CN210126911U - Automatic feeding, detecting and subpackaging assembly line - Google Patents
Automatic feeding, detecting and subpackaging assembly line Download PDFInfo
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- CN210126911U CN210126911U CN201920717974.XU CN201920717974U CN210126911U CN 210126911 U CN210126911 U CN 210126911U CN 201920717974 U CN201920717974 U CN 201920717974U CN 210126911 U CN210126911 U CN 210126911U
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Abstract
The utility model discloses an automatic material loading, detection and partial shipment assembly line, include: the automatic feeding device comprises a feeding mechanism, a detection mechanism and a sorting mechanism, wherein the detection mechanism comprises a product placing line extending along the linear direction and a detection assembly arranged beside the product placing line, the feeding mechanism and the sorting mechanism are respectively arranged at the upstream and downstream of the product placing line, a material taking and transferring mechanism is arranged between the feeding mechanism and the product placing line, and the material taking and transferring mechanism is selectively butted with the feeding mechanism or the product placing line. According to the utility model discloses, it has improved material loading efficiency and success rate, will detect and the partial shipment is integrated into an organic whole, has improved integrated level and automation level and has detected and partial shipment efficiency, has avoided spare part or product to appear damaging in frequent transport, has reduced unnecessary loss in the production process, has still reduced equipment cost and area simultaneously, has improved the profit of enterprise.
Description
Technical Field
The utility model relates to a nonstandard automation, in particular to automatic feeding, detection and partial shipment assembly line.
Background
On nonstandard automated production line, after the product is ready to be assembled or is assembled, need detect spare part before the assembly or the product after the assembly is accomplished, then sort out the collection according to detecting back different classification/performance/model/size/… … to the product, this just needs to use the integrative automatic assembly line of collection material loading, detection and partial shipment, has following several problems in the current automatic assembly line: firstly, the butt joint of the material and the assembly line is not smooth in the feeding process, and particularly, when the size of the material is small or the feeding interval is short, the phenomena of material falling, dislocation, omission or shell blocking and the like are easy to occur, so that the smooth proceeding of subsequent detection is not facilitated; secondly, detection and sub-packaging are generally completed through two flow lines in the industry, so that the production line is low in integration level, the butt joint efficiency is low, and the production efficiency is low; in addition, parts or products are easily damaged during multiple handling, further increasing production costs.
In view of the above, there is a need to develop an automatic loading, detecting and dispensing assembly line to solve the above problems.
SUMMERY OF THE UTILITY MODEL
To the weak point that exists among the prior art, the utility model aims at providing an automatic feeding, detection and partial shipment assembly line, it has improved material loading efficiency and success rate, will detect and the partial shipment is integrated into an organic whole, has improved the integrated level and has automated level and detect and partial shipment efficiency, has avoided spare part or product to appear damaging in frequent transport, has reduced unnecessary loss in the production process, has still reduced equipment cost and area simultaneously, has improved enterprise's profit.
In order to realize the basis the utility model discloses an above-mentioned purpose and other advantages provide an automatic feeding, detect and partial shipment assembly line, include:
the automatic feeding device comprises a feeding mechanism, a detection mechanism and a sorting mechanism, wherein the detection mechanism comprises a product placing line extending along the linear direction and a detection assembly arranged beside the product placing line, the feeding mechanism and the sorting mechanism are respectively arranged at the upstream and downstream of the product placing line, a material taking and transferring mechanism is arranged between the feeding mechanism and the product placing line, and the material taking and transferring mechanism is selectively butted with the feeding mechanism or the product placing line.
Preferably, a feeding station, a detection station and a discharging station are sequentially arranged on the product placing line along the movement direction of the product, and the material taking transfer mechanism and the sorting mechanism are respectively positioned at the feeding station and the discharging station.
Preferably, the detection station includes a first detection station, a second detection station, a third detection station and a fourth detection station which are sequentially arranged along the movement direction of the product, and the detection assembly includes a first detection assembly, a second detection assembly, a third detection assembly and a fourth detection assembly which are respectively arranged opposite to the first detection station, the second detection station, the third detection station and the fourth detection station.
Preferably, the reclaiming and transfer mechanism includes:
a translation actuator;
the translation guide rail is fixedly arranged;
the sucking carrier is in transmission connection with the translation driver and is connected onto the translation guide rail in a sliding manner;
one end of the braking part is fixedly connected to the absorbing carrier; and
a limiting piece which is fixedly arranged at the side of the translation guide rail,
the limiting part is provided with a limiting groove, the other end of the braking part is inserted into the limiting groove, the braking part can slide along the translation guide rail in a reciprocating mode under the driving of the translation driver along with the suction carrier, and the sliding distance between the braking part and the suction carrier is limited by the size of the limiting groove.
Preferably, the extension direction of the translation guide coincides with the extension direction of the product placement line.
Preferably, the extending direction of the limiting groove is consistent with the extending direction of the translation guide rail, and the extending direction of the braking part is perpendicular to the extending direction of the limiting groove.
Preferably, the suction carrier is provided with a suction nozzle structure, the suction nozzle structure comprises a bottom suction nozzle and a side suction nozzle, the bottom suction nozzle and the side suction nozzle are respectively communicated with a bottom vacuum pipeline and a side vacuum pipeline, and the suction nozzle structure slides along the translation guide rail in a reciprocating manner under the driving of the translation driver along with the suction carrier so as to be selectively butted with the feeding mechanism or the product placing line.
Preferably, the bottom vacuum pipeline comprises a first bottom pipeline and a second bottom pipeline which are communicated with the bottom suction nozzle, wherein the first bottom pipeline and the second bottom pipeline both extend outwards from the inside of the suction carrier and are finally communicated with the outside.
Preferably, the first bottom pipe intersects and communicates with the second bottom pipe.
Preferably, the lateral vacuum pipeline includes a first lateral pipeline and a second lateral pipeline communicated with the lateral suction nozzle, wherein the first lateral pipeline and the second lateral pipeline both extend outwards from the inside of the suction carrier and are finally communicated with the outside.
Compared with the prior art, the utility model, its beneficial effect is: it has improved material loading efficiency and success rate, will detect and the partial shipment is integrated into an organic whole, has improved integrated level and automation level and has detected and partial shipment efficiency, has avoided spare part or product to appear damaging in frequent transport, has reduced unnecessary loss in the production process, has still reduced equipment cost and area simultaneously, has improved enterprise's profit.
Drawings
Fig. 1 is a three-dimensional structural view of an automatic loading, inspection and racking assembly line according to the present invention;
fig. 2 is a top view of the automatic loading, inspection and racking line according to the present invention;
fig. 3 is a three-dimensional structure view of the automatic feeding, detecting, material taking and transferring mechanism according to the present invention;
fig. 4 is a three-dimensional structural view of the automatic feeding, detecting, material taking and transferring mechanism according to the present invention at another viewing angle;
fig. 5 is a top view of the automatic feeding, detecting, material taking and transferring mechanism according to the present invention;
FIG. 6 is a cross-sectional view taken along the line C-C of FIG. 5;
FIG. 7 is a cross-sectional view taken along line D-D of FIG. 5;
fig. 8 is a three-dimensional structural view of an automatic feeding and sorting mechanism in inspection according to an embodiment of the present invention;
fig. 9 is a front view of an automatic feeding and sorting mechanism according to an embodiment of the present invention;
fig. 10 is a top view of an automatic feeding and sorting mechanism in inspection according to an embodiment of the present invention.
Detailed Description
The foregoing and other objects, features, aspects and advantages of the present invention will become more apparent to those skilled in the art from the following detailed description, which, taken in conjunction with the annexed drawings, discloses a more detailed description of the present invention, which will enable those skilled in the art to make and use the present invention. In the drawings, the shape and size may be exaggerated for clarity, and the same reference numerals will be used throughout the drawings to designate the same or similar components. In the following description, terms such as center, thickness, height, length, front, back, rear, left, right, top, bottom, upper, lower, and the like are used based on the orientation or positional relationship shown in the drawings. In particular, "height" corresponds to the dimension from top to bottom, "width" corresponds to the dimension from left to right, and "depth" corresponds to the dimension from front to back. These relative terms are for convenience of description and are not generally intended to require a particular orientation. Terms concerning attachments, coupling and the like (e.g., "connected" and "attached") refer to a relationship wherein structures are secured or attached, either directly or indirectly, to one another through intervening structures, as well as both movable or rigid attachments or relationships, unless expressly described otherwise.
Referring to fig. 1 and 2, the automatic feeding, detecting and sub-packaging assembly line includes:
a frame 1; and locate feed mechanism 4, detection mechanism 2, and sorting mechanism 5 on frame 1, wherein, detection mechanism 2 includes that the product that extends along the rectilinear direction places line 21 and locates the detection component of product side of placing line 21, and feed mechanism 4 and sorting mechanism 5 locate the upstream and downstream of product placing line 21 respectively, are equipped with between feed mechanism 4 and the product placing line 21 and get material transfer mechanism 7, get material transfer mechanism 7 and selectively dock with feed mechanism 4 or product placing line 21.
Further, a feeding station 211, a detecting station and a discharging station 216 are sequentially arranged on the product placing line 21 along the moving direction of the product, and the material taking and transferring mechanism 7 and the sorting mechanism 5 are respectively located at the feeding station 211 and the discharging station 216.
Further, the detection stations include a first detection station 212, a second detection station 213, a third detection station 214 and a fourth detection station 215 which are sequentially arranged along the movement direction of the product, and the detection assembly includes a first detection assembly 22, a second detection assembly 23, a third detection assembly 24 and a fourth detection assembly 25 which are respectively arranged opposite to the first detection station 212, the second detection station 213, the third detection station 214 and the fourth detection station 215. In a preferred embodiment, the first detection station 212, the second detection station 213, the third detection station 214 and the fourth detection station 215 are all provided with a suction jig 6 for sucking and positioning the material.
Referring to fig. 3 to 7, the material taking and transferring mechanism 7 includes:
a translation actuator;
a translation guide 72 fixedly provided;
a suction carrier 74, which is connected with the translation driver in a transmission way and is connected on the translation guide rail 72 in a sliding way;
a stopper 75 having one end fixed to the suction carrier 74; and
a limiting member 73 fixedly arranged at the side of the translation guide rail 72,
the limiting member 73 has a limiting groove 731, the other end of the braking member 75 is inserted into the limiting groove 731, the braking member 75 can slide along the translation guide 72 with the suction carrier 74 under the driving of the translation driver, and the sliding distance between the braking member 75 and the suction carrier 74 is limited by the size of the limiting groove 731.
Further, the extension direction of the translation guide 72 coincides with the extension direction of the product placing line 21.
Further, the extending direction of the limiting groove 731 is consistent with the extending direction of the translation guide rail 72, and the extending direction of the braking member 75 is perpendicular to the extending direction of the limiting groove 731.
Further, the stopper 75 is inserted into the limiting groove 731 from the front or rear side of the limiting groove 731.
Further, a left buffer post 733 and a right buffer post 732 are respectively fixed to the left side wall and the right side wall of the limiting groove 731.
Further, a suction nozzle structure 76 is disposed on the suction carrier 74, the suction nozzle structure 76 includes a bottom suction nozzle 762 and a side suction nozzle 761, wherein the bottom suction nozzle 762 and the side suction nozzle 761 are respectively communicated with a bottom vacuum pipeline and a side vacuum pipeline, and the suction nozzle structure 76 is driven by the translation driver to slide back and forth along the translation guide rail 72 along with the suction carrier 74 so as to selectively interface with the feeding mechanism 4 or the product placement line 21.
Further, the bottom vacuum pipeline includes a first bottom pipeline 764 and a second bottom pipeline 765 communicated with the bottom suction nozzle 762, wherein the first bottom pipeline 764 and the second bottom pipeline 765 both extend outwards from the inside of the suction carrier 74 and are finally communicated with the outside.
Further, the first bottom line 764 intersects and communicates with the second bottom line 765.
Referring to fig. 2 to 5, at least two bottom suction nozzles 762 are provided, a confluence pipeline 763 communicated with each other is formed between every two bottom suction nozzles 762, and the confluence pipeline 763 is communicated with the first bottom pipeline 764 and/or the second bottom pipeline 765.
Further, the side vacuum circuit includes a first side circuit 766 and a second side circuit 767 which are communicated with the side suction nozzle 761, wherein the first side circuit 766 and the second side circuit 767 both extend outwards from the interior of the suction carrier 74 and are finally communicated with the outside.
In a preferred embodiment, the air intake direction of the bottom suction nozzle 762 is perpendicular to the air intake direction of the side suction nozzles 761, so that the suction nozzle structure 76 can provide suction to the material from two staggered directions at the bottom of the material, thereby improving the suction force to the bottom of the material.
Referring to fig. 8 to 10, the sorting mechanism 5 includes:
a sorting guide tray 51 having at least two guide through holes 511 formed thereon and arranged along a circumferential direction thereof;
a sorting switching unit 52 provided above the sorting guide tray 51; and
a blanking collecting unit 53 provided below the sorting guide tray 51,
wherein the guide through hole 511 penetrates from the upper surface of the sorting guide tray 51 to the lower surface or the outer side of the sorting guide tray 51.
Referring to fig. 8, the sorting switching unit 52 includes:
a guide tube 521; and
a sorting driver 524, which is in driving connection with the guide tube 521,
the guide tube 521 is driven by the sorting driver 524 to rotate around the top of the guide tube 521 in a reciprocating manner on a horizontal plane, so that the bottom of the guide tube 521 is communicated with the top of one of the guide through holes 511. Further, a sorting controller is further disposed in the sorting switching assembly 52, and the sorting controller is configured to receive a detection signal transmitted by the detection pipeline, compare the detection signal with a preset sorting section in the sorting controller to generate a sorting signal, and control the sorting driver 524 according to the sorting signal, so that the sorting driver 524 drives a preset angle to communicate different kinds of products with a preset type of guide pipe 521, thereby implementing a sorting process of the products.
Further, the guide tube 521 extends obliquely downward, and the upper end and the lower end of the guide tube 521 are respectively connected with an upper guide opening 523 extending vertically upward and a lower guide opening 522 extending vertically downward. In a preferred embodiment, the upper guide opening 523 is in a funnel shape with a wide top and a narrow bottom, so as to facilitate the collection of the product.
Referring to fig. 10, the projection of the axis of the upper guide opening 523 on the sorting guide disk 51 is located at the center of the sector surrounded by the guide through holes 511, and the sorting driver 524 drives the guide pipe 521 to make reciprocating rotational movement on the horizontal plane with the axis of the upper guide opening 523 as a rotating shaft, so that the lower guide opening 522 communicates with the top of one of the guide through holes 511. By adopting the structure, the rotating radius of the guide pipe 521 is reduced, the occupied area is greatly reduced, the rotating efficiency is improved, and the separation efficiency is improved.
Referring to fig. 8, the blanking collecting assembly 53 includes:
at least two blanking pipes 531, the tops of which communicate with the bottom of the guide through-hole 511; and
at least two material collecting boxes 532 received at the bottom of the blanking pipe 531,
wherein, the number of the blanking pipes 531 and the material collecting boxes 532 is the same as that of the guiding through holes 511.
Further, the drop tube 531 extends obliquely or meanderly downward such that the bottom thereof is aligned in a substantially straight direction on a horizontal plane.
Furthermore, a fixing support plate 54 for fixing the blanking pipe 531 is fixedly arranged above the aggregate box 532, and the bottom of the blanking pipe 531 passes through the fixing support plate 54 and then leads to the interior of the aggregate box 532. The fixing stay 54 contributes to the improvement of the mounting stability of the down pipe 531.
Further, at least 6 guide through holes 511 are provided. In a preferred embodiment, there are 10 guide through holes 511.
Referring to fig. 2, in another embodiment, the sorting mechanism 5 includes:
a sorting controller;
a sorting driver 52, the remaining sorting controllers being electrically connected;
a sorting guide 51 extending in a straight direction; and
at least two collecting boxes 53 which are connected with the sorting guide rail 51 in a sliding way, the collecting boxes 53 are connected with the sorting driver 52 in a transmission way,
wherein the collecting box 53 is reciprocally slid along the sorting guide 51 by the driving of the sorting driver. The sorting controller is used for receiving a detection signal transmitted by the detection assembly line, comparing the detection signal with a preset sorting section in the sorting controller to generate a sorting signal, and controlling the sorting driver 524 according to the sorting signal so that the sorting driver 524 drives a preset angle to enable different types of products to be communicated with preset types of guide pipes 521, thereby realizing the sorting process of the products.
The number of apparatuses and the scale of the process described here are intended to simplify the description of the present invention. Applications, modifications and variations of the present invention will be apparent to those skilled in the art.
While the embodiments of the invention have been disclosed above, it is not limited to the applications listed in the description and the embodiments, which are fully applicable in all kinds of fields of application suitable for this invention, and further modifications may be readily made by those skilled in the art, and the invention is therefore not limited to the specific details and illustrations shown and described herein, without departing from the general concept defined by the claims and their equivalents.
Claims (10)
1. The utility model provides an automatic material loading, detection and partial shipment assembly line which characterized in that includes: feed mechanism (4), detection mechanism (2), and sorting mechanism (5), wherein, detection mechanism (2) are including placing line (21) and locating the detection components of product placement line (21) side along the product that the straight line direction extends, the upper and lower trip of product placement line (21) is located respectively in feed mechanism (4) and sorting mechanism (5), be equipped with between feed mechanism (4) and product placement line (21) and get material transfer mechanism (7), it docks mutually with feed mechanism (4) or product placement line (21) to get material transfer mechanism (7) selectivity.
2. The automatic loading, detecting and sub-packaging assembly line of claim 1, wherein the product placing line (21) is provided with a loading station (211), a detecting station and a discharging station (216) in sequence along the moving direction of the product, and the material taking and transferring mechanism (7) and the sorting mechanism (5) are respectively positioned at the loading station (211) and the discharging station (216).
3. The automatic loading, detecting and sub-packaging assembly line of claim 2, wherein the detecting stations comprise a first detecting station (212), a second detecting station (213), a third detecting station (214) and a fourth detecting station (215) which are sequentially arranged along the moving direction of the product, and the detecting assembly comprises a first detecting assembly (22), a second detecting assembly (23), a third detecting assembly (24) and a fourth detecting assembly (25) which are respectively arranged opposite to the first detecting station (212), the second detecting station (213), the third detecting station (214) and the fourth detecting station (215).
4. The automated loading, testing and racking line of claim 1, wherein the take-off transfer mechanism (7) comprises:
a translation actuator;
a translation guide rail (72) fixedly arranged;
the suction carrier (74) is in transmission connection with the translation driver and is connected onto the translation guide rail (72) in a sliding way;
a braking member (75) with one end fixedly connected to the sucking carrier (74); and
a limiting piece (73) which is fixedly arranged at the side of the translation guide rail (72),
the limiting piece (73) is provided with a limiting groove (731), the other end of the braking piece (75) is inserted into the limiting groove (731), the braking piece (75) can slide along the translation guide rail (72) in a reciprocating mode under the driving of the translation driver along with the suction carrier (74), and the sliding distance between the braking piece (75) and the suction carrier (74) is limited by the size of the limiting groove (731).
5. The automatic loading, testing and dispensing line according to claim 4, characterized in that the extension direction of the translation guide (72) coincides with the extension direction of the product placement line (21).
6. The automatic loading, inspecting and dispensing line according to claim 5, characterized in that the extension direction of the limit groove (731) coincides with the extension direction of the translation guide (72), and the extension direction of the braking member (75) is perpendicular to the extension direction of the limit groove (731).
7. The automatic loading, inspecting and dispensing line according to claim 4, wherein the suction carrier (74) is provided with a suction nozzle structure (76), the suction nozzle structure (76) comprises a bottom suction nozzle (762) and a side suction nozzle (761), wherein the bottom suction nozzle (762) and the side suction nozzle (761) are respectively connected to a bottom vacuum pipeline and a side vacuum pipeline, and the suction nozzle structure (76) slides reciprocally along the translation guide rail (72) under the driving of the translation driver along with the suction carrier (74) so as to selectively connect with the loading mechanism (4) or the product placement line (21).
8. The automated feeding, inspecting and dispensing line of claim 7, wherein the bottom vacuum line comprises a first bottom line (764) and a second bottom line (765) in communication with the bottom suction nozzle (762), wherein the first bottom line (764) and the second bottom line (765) both extend outward from the interior of the suction carrier (74) and eventually communicate with the outside.
9. The automated loading, testing and dispensing line of claim 8, wherein the first bottom line (764) intersects and communicates with the second bottom line (765).
10. The automated loading, testing and dispensing line of claim 7, wherein the side vacuum lines comprise a first side line (766) and a second side line (767) in communication with the side suction nozzle (761), wherein the first side line (766) and the second side line (767) both extend outwardly from the interior of the suction carrier (74) and ultimately communicate with the exterior.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201920717974.XU CN210126911U (en) | 2019-05-20 | 2019-05-20 | Automatic feeding, detecting and subpackaging assembly line |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201920717974.XU CN210126911U (en) | 2019-05-20 | 2019-05-20 | Automatic feeding, detecting and subpackaging assembly line |
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| Publication Number | Publication Date |
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| CN210126911U true CN210126911U (en) | 2020-03-06 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201920717974.XU Active CN210126911U (en) | 2019-05-20 | 2019-05-20 | Automatic feeding, detecting and subpackaging assembly line |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110092193A (en) * | 2019-05-20 | 2019-08-06 | 苏州富强科技有限公司 | A kind of automatic charging, detection and split charging production line |
| CN114850856A (en) * | 2021-02-03 | 2022-08-05 | 中联重科股份有限公司 | Assembly line and assembly method for excavator working device |
-
2019
- 2019-05-20 CN CN201920717974.XU patent/CN210126911U/en active Active
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110092193A (en) * | 2019-05-20 | 2019-08-06 | 苏州富强科技有限公司 | A kind of automatic charging, detection and split charging production line |
| CN114850856A (en) * | 2021-02-03 | 2022-08-05 | 中联重科股份有限公司 | Assembly line and assembly method for excavator working device |
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