 9 of total length 50 centimeters to penetrate the sweeping roller inner hole, utilize the lever principle to perk the whole sweeping roller, make it reach the effect that allows the sweeping roller to be suspended. In addition, the new tool sweeping roller lifter is integrated with a 1.5-ton heavy-duty low-liquid level horizontal jack, which can flexibly adjust the lifting height according to the wear length of the sweeping roller and sweeping sheet. On the basis of height requirements, the lifting height of the sweeping roller should be lowered as much as possible to ensure the safety of maintenance operations.

扫辊举升器采用穿进焊接方式和合理选择材料,提高整体稳定性、承载力和结实度,保证维修作业安全性,改变传统维修工艺,减少作业中的危险因素,使维修人员的职业安全得到更好的保障。The sweeping roller lifter adopts penetration welding method and reasonable selection of materials to improve the overall stability, bearing capacity and firmness, ensure the safety of maintenance operations, change the traditional maintenance process, reduce the risk factors in the operation, and ensure the occupational safety of maintenance personnel. Get better protection.

应当理解,此处所描述的具体实施方式仅用于理解本实用新型,并不用于限定本实用新型,本领域技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本实用新型保护的范围。It should be understood that the specific implementation methods described here are only used to understand the utility model, and are not used to limit the utility model. All other embodiments obtained by those skilled in the art without creative work belong to the utility model. The scope of the new type of protection.

Claims (6)

1.一种用于扫路车扫片更换的新型举升器,包括底座(1),其特征在于:底座(1)前端设有两个对称的侧板(2),两个对称的侧板(2)一侧设有卧式液压缸(3),卧式液压缸(3)上铰接设置压力套杆(4),两个对称的侧板(2)内侧均转动设置圆盘摆座(6),圆盘摆座(6)之间设置起重臂(7),卧式液压缸(3)输出端通过活塞杆(8)铰接起重臂(7)下部,起重臂(7)侧面设有圆管支架(9)。1. A new type of lifter for replacing the sweeping blades of a road sweeper, including a base (1), characterized in that two symmetrical side plates (2) are provided at the front end of the base (1), and two symmetrical side plates (2) There is a horizontal hydraulic cylinder (3) on one side of the plate (2), and a pressure sleeve rod (4) is hinged on the horizontal hydraulic cylinder (3), and a disc swing seat is installed on the inner side of the two symmetrical side plates (2). (6), the lifting arm (7) is arranged between the disc swing seat (6), the output end of the horizontal hydraulic cylinder (3) is hinged to the lower part of the lifting arm (7) through the piston rod (8), and the lifting arm (7) ) side is provided with circular tube support (9). 2.根据权利要求1所述的一种用于扫路车扫片更换的新型举升器,其特征在于:起重臂(7)上均布设有套管(10),圆管支架(9)插接在套管(10)上。2. A new type of lifter for sweeping of road sweepers according to claim 1, characterized in that: casings (10) are evenly distributed on the boom (7), round pipe brackets (9 ) is plugged into the casing (10). 3.根据权利要求2所述的一种用于扫路车扫片更换的新型举升器,其特征在于:套管(10)上设有拧紧螺栓(11)。3. A new type of lifter for replacing sweeping blades of a road sweeper according to claim 2, characterized in that: the sleeve (10) is provided with a tightening bolt (11). 4.根据权利要求1所述的一种用于扫路车扫片更换的新型举升器,其特征在于:底座(1)下部设有滚轮(12)。4. A novel lifter for replacing sweeping blades of a road sweeper according to claim 1, characterized in that: the lower part of the base (1) is provided with rollers (12). 5.根据权利要求1所述的一种用于扫路车扫片更换的新型举升器,其特征在于:压力套杆(4)上设有摇杆(5)。5. A new type of lifter for replacing sweeping blades of a road sweeper according to claim 1, characterized in that: a rocker (5) is provided on the pressure sleeve rod (4). 6.根据权利要求5所述的一种用于扫路车扫片更换的新型举升器,其特征在于:摇杆(5)和压力套杆(4)螺纹连接,摇杆(5)为伸缩式连杆。6. A new type of lifter for replacing the sweeping film of a road sweeper according to claim 5, characterized in that: the rocker (5) is threadedly connected to the pressure sleeve rod (4), and the rocker (5) is Telescoping linkage.
CN202223501364.7U 2022-12-16 2022-12-16 A new type of lifter for the replacement of sweeping blades on road sweepers Expired - Fee Related CN219279354U (en)

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CN202223501364.7U CN219279354U (en) 2022-12-16 2022-12-16 A new type of lifter for the replacement of sweeping blades on road sweepers

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CN202223501364.7U CN219279354U (en) 2022-12-16 2022-12-16 A new type of lifter for the replacement of sweeping blades on road sweepers

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Granted publication date: 20230630