CN210160018U - Full-automatic computer horizontal machine needle plate cleaning machine - Google Patents

Full-automatic computer horizontal machine needle plate cleaning machine Download PDF

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Publication number
CN210160018U
CN210160018U CN201920363555.0U CN201920363555U CN210160018U CN 210160018 U CN210160018 U CN 210160018U CN 201920363555 U CN201920363555 U CN 201920363555U CN 210160018 U CN210160018 U CN 210160018U
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filter
guide rail
water tank
water
servo motor
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CN201920363555.0U
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刘永富
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Li Ying Automation Equipment (kunshan) Co Ltd
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Li Ying Automation Equipment (kunshan) Co Ltd
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Abstract

The utility model discloses a horizontal quick-witted faller cleaning machine of full-automatic computer, including being used for placing the table surface who treats the washing faller, be equipped with the sprinkler bead that can follow horizontal and longitudinal movement in the table surface, the last sewage recovery entry that is equipped with of table surface, washing waste water is flowed by the sewage recovery entry, connects to the sprinkler bead after circulating and filtering device handles. The utility model provides a horizontal quick-witted faller cleaning machine of full-automatic computer can realize the automation of faller cleanly, high-efficiently and wash, and can prevent better and eliminate because of spot pile blocks up the problem, and the washing water blowdown is not simultaneously handled through the circulation and uses, really accomplishes zero pollution emission.

Description

Full-automatic computer horizontal machine needle plate cleaning machine
Technical Field
The utility model relates to a cleaning equipment especially relates to a horizontal quick-witted needle plate cleaning machine of full-automatic computer.
Background
After the flat knitting machine is used for a long time, a large amount of plush and oil stains exist, so that the operation and the movement of a needle plate are hindered, knitted products are dirty, and clothes have peculiar smell. The product quality is seriously unqualified. The prior needle plate of the transverse needle machine to be washed is mainly cleaned manually, the efficiency is extremely low, only one needle plate is needed per day, and the cleaning effect is not ideal.
SUMMERY OF THE UTILITY MODEL
The utility model aims to solve the technical problem that a full-automatic horizontal quick-witted faller cleaning machine is provided, can realize the automation of faller cleanly, high-efficiently and wash, the cleaning performance is good, can prevent better and eliminate because of stain pile blocks up the problem, and the washing water is the blowdown not simultaneously, through cyclic processing use, really accomplishes zero pollution and discharges.
The utility model discloses a solve above-mentioned technical problem and the technical scheme who adopts provides a horizontal quick-witted faller cleaning machine of full-automatic computer, including being used for placing the table surface who treats the washing faller, be equipped with the sprinkler bead that can follow horizontal and longitudinal movement in the table surface, the last sewage recovery entry that is equipped with of table surface, washing waste water is flowed by the sewage recovery entry, connects to the sprinkler bead after circulating filter device handles.
The full-automatic computer flat knitting machine needle plate cleaning machine is characterized in that the working table is a basin-shaped working table, two X axial guide rails which are placed in parallel are transversely arranged in the basin-shaped working table, Y axial guide rails are longitudinally arranged on the two X axial guide rails, the water spraying head is arranged on the Y axial guide rail and can do reciprocating motion in the longitudinal direction under the drive of the Y-axis servo motor, and the Y axial guide rails and the water spraying head can do reciprocating motion in the longitudinal direction under the drive of the X-axis servo motor.
According to the full-automatic computer horizontal machine needle plate cleaning machine, the Y-axis guide rail is further provided with the compressed air nozzle, the compressed air nozzle and the water spraying head are arranged side by side, and can reciprocate along with the water spraying head along the longitudinal direction under the driving of the Y-axis servo motor.
In the full-automatic computerized flat knitting machine needle plate cleaning machine, the X-axis guide rail and the Y-axis guide rail are provided with traveling belts capable of moving in a forward and reverse circulating manner, the water spraying head is fixed on the traveling belts of the Y-axis guide rail, and the Y-axis guide rail is fixed on the traveling belts of the X-axis guide rail; the walking belt of the X-axis guide rail is driven by an X-axis servo motor, and the walking belt of the Y-axis guide rail is driven by a Y-axis servo motor.
The full-automatic computer flat knitting machine needle plate cleaning machine is characterized in that the worktable surface is provided with an observation window which can be opened in a turnover mode, the Y-axis servo motor is a waterproof motor, or a sliding groove for the Y-axis servo motor to move back and forth is formed in the basin-type worktable surface along the transverse direction.
The full-automatic computer flat knitting machine needle plate cleaning machine is characterized in that a control display panel is arranged above the basin-type working table, an electric cabinet is arranged below the basin-type working table, and the control display panel and the electric cabinet are electrically connected through an insulating sealing tube and between the electric cabinet and an X-axis servo motor and an Y-axis servo motor.
The full-automatic computer flat knitting machine needle plate cleaning machine is characterized in that the circulating filter device performs multi-stage filtration through the layered water tank or the water tanks.
The full-automatic computer flat knitting machine needle plate cleaning machine comprises a circulating filter device, a water pump, a water spraying head, a water pump, a water recycling inlet, a sewage recycling inlet, a water recycling outlet, a; the inlet of the first water tank is provided with a first filter, the inlet of the transfer water pump is provided with a second filter, the inlet of the second water tank is provided with a third filter, and the inlet of the high-pressure water pump is provided with a fourth filter.
According to the full-automatic computer flat knitting machine needle plate cleaning machine, the first filter adopts a filter bag with the aperture of 300 meshes and is used for filtering plush and impurities; the second filter is a safe filtering disc and is used for preventing impurities from entering the transfer water pump; the third filter adopts a filter cloth bag with the aperture of 10 mu m and is used for filtering micro impurities; the fourth filter is a safe filtering disc and is used for preventing impurities from entering the high-pressure water pump.
The full-automatic computerized flat knitting machine needle plate cleaning machine is characterized in that a heating and temperature sensing device is arranged in the second water tank, and the second water tank is connected with the liquid adding tank.
The utility model discloses contrast prior art has following beneficial effect: the utility model provides a horizontal quick-witted faller cleaning machine of full-automatic computer can realize the automation of faller cleanly, high-efficiently and wash, and can prevent better and eliminate because of spot pile blocks up the problem, and the washing water blowdown is not simultaneously handled through the circulation and uses, really accomplishes zero pollution emission.
Drawings
FIG. 1 is a schematic structural view of a full-automatic computerized flat knitting machine needle plate cleaning machine of the present invention;
FIG. 2 is a schematic side view of the needle plate to be washed according to the present invention;
FIG. 3 is a schematic view of the front structure of the needle plate to be washed according to the present invention;
FIG. 4 is a schematic front structural view of the working table of the full-automatic computerized flat knitting machine after the observation window is opened;
FIG. 5 is a schematic structural view of another fully automatic computerized flat knitting machine needle plate cleaning machine with a motor sliding chute of the present invention;
FIG. 6 is a schematic structural view of a circulating filter device of the full-automatic computerized flat knitting machine needle plate cleaning machine of the present invention;
fig. 7 is a schematic diagram of a structure of a filtering water tank used in the full-automatic computerized flat knitting machine needle plate cleaning machine of the utility model.
In the figure:
3X axial guide rail of 1-to-be-washed needle plate 2 working table top
6Y axial guide rail of 4X axle walking belt 5X axle servo motor
7Y-axis walking belt 8Y-axis servo motor 9 water spraying head
Guide rail support for 10 compressed air nozzle 11 sewage recovery inlet 12
13 first water tank 14 second water tank 15 transfer pump
16 high pressure water pump 17 operation display panel 18 electric cabinet
19 heating and temperature sensing device 20 heat preservation 21 first filter
22 second filter 23 third filter 24 fourth filter
25 fifth Filter 26 sliding groove 27 insulating seal tube
28 observation window
Detailed Description
The invention is further described with reference to the following figures and examples.
Please refer to fig. 1-4, the utility model provides a horizontal quick-witted faller cleaning machine of full-automatic computer, including being used for placing the table surface 2 who treats washing faller 1, be equipped with in the table surface 2 and follow horizontal and longitudinal movement's sprinkler bead 9, be equipped with sewage recovery entry 11 on the table surface 2, washing waste water is flowed by sewage recovery entry 11, connects to sprinkler bead 2 after circulating and filtering device handles.
The utility model provides a horizontal quick-witted needle board cleaning machine of full-automatic computer, wherein, table surface 2 is basin formula table surface, transversely be equipped with two parallel placement's X axial guide rail 3 in the basin formula table surface, vertically be equipped with Y axial guide rail 6 on two X axial guide rail 3 along vertically, sprinkler bead 9 is located on Y axial guide rail 6 to can be along vertically doing the back and forth motion under the drive of Y axle servo motor 8, Y axial guide rail 6 and sprinkler bead 9 can be along vertically doing the back and forth motion under the drive of X axle servo motor 5.
Furthermore, the Y-axis guide rail 6 is further provided with a compressed air nozzle 10, the compressed air nozzle 10 and the sprinkler head 9 are arranged side by side, and can reciprocate along with the sprinkler head 9 in the longitudinal direction under the driving of the Y-axis servo motor 8. Traveling belts capable of moving in a forward and reverse circulating mode are arranged on the X-axis guide rail 3 and the Y-axis guide rail 6, the water spraying head 9 is fixed on the traveling belts of the Y-axis guide rail, and the Y-axis guide rail is fixed on the traveling belts of the X-axis guide rail; the walking belt of the X-axis guide rail is driven by an X-axis servo motor 5, and the walking belt of the Y-axis guide rail is driven by a Y-axis servo motor 8. In addition, an observation window 28 which can be opened in a turnover mode is arranged on the working table, the Y-axis servo motor 8 is a waterproof motor, or a sliding groove 26 for the Y-axis servo motor 8 to move back and forth is formed in the horizontal direction on the basin-shaped working table, so that the motor is protected from water splashing, as shown in fig. 5.
The utility model provides a horizontal quick-witted needle plate cleaning machine of full-automatic computer, basin formula table surface top is equipped with controls display panel 17, basin formula table surface below is equipped with electric cabinet 18, control between display panel 17 and the electric cabinet 18 to and all carry out electrical connection through insulating sealed tube 27 between electric cabinet 18 and X axle servo motor 5, the Y axle servo motor 8, prevent that the motor from splashing the electric leakage.
The utility model provides a horizontal quick-witted needle board cleaning machine of full-automatic computer, the loop filter device carries out multistage filtration through layering water tank or a plurality of water tank. As shown in fig. 6, the circulation filtering device comprises a first water tank 13 and a second water tank 14, wherein the inlet of the first water tank 13 is connected with the sewage recovery inlet 11, the outlet of the first water tank 13 is connected with the inlet of the second water tank 14 through a transfer water pump 15, and the outlet of the second water tank 14 is connected with the sprinkler head 9 through a high-pressure water pump 16; the inlet of the first water tank 13 is provided with a first filter 21, the inlet of the transfer water pump 15 is provided with a second filter 22, the inlet of the second water tank 14 is provided with a third filter 23, and the inlet of the high-pressure water pump 16 is provided with a fourth filter 22. The first filter 21 adopts a filter bag with the aperture of 300 meshes and is used for filtering plush and impurities; the second filter 22 is a safety filter disc for preventing impurities from entering the transfer pump 15; the third filter 23 adopts a filter cloth bag with the aperture of 10 mu m and is used for filtering tiny impurities; the fourth filter 22 is a safety filter disc for preventing foreign substances from entering the high pressure water pump 16. The second water tank 14 can also be provided with a heating and temperature sensing device 19, and the second water tank 14 is connected with a liquid adding tank. Of course, the circulation filter device can also be divided into a water tank and provided with multi-stage filtration as shown in fig. 7.
The utility model discloses as long as put into open-type equipment washing mesa with horizontal needle machine needle board, mix the back with medicament and clear water, with the washing water heating to control at 35 degrees C3 within ranges, under computer control, high pressure spray rinsing mouth begins line by line scanning formula washing, under seamless connection's the condition, no dead angle does not have the step high-speed washing, and the washing effect is splendid, bright as new. After washing is finished, high-pressure gas is used for drying according to the washing track, and the instant use after washing is guaranteed.
In the washing process, the nozzle is prevented from being blocked by lint stains, the water return adopts a multi-layer box type or bag type, a cylindrical filter element is arranged in an over-mounted mode, a reverse air pressure gas flushing device is adopted, the problem of lint blockage caused by stains is well prevented and eliminated, the washing water is not discharged, and the environment is not polluted by treatment and recycling.
After the cleaning is finished, the mode that the motion tracks are the same or different is adopted, the air drying is carried out on each plate needle positioning surface and each movable surface, and the plate needles can be used after being cleaned, so that the time and the labor are saved, and the efficiency is high. The main technical parameters are as follows:
1. the external dimension is as follows: 2000mm long by 1000mm wide by 1000mm high;
2. air source pressure: 0.4-0.6MPa, and the caliber phi 8 x phi 6mm of the gas source connecting pipe;
3. pressure of the cleaning machine: 120 kg;
4. maximum displacement speed: 80 mm/S;
5. maximum stroke of the transverse shaft: 1400 mm;
6. maximum stroke of longitudinal axis: 480 mm;
7. cleaning time: 15-25 minutes per block, all differences between the cleaning product and the cleanliness can occur;
8. and (3) a filtering mode: four-stage filtration, wherein a filter screen of a first-stage filter box is 300 meshes, so that a large amount of plush and impurities are filtered; the secondary safety filter disc prevents impurities from entering the self-sucking pump; the third-stage filter cloth bag is 10 mu m, and tiny impurities are filtered; the four-stage safe filtering disc prevents impurities from entering the cleaning pump;
9. the type of cleaning fluid; rust-proof type;
10. single cleaning dosage: cleaning liquid to water ratio 1: 9;
11. capacity of the liquid storage tank: a maximum of 60L;
12. the operation mode is as follows: cleaning and blowing are finished in one key;
13. liquid feeding and discharging modes: manual operation;
14. the main consumables are as follows: medicament, filter bag (depending on the cleaning frequency and actual conditions);
15. machine element configuration: all the famous brand products at home and abroad are adopted;
16. device power: 2.95 KW.
The utility model provides a horizontal quick-witted faller cleaning machine of full-automatic computer can realize the automation of faller cleanly, high-efficiently and wash, and can prevent better and eliminate because of spot pile blocks up the problem, and the washing water blowdown is not simultaneously handled through the circulation and uses, really accomplishes zero pollution emission. The main advantages are as follows: 1) economical, environment-friendly, energy-saving and recyclable cleaning agent. 2) And (4) multiple functions: the horizontal washing, the vertical washing, the air blowing and the preheating are switched by one key according to the needs of users. 3) Easy operation, automatic control by a microcomputer, and clear display on a liquid crystal screen. 4) High automation degree and one-key operation. 5) High efficiency and clean cleaning.
Although the present invention has been described with reference to the preferred embodiments, it will be understood by those skilled in the art that various changes in form and details may be made therein without departing from the spirit and scope of the invention as defined by the appended claims.

Claims (10)

1. The utility model provides a horizontal quick-witted faller cleaning machine of full-automatic computer, its characterized in that, is including being used for placing table surface (2) of waiting to wash faller (1), be equipped with in table surface (2) and follow horizontal and longitudinal movement's sprinkler bead (9), be equipped with sewage recovery entry (11) on table surface (2), washing waste water is followed sewage recovery entry (11) and is flowed, connects to sprinkler bead (9) after circulating and filtering device handles.
2. The fully automatic computerized flat knitting machine needle plate cleaning machine according to claim 1, characterized in that the table top (2) is a basin-type table top, two parallel X-axis guide rails (3) are transversely arranged in the basin-type table top, a Y-axis guide rail (6) is longitudinally arranged on the two X-axis guide rails (3), the water spraying head (9) is arranged on the Y-axis guide rail (6) and can reciprocate in the longitudinal direction under the drive of a Y-axis servo motor (8), and the Y-axis guide rail (6) and the water spraying head (9) can reciprocate in the longitudinal direction under the drive of the X-axis servo motor (5).
3. The fully automatic computerized flat knitting machine according to claim 2 wherein the Y-axis guide rail (6) is further provided with a compressed air nozzle (10), the compressed air nozzle (10) and the water spraying head (9) are arranged side by side and can reciprocate along with the water spraying head (9) in the longitudinal direction under the driving of the Y-axis servomotor (8).
4. The fully automatic computerized flat knitting machine according to claim 2 or 3 wherein the X-axis guide rail (3) and the Y-axis guide rail (6) are provided with traveling belts capable of moving in a forward and reverse circulation manner, the water spraying head (9) is fixed on the traveling belts of the Y-axis guide rail, and the Y-axis guide rail is fixed on the traveling belts of the X-axis guide rail; the walking belt of the X axial guide rail is driven by an X-axis servo motor (5), and the walking belt of the Y axial guide rail is driven by a Y-axis servo motor (8).
5. The fully automatic computerized flat knitting machine according to claim 4 wherein the table top is provided with a viewing window (28) which can be opened by turning, the Y-axis servo motor (8) is a waterproof motor, or the basin-type table top is transversely formed with a sliding groove (26) for the Y-axis servo motor (8) to move back and forth.
6. The fully automatic computerized flat knitting machine needle plate cleaning machine according to claim 2, characterized in that a control display panel (17) is arranged above the basin-type workbench, an electric cabinet (18) is arranged below the basin-type workbench, and the control display panel (17) and the electric cabinet (18), the X-axis servo motor (5) and the Y-axis servo motor (8) are electrically connected through insulating sealing tubes (27).
7. The fully automatic computerized flat knitting machine needle plate cleaning machine according to claim 1, wherein said circulation filtering device performs multi-stage filtering through a layered water tank or a plurality of water tanks.
8. The fully automatic computerized flat knitting machine washing machine according to claim 7 characterized in that said circulation filtering device comprises a first water tank (13) and a second water tank (14), the inlet of said first water tank (13) is connected with the sewage recovery inlet (11), the outlet of said first water tank (13) is connected with the inlet of said second water tank (14) through a transfer water pump (15), the outlet of said second water tank (14) is connected with the water spray head (9) through a high pressure water pump (16); the inlet of the first water tank (13) is provided with a first filter (21), the inlet of the transfer water pump (15) is provided with a second filter (22), the inlet of the second water tank (14) is provided with a third filter (23), and the inlet of the high-pressure water pump (16) is provided with a fourth filter (24).
9. The fully automatic computerized flat knitting machine cleaning machine according to claim 8, characterized in that the first filter (21) is a filter bag with a 300-mesh aperture for filtering lint and impurities; the second filter (22) is a safe filtering disc and is used for preventing impurities from entering the transfer water pump (15); the third filter (23) adopts a filter cloth bag with the aperture of 10 mu m and is used for filtering tiny impurities; the fourth filter (24) is a safety filter disc for preventing impurities from entering the high pressure water pump (16).
10. The fully automatic computerized flat knitting machine according to claim 8 wherein the second water tank (14) is provided with a heating and temperature sensing device (19), and the second water tank (14) is connected to a liquid feeding tank.
CN201920363555.0U 2019-03-21 2019-03-21 Full-automatic computer horizontal machine needle plate cleaning machine Active CN210160018U (en)

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110125066A (en) * 2019-03-21 2019-08-16 力颖自动化设备(昆山)有限公司 Full-automatic computerized flat needle plate cleaning machine and its control method
CN111632951A (en) * 2020-05-20 2020-09-08 沪士电子股份有限公司 Positioning hole glue removing device and method for PCB steel plate
RU223264U1 (en) * 2023-11-14 2024-02-09 Павел Сергеевич Гончаров DEVICE FOR WASHING THE NEEDLE BASES OF FLOAT KNITTING MACHINES

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110125066A (en) * 2019-03-21 2019-08-16 力颖自动化设备(昆山)有限公司 Full-automatic computerized flat needle plate cleaning machine and its control method
CN111632951A (en) * 2020-05-20 2020-09-08 沪士电子股份有限公司 Positioning hole glue removing device and method for PCB steel plate
RU223264U1 (en) * 2023-11-14 2024-02-09 Павел Сергеевич Гончаров DEVICE FOR WASHING THE NEEDLE BASES OF FLOAT KNITTING MACHINES

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