CN210126927U - No-load tray stacking device for motorcycle assembly line - Google Patents
No-load tray stacking device for motorcycle assembly line Download PDFInfo
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- CN210126927U CN210126927U CN201920131372.6U CN201920131372U CN210126927U CN 210126927 U CN210126927 U CN 210126927U CN 201920131372 U CN201920131372 U CN 201920131372U CN 210126927 U CN210126927 U CN 210126927U
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- load tray
- tray
- load
- empty
- conveyor
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Abstract
The utility model discloses a no-load tray stacking device for a motorcycle assembly line, which comprises a no-load tray conveyor, a no-load tray stacker and a no-load tray stacking electric control device; the no-load tray conveyor comprises a no-load tray conveying part with a transmission driving mechanism, and a no-load tray limiting part is arranged at the output end of the no-load tray conveyor; the idle-load tray stacker crane is correspondingly erected and installed at the output end position of the idle-load tray conveyor and comprises a supporting vertical frame, a lifting vertical plate and a tray clamping arm; the no-load tray stacking electric control device comprises a controller, a no-load tray conveying control loop and a no-load tray stacking control loop. The utility model discloses a lift up the unloaded tray of input earlier and put things in good order the successive layer stack mode on the unloaded tray of input later, can realize automatic pile up neatly, can break away the high restriction of artifical pile up neatly, and then can reduce number of times, the energy saving that fork truck transported.
Description
Technical Field
The utility model relates to a tray pile up neatly device for assembly line specifically is a no-load tray pile up neatly device suitable for motorcycle assembly line, belongs to motorcycle production technical field.
Background
The motorcycle is a two-wheeled or three-wheeled vehicle driven by an internal combustion engine and steered by operating a front wheel by a handle, is light, flexible and rapid to drive, and is widely used for patrol and passenger and goods transportation. Due to the structural characteristics of the motorcycle, finished parts of the motorcycle, such as a frame, a front fork, front and rear shock absorbers, wheels, an engine and the like, are not easy to directly stack and store, and are usually stored in a part warehouse by means of a standard plastic square tray, and one tray can only bear one part, such as the frame, the engine and other parts with larger sizes. After motorcycle parts are used for a motorcycle assembly line to be assembled, the idle-load tray can hinder the entering of a follow-up part tray if the idle-load tray is left at an assembly station, and the speed of the idle-load tray is high due to the fact that the motorcycle assembly line of continuous operation can cause the idle-load tray to be produced, so that the idle-load tray is generally required to be manually collected by a special setting person and is manually stacked to be layered after being collected, and finally, the idle-load tray is integrally output by a forklift for cyclic utilization. This kind of traditional artifical pile up neatly mode not only wastes time and energy, and the restriction of pile up neatly height that artifical pile up neatly mode exists because of the restriction of height causes fork truck to need fork dress many times then, causes the energy extravagant.
Disclosure of Invention
Problem to above-mentioned prior art exists, the utility model provides a no-load tray pile up neatly device for motorcycle assembly line can realize the automatic pile up neatly of no-load tray, specially adapted motorcycle assembly line.
In order to achieve the purpose, the no-load tray stacking device for the motorcycle assembly line comprises a no-load tray conveyor, a no-load tray stacker crane and a no-load tray stacking electric control device;
the no-load tray conveyor comprises a no-load tray conveying part with a transmission driving mechanism, and a no-load tray limiting part is arranged at the output end of the no-load tray conveyor;
the empty-load tray stacker crane is correspondingly erected and installed at the output end position of the empty-load tray conveyor and comprises a supporting vertical frame, a lifting vertical plate and a tray clamping arm; the supporting vertical frame is vertically and fixedly arranged on the front side or the rear side of the no-load tray conveyor; the lifting vertical plate is arranged on the supporting vertical frame through a lifting guide mechanism, and a vertical plate lifting mechanism is arranged between the lifting vertical plate and the supporting vertical frame; the tray clamping arms are positioned above the no-load tray conveying component, the tray clamping arms arranged in the front-back direction are symmetrically arranged in two parts left and right relative to the lifting vertical plate, and the two tray clamping arms are arranged on the lifting vertical plate through a clamping arm spacing adjusting mechanism;
the no-load tray stacking electric control device comprises a controller, a no-load tray conveying control circuit and a no-load tray stacking control circuit, wherein the controller is respectively and electrically connected with a transmission driving mechanism of the no-load tray conveyor, a vertical plate lifting mechanism of the no-load tray stacking machine and a clamping arm interval adjusting mechanism of the no-load tray stacking machine.
As a further improvement of the utility model, the inner side surfaces of the two tray clamping arms which are opposite to each other are provided with a plug board structure.
As the utility model discloses a further improvement scheme is equipped with the unloaded tray deflector that sets up along its direction of delivery on the unloaded tray conveyer, and unloaded tray deflector symmetry sets up to two, and the width size cooperation of the interval size between the two unloaded tray deflectors and unloaded tray.
As the utility model discloses a further improvement scheme is equipped with the unloaded tray locating plate of vertical setting on the tray supporting arm, and the riser face of unloaded tray locating plate is just controlling the direction setting.
As a further improvement of the utility model, be equipped with travel switch on the spacing part of no-load tray, travel switch is connected with the controller electricity.
Compared with the prior art, this empty-load tray pile up neatly device for motorcycle assembly line adopts the empty-load tray that will input earlier to lift up and pile up the successive layer stack mode on the empty-load tray of input later, after empty-load tray stack to setting for quantity, fork truck to pile up neatly good empty-load tray pile up neatly whole fork dress transport can, can realize automatic pile up neatly, can break away the height restriction of artifical pile up neatly, and then can reduce the number of times that fork truck transported, the energy saving, the specially adapted is like the motorcycle assembly line, the assembly line that assembly speed is faster such as electric motor car assembly line.
Drawings
Fig. 1 is a schematic diagram of a three-dimensional structure of a rear right view angle of the present invention;
fig. 2 is a schematic diagram of a three-dimensional structure of a right front viewing angle of the present invention.
In the figure: 11. the automatic pallet loading device comprises a pallet mechanical arm, 12 a pallet mechanical arm, 2 a pallet tray conveyor, 3 an idle-load tray conveying device, 31 an idle-load tray conveyor, 32 a tray jacking transshipment conveyor, 33 a tray carrying frame, 4 an idle-load tray bin, 41 a lifting vertical plate, 42 and a tray clamping arm.
Detailed Description
The present invention will be further explained with reference to the drawings (the following description will be made with the fork loading direction of the empty pallet pile as the front-rear direction).
As shown in fig. 1 and 2, the empty-load tray stacking device for the motorcycle assembly line comprises an empty-load tray conveyor 1, an empty-load tray stacker crane 2 and an empty-load tray stacking electric control device.
The empty tray conveyor 1 comprises an empty tray conveying part 11 with a transmission driving mechanism, the empty tray conveying part 11 can be a transmission chain structure, a transmission belt structure or a transmission carrier roller structure as shown in fig. 1 and fig. 2, an empty tray limiting part 12 is arranged at the output end position of the empty tray conveyor 1, and the empty tray limiting part 12 can be a baffle structure or a limiting block structure.
The empty-load tray stacker crane 2 is correspondingly erected and installed at the output end position of the empty-load tray conveyor 1, and the empty-load tray stacker crane 2 comprises a supporting vertical frame 21, a lifting vertical plate 22 and a tray clamping arm 23; the supporting vertical frame 21 is vertically and fixedly arranged on the front side or the rear side of the no-load pallet conveyor 1; the lifting vertical plate 22 is installed on the supporting vertical frame 21 through a lifting guide mechanism, the lifting guide mechanism can adopt a guide rail and guide wheel structure which is arranged in a matched manner, or can adopt other guide structures such as a guide chute structure which is arranged in a matched manner, a vertical plate lifting mechanism is also arranged between the lifting vertical plate 22 and the supporting vertical frame 21, and the vertical plate lifting mechanism can adopt a chain transmission structure as shown in figures 1 and 2, or can adopt a hydraulic cylinder or air cylinder structure, or adopt other structures such as an electric screw rod structure; the tray clamping arms 23 are located above the no-load tray conveying component 11, the tray clamping arms 23 arranged in the front-back direction are arranged in two pieces in a bilateral symmetry mode relative to the lifting vertical plate 22, the two tray clamping arms 23 are installed on the lifting vertical plate 22 through a clamping arm interval adjusting mechanism, and the clamping arm interval adjusting mechanism can adopt a hydraulic cylinder or air cylinder structure and can also adopt other structures such as an electric screw rod structure.
The no-load tray stacking electric control device comprises a controller, a no-load tray conveying control circuit and a no-load tray stacking control circuit, wherein the controller is respectively and electrically connected with a transmission driving mechanism of the no-load tray conveyor 1, a vertical plate lifting mechanism of the no-load tray stacking machine 2 and a clamping arm distance adjusting mechanism of the no-load tray stacking machine 2.
The no-load tray stacking device for the motorcycle assembly line is arranged near an installation station of the motorcycle assembly line, and in an initial state, the space size between two tray clamping arms 23 is larger than the width size of an no-load tray; after the parts are taken down from the tray and assembled, an assembly operator places a first no-load tray on the input end of the no-load tray conveying component 11 to start the device; the controller firstly controls the action of a vertical plate lifting mechanism of the idle-load tray stacker crane 2 to enable the lifting vertical plate 22 to drive the tray clamping arm 23 to be lifted to a set height which is larger than the height dimension of the idle-load tray, then controls the action of a transmission driving mechanism of the idle-load tray conveyor 1 to enable the idle-load tray conveying part 11 to drive the idle-load tray to move, and controls the action of the vertical plate lifting mechanism of the idle-load tray stacker crane 2 to enable the lifting vertical plate 22 to drive the tray clamping arm 23 to fall down and reset to an initial state when the idle-load tray is limited by the idle-load tray limiting part 12; after an assembly operator places a second no-load tray on the input end of the no-load tray conveying component 11, the controller firstly controls the clamping arm interval adjusting mechanism of the no-load tray stacker crane 2 to act to enable the tray clamping arms 23 to clamp a first no-load tray, then, the controller sequentially controls the lifting vertical plates 22 to lift, controls the no-load tray conveyor 1 to convey and controls the lifting vertical plates 22 to fall down to reset, the first no-load tray is stacked on the second no-load tray, and so on until the no-load trays are stacked to a set number, and the forklift forks the stacked no-load tray stacks from the front direction to the back direction to transport the stacked no-load tray stacks.
Because no-load tray pile up neatly back weight can crescent one by one, in order to guarantee that tray supporting arm 23 can stabilize the centre gripping, as the utility model discloses a further improvement scheme still is equipped with the picture peg structure on the relative medial surface of two tray supporting arms 23, and the picture peg structure can insert the fork dress of no-load tray downthehole when tray supporting arm 23 carries out the centre gripping action, and then guarantees the firm centre gripping of tray supporting arm 23.
In order to realize the pile up neatly of pinpointing, as the utility model discloses a further improvement scheme is equipped with the unloaded tray deflector that sets up along its direction of delivery on unloaded tray conveyer 1, unloaded tray deflector symmetry set up to two, and the width size cooperation of the interval size between the two unloaded tray deflectors and unloaded tray.
In order to realize neat pile up neatly, as the utility model discloses a further improvement scheme is equipped with the unloaded tray locating plate of vertical setting on the tray holding arm 23, and the riser face of unloaded tray locating plate is just controlling the direction setting. The space between the two no-load tray positioning plates can be matched with the width of the no-load tray in a clamping state, so that tidy stacking can be realized.
In order to realize empty-load tray conveyor 1 by empty-load tray spacing part 12 spacing back automatic stop, as the utility model discloses a further improvement scheme is equipped with travel switch on the empty-load tray spacing part 12, and travel switch is connected with the controller electricity.
The no-load tray stacking device for the motorcycle assembly line is also suitable for stacking no-load trays on assembly lines with high assembly speed, such as an electric vehicle assembly line, and is not limited to the motorcycle assembly line.
Claims (4)
1. A no-load tray stacking device for a motorcycle assembly line is characterized by comprising a no-load tray conveyor (1), a no-load tray stacker crane (2) and a no-load tray stacking electric control device;
the empty-load tray conveyor (1) comprises an empty-load tray conveying part (11) with a transmission driving mechanism, and an empty-load tray limiting part (12) is arranged at the output end position of the empty-load tray conveyor (1);
the empty-load tray stacker crane (2) is correspondingly erected and installed at the output end position of the empty-load tray conveyor (1), and the empty-load tray stacker crane (2) comprises a supporting vertical frame (21), a lifting vertical plate (22) and a tray clamping arm (23); the supporting vertical frame (21) is vertically and fixedly arranged on the front side or the rear side of the no-load tray conveyor (1); the lifting vertical plate (22) is arranged on the supporting vertical frame (21) through a lifting guide mechanism, and a vertical plate lifting mechanism is also arranged between the lifting vertical plate (22) and the supporting vertical frame (21); the tray clamping arms (23) are positioned above the no-load tray conveying component (11), the tray clamping arms (23) arranged in the front-back direction are arranged in two pieces in a left-right symmetry mode relative to the lifting vertical plate (22), and the two tray clamping arms (23) are installed on the lifting vertical plate (22) through a clamping arm interval adjusting mechanism; the opposite inner side surfaces of the two tray clamping arms (23) are also provided with a plug board structure;
the no-load tray stacking electric control device comprises a controller, a no-load tray conveying control circuit and a no-load tray stacking control circuit, wherein the controller is respectively and electrically connected with a transmission driving mechanism of the no-load tray conveyor (1), a vertical plate lifting mechanism of the no-load tray stacker (2) and a clamping arm interval adjusting mechanism of the no-load tray stacker (2).
2. The empty pallet stacking device for motorcycle assembly lines as claimed in claim 1, characterized in that the empty pallet conveyor (1) is provided with empty pallet guide plates arranged along its conveying direction, the empty pallet guide plates are symmetrically arranged in two pieces, and the space between the two empty pallet guide plates is matched with the width of the empty pallet.
3. The empty pallet stacking device for the motorcycle assembly line as claimed in claim 2, wherein the pallet clamping arm (23) is provided with an empty pallet positioning plate vertically arranged, and a vertical plate surface of the empty pallet positioning plate is arranged right opposite to the left and right direction.
4. The empty pallet stacking device for motorcycle assembly lines as claimed in claim 1, wherein the empty pallet limiting part (12) is provided with a travel switch, and the travel switch is electrically connected with the controller.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201920131372.6U CN210126927U (en) | 2019-01-25 | 2019-01-25 | No-load tray stacking device for motorcycle assembly line |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201920131372.6U CN210126927U (en) | 2019-01-25 | 2019-01-25 | No-load tray stacking device for motorcycle assembly line |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN210126927U true CN210126927U (en) | 2020-03-06 |
Family
ID=69660288
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201920131372.6U Expired - Fee Related CN210126927U (en) | 2019-01-25 | 2019-01-25 | No-load tray stacking device for motorcycle assembly line |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN210126927U (en) |
-
2019
- 2019-01-25 CN CN201920131372.6U patent/CN210126927U/en not_active Expired - Fee Related
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20200306 Termination date: 20210125 |