CN211134658U - Synchronous transfer type detection and subpackage assembly line - Google Patents

Abstract

The utility model discloses a synchronous transfer formula detects and partial shipment assembly line, including feed mechanism, detection mechanism, synchronous transfer device and sorting mechanism, wherein, detection mechanism includes that the product that extends along the rectilinear direction places the line and locates the determine module of product placement line side, synchronous transfer device locate the product place the line the side and with determine module is relative, feed mechanism and sorting mechanism locate the upstream and downstream that the product placed the line respectively, are equipped with between feed mechanism and the product placement line and get material transfer mechanism, get material transfer mechanism and selectively place the line butt joint with feed mechanism or product. According to the utility model discloses, it has improved material loading efficiency and success rate, will detect and the partial shipment is integrated into an organic whole, has improved integrated level and automation level and has detected and partial shipment efficiency, has avoided spare part or product to appear damaging in frequent transport, in addition, has improved the stationarity that the material shifted between different stations, prevents that the material from appearing damaging or influencing the detection precision in the transfer process.

Description

Synchronous transfer type detection and subpackage assembly line

Technical Field

The utility model relates to a nonstandard automation, in particular to synchronous transfer formula detects and partial shipment assembly line.

Background

On nonstandard automated production line, after the product is ready to be assembled or is assembled, need detect spare part before the assembly or the product after the assembly is accomplished, then sort out the collection according to detecting back different classification/performance/model/size/… … to the product, this just needs to use the integrative automatic assembly line of collection material loading, detection and partial shipment, has following several problems in the current automatic assembly line: firstly, the butt joint of the material and the assembly line is not smooth in the feeding process, and particularly, when the size of the material is small or the feeding interval is short, the phenomena of material falling, dislocation, omission or shell blocking and the like are easy to occur, so that the smooth proceeding of subsequent detection is not facilitated; secondly, detection and sub-packaging are generally completed through two flow lines in the industry, so that the production line is low in integration level, the butt joint efficiency is low, and the production efficiency is low; thirdly, most of the existing material transferring modes adopt a production line mode, so that more vibration is generated on the materials in the transmission process, and for some precise instruments or materials with small volume and weight, the damage of internal parts or the detection error can be generated due to slight vibration; in addition, parts or products are easily damaged during multiple handling, further increasing production costs.

In view of the above, it is desirable to develop a synchronous transfer type detection and distribution pipeline to solve the above problems.

SUMMERY OF THE UTILITY MODEL

The weak point that exists among the prior art, the utility model aims at providing a synchronous transfer formula detects and partial shipment assembly line, it has improved material loading efficiency and success rate, it is integrative to integrate with the partial shipment to detect, integrated level and automation level and detection and partial shipment efficiency have been improved, it damages to have avoided spare part or product to appear in frequent transport, unnecessary loss in the production process has been reduced, equipment cost and area have still been reduced simultaneously, enterprise's profit has been improved, furthermore, the stationarity that the material shifted between different stations has been improved, prevent that the material from appearing damaging or influencing the detection precision in the transfer process.

In order to realize the basis the utility model discloses an above-mentioned purpose and other advantages provide a synchronous transfer formula detects and partial shipment assembly line, including feed mechanism, detection mechanism, synchronous transfer device and sorting mechanism, wherein, detection mechanism includes that the product that extends along the rectilinear direction places the line and locates the detection component of product placement line side, synchronous transfer device locate the product placement line the side and with detection component is relative, feed mechanism and sorting mechanism locate the upstream and downstream of product placement line respectively, are equipped with between feed mechanism and the product placement line and get material transfer mechanism, get material transfer mechanism and connect with feed mechanism or product placement line mutually selectively.

Preferably, the synchronous transfer device includes:

a translation assembly;

a transfer carriage slidably connected to the translation assembly;

a guide assembly, which comprises a guide plate fixedly connected with the transfer bracket, a traction head embedded in the guide plate, a transmission driving assembly in transmission connection with the traction head, and

a synchronous suction component which is in transmission connection with one end of the traction head,

the traction head can do reciprocating swing motion in a vertical plane under the driving of the transmission driving part.

Preferably, a guide groove is formed in the guide plate, the other end of the traction head is clamped in the guide groove, and the traction head reciprocates in the guide groove under the driving of the transmission driving part, so that the synchronous suction assembly reciprocates under the traction of the traction head.

Preferably, the guide plate is located in a vertical plane, a horizontal limiting guide rail extending in the horizontal direction is fixedly arranged beside the guide groove, the horizontal limiting guide rail is connected with a vertical limiting guide rail extending in the vertical direction in a sliding manner, and the synchronous suction assembly is connected with the traction head in a rotating manner and is connected with the vertical limiting guide rail in a sliding manner, so that the synchronous suction assembly can always keep a horizontal posture while swinging in the vertical plane along with the traction head in a reciprocating manner.

Preferably, the synchronized suction assembly includes:

one end of the cantilever is in sliding fit with the vertical limiting guide rail;

the mounting seat is fixedly connected to the other end of the cantilever,

wherein, be equipped with two at least intervals and the equidistance suction nozzle of arranging on the mount pad.

Preferably, the sorting mechanism includes:

the sorting guide disc is provided with at least two guide through holes arranged along the circumferential direction of the sorting guide disc;

the sorting switching component is arranged above the sorting guide disc; and

a blanking collecting component which is arranged below the sorting guide disc,

wherein the guide through-hole penetrates from the upper surface of the sorting guide tray to the lower surface or the outer side of the sorting guide tray.

Preferably, the guide tube extends obliquely downwards, and the upper end and the lower end of the guide tube are respectively connected with an upper guide port extending vertically upwards and a lower guide port extending vertically downwards.

Preferably, the projection of the axis of the upper guide opening on the sorting guide disc is located at the circle center of a sector formed by the surrounding of the guide through holes, and the sorting driver drives the guide pipe to do reciprocating rotation motion on the horizontal plane by taking the axis of the upper guide opening as a rotating shaft, so that the lower guide opening is communicated with the top of one of the guide through holes.

Preferably, a feeding station, a detection station and a discharging station are sequentially arranged on the product placing line along the movement direction of the product, and the feeding mechanism and the sorting mechanism are respectively butted at the feeding station and the discharging station.

Preferably, the detection station includes a first detection station, a second detection station, a third detection station and a fourth detection station which are sequentially arranged along the movement direction of the product, and the detection assembly includes a first detection assembly, a second detection assembly, a third detection assembly and a fourth detection assembly which are respectively arranged opposite to the first detection station, the second detection station, the third detection station and the fourth detection station.

Preferably, the reclaiming and transfer mechanism includes:

a translation actuator;

the translation guide rail is fixedly arranged;

the sucking carrier is in transmission connection with the translation driver and is connected onto the translation guide rail in a sliding manner;

one end of the braking part is fixedly connected to the absorbing carrier; and

a limiting piece which is fixedly arranged at the side of the translation guide rail,

the limiting part is provided with a limiting groove, the other end of the braking part is inserted into the limiting groove, the braking part can slide along the translation guide rail in a reciprocating mode under the driving of the translation driver along with the suction carrier, and the sliding distance between the braking part and the suction carrier is limited by the size of the limiting groove.

Preferably, the suction carrier is provided with a suction nozzle structure, the suction nozzle structure comprises a bottom suction nozzle and a side suction nozzle, the bottom suction nozzle and the side suction nozzle are respectively communicated with a bottom vacuum pipeline and a side vacuum pipeline, and the suction nozzle structure slides along the translation guide rail in a reciprocating manner under the driving of the translation driver along with the suction carrier so as to be selectively butted with the feeding mechanism or the product placing line.

Preferably, the bottom vacuum pipeline comprises a first bottom pipeline and a second bottom pipeline which are communicated with the bottom suction nozzle, wherein the first bottom pipeline and the second bottom pipeline both extend outwards from the inside of the suction carrier and are finally communicated with the outside.

Preferably, the product is placed on-line and is equipped with the absorption tool, has seted up bottom aspirating hole and side aspirating hole on changing the absorption tool, and its characterized in that, bottom aspirating hole and side aspirating hole communicate respectively has bottom air exhaust pipeline and side air exhaust pipeline, and bottom air exhaust pipeline is linked together with the side air exhaust pipeline, and wherein, bottom air exhaust pipeline includes two piece at least bottom gas circuits, and the side air exhaust pipeline includes two piece at least side gas circuits, and two liang of bottom gas circuits communicate each other, and two liang of side gas circuits communicate each other.

Preferably, the bottom suction hole includes:

at least two first air suction holes arranged in a certain direction; and

at least two second suction holes arranged in a row in another direction,

the arrangement direction of the first air exhaust holes is vertical to the arrangement direction of the second air exhaust holes.

Preferably, the air inlet nozzle of the side air exhaust hole protrudes out of the reference surface of the side air exhaust hole and is suspended right above the bottom air exhaust hole.

Compared with the prior art, the utility model, its beneficial effect is: it has improved material loading efficiency and success rate, will detect and the partial shipment is integrated into an organic whole, has improved integrated level and automation level and has detected and partial shipment efficiency, has avoided spare part or product to appear damaging in frequent transport, has reduced unnecessary loss in the production process, has still reduced equipment cost and area simultaneously, has improved the profit of enterprise, in addition, has improved the stationarity that the material shifted between different stations, prevents that the material from appearing damaging or influencing the detection precision in the transfer process.

Drawings

Fig. 1 is a three-dimensional structural view of a synchronous transfer type inspection and racking line according to the present invention;

FIG. 2 is a top view of a synchronous transfer type inspection and racking line according to the present invention;

fig. 3 is a top view of the synchronous transfer type detecting and dispensing assembly line according to the present invention, with the frame and the synchronous transfer device hidden therein;

fig. 4 is a three-dimensional structural view of a synchronous transfer device in a synchronous transfer type inspection and racking line according to the present invention;

figure 5 is an exploded view of a synchronous transfer device in a synchronous transfer detection and racking line according to the present invention;

fig. 6 is a three-dimensional structure view of the synchronous transfer device in the synchronous transfer type detecting and sub-packaging assembly line with the translation assembly hidden according to the present invention;

fig. 7 is an exploded left side view of the simultaneous transfer device hiding the translation assembly in the simultaneous transfer type detecting and dispensing line according to the present invention;

fig. 8 is an exploded view of the synchronous transfer device of the synchronous transfer type inspection and racking line according to the present invention with the translation assembly hidden;

fig. 9 is a front view of the synchronous transfer device of the synchronous transfer type detecting and dispensing assembly line according to the present invention after hiding the translation assembly and the synchronous suction assembly;

fig. 10 is a three-dimensional structural view of the synchronous transfer device in the synchronous transfer type detecting and dispensing assembly line according to the present invention after hiding the transmission driver, the translation assembly and the synchronous suction assembly;

fig. 11 is a left side view of the synchronous transfer device of the synchronous transfer type detecting and dispensing assembly line according to the present invention, after hiding the transmission driver, the translation assembly and the synchronous suction assembly;

fig. 12 is a front view of the synchronous transfer device of the synchronous transfer type detecting and dispensing line according to the present invention after hiding the transmission driver, the translation assembly and the synchronous suction assembly;

fig. 13 is a front view of the synchronous transfer device of the synchronous transfer type detecting and dispensing assembly line according to the present invention after hiding the transmission driver, the translation assembly, the synchronous suction assembly and the transmission plate;

fig. 14 is a front view of a driving plate in the synchronous transfer type detecting and dispensing assembly line according to the present invention;

FIG. 15 is a top view of the movement process of the suction nozzle in the synchronous transfer type inspecting and dispensing line according to the present invention;

fig. 16 is a three-dimensional structural view of the material taking and transferring mechanism in the synchronous transfer type detecting and sub-packaging assembly line according to the present invention;

fig. 17 is a three-dimensional view of the material taking and transferring mechanism in the synchronous transfer type detecting and sub-packaging assembly line at another viewing angle according to the present invention;

fig. 18 is a top view of the material pick-up and transfer mechanism of the synchronous transfer type inspection and dispensing line according to the present invention;

FIG. 19 is a cross-sectional view taken along the line C-C in FIG. 18;

FIG. 20 is a cross-sectional view taken along line D-D of FIG. 18;

fig. 21 is a three-dimensional view of an embodiment of a sorting mechanism in a synchronous transfer type inspection and racking line according to the present invention;

FIG. 22 is an elevation view of an embodiment of a sorting mechanism in a synchronous transfer detection and racking line according to the present invention;

FIG. 23 is a top view of an embodiment of a sorting mechanism in a synchronous transfer detection and racking line, according to the present invention;

fig. 24 is a three-dimensional structure view of the precise suction jig in the synchronous transfer type detecting and dispensing assembly line according to the present invention;

fig. 25 is a top view of the precision suction jig in the synchronous transfer type detecting and dispensing assembly line according to the present invention;

FIG. 26 is a cross-sectional view taken along line A-A of FIG. 25;

fig. 27 is a sectional view taken along the direction B-B in fig. 25.

Detailed Description

The foregoing and other objects, features, aspects and advantages of the present invention will become more apparent to those skilled in the art from the following detailed description, which, taken in conjunction with the annexed drawings, discloses a more detailed description of the present invention, which will enable those skilled in the art to make and use the present invention. In the drawings, the shape and size may be exaggerated for clarity, and the same reference numerals will be used throughout the drawings to designate the same or similar components. In the following description, terms such as center, thickness, height, length, front, back, rear, left, right, top, bottom, upper, lower, and the like are used based on the orientation or positional relationship shown in the drawings. In particular, "height" corresponds to the dimension from top to bottom, "width" corresponds to the dimension from left to right, and "depth" corresponds to the dimension from front to back. These relative terms are for convenience of description and are not generally intended to require a particular orientation. Terms concerning attachments, coupling and the like (e.g., "connected" and "attached") refer to a relationship wherein structures are secured or attached, either directly or indirectly, to one another through intervening structures, as well as both movable or rigid attachments or relationships, unless expressly described otherwise.

Referring to fig. 1 to 3, the synchronous transfer type detecting and dispensing assembly line includes a feeding mechanism 4, a detecting mechanism 2, a synchronous transfer device 3 and a sorting mechanism 5, wherein the detecting mechanism 2 includes a product placing line 21 extending along a straight line direction and a detecting component disposed beside the product placing line 21, the synchronous transfer device 3 is disposed beside the product placing line 21 and opposite to the detecting component, the feeding mechanism 4 and the sorting mechanism 5 are respectively disposed at the upstream and downstream of the product placing line 21, a material taking and transferring mechanism 7 is disposed between the feeding mechanism 4 and the product placing line 21, and the material taking and transferring mechanism 7 is selectively abutted to the feeding mechanism 4 or the product placing line 21.

Referring to fig. 4 and 5, the synchronous transfer device 3 includes:

a translation assembly 31;

a transfer carriage 32, slidingly connected to said translation assembly 31;

a guiding assembly, which comprises a guiding plate 34 fixedly connected with the transfer bracket 32, a drawing head 343 embedded in the guiding plate 34, and a transmission driving assembly in transmission connection with the drawing head 343, and

a synchronous suction component 33 which is connected with one end of the traction head 343 in a transmission way,

wherein the traction head 343 can make reciprocating swing motion in a vertical plane under the driving of the transmission driving part.

Referring to fig. 8 to 10, a guide groove 344 is formed in the guide plate 34, the other end of the drawing head 343 is clamped in the guide groove 344, and the drawing head 343 reciprocates in the guide groove 344 under the driving of the transmission driving part, so that the synchronous suction assembly 33 reciprocates under the traction of the drawing head 343.

Referring to fig. 6, the guide plate 34 is located in a vertical plane, a horizontal limit rail 3211 extending in a horizontal direction is fixedly disposed beside the guide groove 344, a vertical limit rail 3231 extending in the vertical direction is slidably coupled to the horizontal limit rail 3211, and the synchronous suction assembly 33 is rotatably connected to the drawing head 343 and slidably coupled to the vertical limit rail 3231, so that the synchronous suction assembly 33 can always maintain a horizontal posture while swinging back and forth in the vertical plane along with the drawing head 343, and finally, a plurality of materials sucked by the synchronous suction assembly 33 can always maintain a horizontal posture in a transfer process, thereby ensuring assembly accuracy and improving assembly fault tolerance. Horizontal limiting guide rail 3211 ensures that synchronous suction assembly 33 moves in the vertical plane all the time, and vertical limiting guide rail 3231 ensures that synchronous suction assembly 33 can lift unimpeded while swinging in the vertical plane, and finally realizes that synchronous suction assembly 33 undergoes the actions of first rising, second translation and last falling to place materials after sucking materials from a certain position. In a preferred embodiment, a supporting vertical plate 321 is disposed at the rear side of the guide plate 34, and both the horizontal limiting rail 3211 and the guide plate 34 are fixed to the front side of the supporting vertical plate 321.

In a preferred embodiment, two horizontal limit rails 3211 are provided in parallel and at intervals.

In a preferred embodiment, two vertical curb rails 3231 are provided in parallel and spaced apart.

Further, a vertical limiting plate 323 is slidably coupled to the horizontal limiting guide rail 3211, and the vertical limiting guide rail 3231 is fixedly disposed on the vertical limiting plate 323.

Further, the pulling head 343 protrudes from the side of the guiding plate 34 and is rotatably connected to the synchronous suction assembly 33 after passing through the vertical limiting plate 323. In a preferred embodiment, the vertical limiting plate 323 is provided with a limiting through groove 3232, and the pulling head 343 protrudes from the side surface of the guiding plate 34 and is rotatably connected with the synchronous suction assembly 33 after passing through the limiting through groove 3232, and the limiting through groove 3232 extends in a vertical direction in fig. 3.

Referring to fig. 4 and 5, the translation assembly 31 includes:

a left translation guide rail 311 and a right translation guide rail 312 extending along a straight line; and

a translation drive 313, which is in driving connection with the transfer carriage 32,

the left translation guide rail 311 and the right translation guide rail 312 are arranged in parallel, the extending direction of the left translation guide rail 311 or the right translation guide rail 312 is perpendicular to the plane of the guide plate 34, and the transfer bracket 32 can be driven by the translation driver 313 to perform reciprocating translation motion along the left translation guide rail 311 and the right translation guide rail 312.

Further, the transfer stent 32 includes:

a bottom plate 325 slidably connected to the left translation guide rail 311 and the right translation guide rail 312; and

a supporting vertical plate 321 vertically fixed on the bottom plate 325,

a reinforcing plate 322 is fixedly connected between the supporting vertical plate 321 and the bottom plate 325.

Referring to fig. 8 and 9, the synchronous suction assembly 33 includes:

a cantilever arm 332, one end of the cantilever arm 332 slidably mating with the vertical curb rail 3231;

a mounting seat 333, the mounting seat 333 being fixedly connected to the other end of the cantilever 332,

wherein, the mounting seat 333 is provided with at least two suction nozzles 331 which are arranged at intervals and at equal intervals.

Further, the suction nozzles 331 are arranged in a line in a horizontal direction.

Referring to fig. 10 to 14, the pulling head 343 is in rolling contact with the side wall of the guide groove 344, so that the moving path of the pulling head 343 can be limited in the guide groove 344 on the one hand, and the contact area of the pulling head 343 and the guide groove 344 is reduced on the other hand, so that the pulling head 343 moves more smoothly in the guide groove 344.

Further, the transmission drive part includes:

the transmission driver 341; and

a transmission plate 342 with one end in transmission connection with the transmission driver 341,

the other end of the transmission plate 342 is sleeved on the traction head 343. The driving driver 341 can drive the driving plate 342 to rotate back and forth around one end of the driving plate 342, so as to drive the drawing head 343 to reciprocate in the guiding groove 344.

Further, a transmission groove 3421 is formed in the transmission plate 342, and the traction head 343 is clamped in the transmission groove 3421.

Referring to fig. 9 and 10, a rotation center O is formed at one end of the transmission plate 342, which is in transmission connection with the transmission driver 341, and the transmission plate 342 is driven by the transmission driver 341 to rotate around the rotation center O in a reciprocating manner.

Further, the pulling head 343 is of a cylindrical structure, the pulling head 343 is in rolling contact with the side wall of the transmission groove 3421, the dimension of the transmission groove 3421 in the radial direction of the transmission plate 342 is larger than the diameter dimension of the pulling head 343, and the dimension of the transmission groove 3421 in the circumferential direction of the transmission plate 342 is equal to or slightly larger than the diameter dimension of the pulling head 343, so that the pulling head 343 can reciprocate smoothly and smoothly under the dual definition of the guide groove 344 and the transmission groove 3421 under the transmission of the transmission plate 342.

Referring to fig. 5, 8 to 10, the guide groove 344 has a U-shaped structure, and the guide groove 344 includes:

a first vertical section 3441 and a second vertical section 3443 arranged oppositely and in parallel at intervals; and

a horizontal section 3442 disposed between the first vertical section 3441 and the second vertical section 3443,

the horizontal segment 3442 is respectively communicated with the first vertical segment 3441 and the second vertical segment 3443, the first vertical segment 3441 and the second vertical segment 3443 extend in the vertical direction, and the horizontal segment 3442 extends in the horizontal direction.

Further, the first vertical segment 3441 and the second vertical segment 3443 are symmetrically disposed about the longitudinal centerline P of the horizontal segment 3442, and the power output end 3411 of the transmission driver 341 is disposed beside the horizontal segment 3442 and on the longitudinal centerline P.

Further, it is characterized in that the power output end 3411 of the transmission driver 341 is located at the concave side of the guide groove 344, so that the traction head 343 is farthest from the rotation center when moving to the corner between the first vertical section 3441 and the horizontal section 3442 or the corner between the second vertical section 3443 and the horizontal section 3442, and the traction head 343 is closest to the rotation center when moving to the right above the transmission driver 341. In the preferred embodiment, the guide groove 344 is open downwardly in its U-shape, and the transmission driver 341 is inserted through the guide plate 34 and positioned in the U-shaped opening of the guide groove 344.

Referring to fig. 12 to 14, assuming that a distance from the rotation center to a nearest sidewall of the horizontal segment is K, a distance from the rotation center to a corner between the first vertical segment 3441 and the horizontal segment 3442 or a distance from the second vertical segment 3443 to the horizontal segment 3442 is S, a distance from an inner end of the transmission groove 3421 to the rotation center O is L, and a distance from an outer end of the transmission groove 3421 to the rotation center is H, then, K is L ≤ and S ≤ H.

Referring again to fig. 8, the interval between two suction nozzles 331 is equal to the interval between the first vertical section 3441 and the second vertical section 3443.

Referring to fig. 5 to 7, the left and right sides of the synchronous suction assembly 33 are symmetrically provided with a limiting member 334, the lateral side of the guide groove 344 is symmetrically provided with a blocking member 335, and the blocking member 335 protrudes out of the surface of the guide plate 34, so that when the drawing head 343 moves to the end of the guide groove 344, the limiting member 334 is limited by the blocking member 335.

The working process is as follows:

here, the structure and the position of the guide groove 344 in fig. 9 are used to explain the specific operation process.

As shown in fig. 9, the guiding groove 344 is in a U-shaped opening downward state, the transmission driver 341 passes through the guiding plate 34 and then is located in the U-shaped opening of the guiding groove 344, and the drawing head 343 performs reciprocating rolling motion between the first end point a and the second end point D of the guiding groove 344 along the direction of the arrow R;

a corner between the first vertical section 3441 and the horizontal section 3442 and a corner between the second vertical section 3443 and the horizontal section 3442 are smoothly transited, so that a first inflection point E is formed at the corner between the first vertical section 3441 and the horizontal section 3442, a second inflection point F is formed at the corner between the second vertical section 3443 and the horizontal section 3442, when the pulling head 343 moves to the first inflection point E and the second inflection point F, the distance between the pulling head 343 and the rotation center O is farthest, and when the pulling head 343 moves to a position right above the rotation center O, the distance between the pulling head 343 and the rotation center O is shortest, and the farthest distance and the shortest distance finally define the length dimension of the transmission groove 3421;

referring to fig. 15, a placement belt 35 is disposed beside the mounting seat 333, the placement belt 35 has a first operation station 351, a second operation station 352, a third operation station 353 and a fourth operation station 354, the first operation station 351, the second operation station 352, the third operation station 353 and the fourth operation station 354 are equidistantly disposed on the placement belt 35, the distance between the first operation station 351, the second operation station 352, the third operation station 353 and the fourth operation station 354 is equal to the distance between every two suction nozzles 331, when the drawing head 343 performs a reciprocating rolling motion along the direction of the arrow R between the first end point a and the second end point D of the guiding slot 344, the mounting seat 333 performs a reciprocating swinging motion between the first end point a and the second end point D together with the suction nozzles 331 disposed on the mounting seat 333 under the drawing of the drawing head 343, and because the distance between every two suction nozzles 331 is equal to the distance between the first vertical section 3441 and the second vertical section 3443, when the three suction nozzles 331 respectively suck the first operation station 351, the second operation station 351, After the materials on the second operation station 352 and the third operation station 353 move to the second end point D along with the mounting seat 333, the materials on the first operation station 351, the second operation station 352 and the third operation station 353 are respectively translated to the second operation station 352, the third operation station 353 and the fourth operation station 354, so that the synchronous transfer of the multiple materials is completed.

Referring to fig. 2 and 3, a feeding station 211, a detecting station and a discharging station 216 are sequentially arranged on the product placing line 21 along the moving direction of the product, and the material taking and transferring mechanism 7 and the sorting mechanism 5 are respectively located at the feeding station 211 and the discharging station 216.

Further, the detection stations include a first detection station 212, a second detection station 213, a third detection station 214 and a fourth detection station 215 which are sequentially arranged along the movement direction of the product, and the detection assembly includes a first detection assembly 22, a second detection assembly 23, a third detection assembly 24 and a fourth detection assembly 25 which are respectively arranged opposite to the first detection station 212, the second detection station 213, the third detection station 214 and the fourth detection station 215. In a preferred embodiment, the first detection station 212, the second detection station 213, the third detection station 214 and the fourth detection station 215 are all provided with a suction jig 6 for sucking and positioning the material.

Referring to fig. 16 to 20, the material discharge transfer mechanism 7 includes:

a translation actuator;

a translation guide 72 fixedly provided;

a suction carrier 74, which is connected with the translation driver in a transmission way and is connected on the translation guide rail 72 in a sliding way;

a stopper 75 having one end fixed to the suction carrier 74; and

a limiting member 73 fixedly arranged at the side of the translation guide rail 72,

the limiting member 73 has a limiting groove 731, the other end of the braking member 75 is inserted into the limiting groove 731, the braking member 75 can slide along the translation guide 72 with the suction carrier 74 under the driving of the translation driver, and the sliding distance between the braking member 75 and the suction carrier 74 is limited by the size of the limiting groove 731.

Further, the extension direction of the translation guide 72 coincides with the extension direction of the product placing line 21.

Further, the extending direction of the limiting groove 731 is consistent with the extending direction of the translation guide rail 72, and the extending direction of the braking member 75 is perpendicular to the extending direction of the limiting groove 731.

Further, the stopper 75 is inserted into the limiting groove 731 from the front or rear side of the limiting groove 731.

Further, a left buffer post 733 and a right buffer post 732 are respectively fixed to the left side wall and the right side wall of the limiting groove 731.

Further, a suction nozzle structure 76 is disposed on the suction carrier 74, the suction nozzle structure 76 includes a bottom suction nozzle 762 and a side suction nozzle 761, wherein the bottom suction nozzle 762 and the side suction nozzle 761 are respectively communicated with a bottom vacuum pipeline and a side vacuum pipeline, and the suction nozzle structure 76 is driven by the translation driver to slide back and forth along the translation guide rail 72 along with the suction carrier 74 so as to selectively interface with the feeding mechanism 4 or the product placement line 21.

Further, the bottom vacuum pipeline includes a first bottom pipeline 764 and a second bottom pipeline 765 communicated with the bottom suction nozzle 762, wherein the first bottom pipeline 764 and the second bottom pipeline 765 both extend outwards from the inside of the suction carrier 74 and are finally communicated with the outside.

Further, the first bottom line 764 intersects and communicates with the second bottom line 765.

Referring to fig. 15 to 18, at least two bottom suction nozzles 762 are provided, a confluence line 763 communicated with each other is formed between every two bottom suction nozzles 762, and the confluence line 763 is communicated with the first bottom line 764 and/or the second bottom line 765.

Further, the side vacuum circuit includes a first side circuit 766 and a second side circuit 767 which are communicated with the side suction nozzle 761, wherein the first side circuit 766 and the second side circuit 767 both extend outwards from the interior of the suction carrier 74 and are finally communicated with the outside.

In a preferred embodiment, the air intake direction of the bottom suction nozzle 762 is perpendicular to the air intake direction of the side suction nozzles 761, so that the suction nozzle structure 76 can provide suction to the material from two staggered directions at the bottom of the material, thereby improving the suction force to the bottom of the material.

Referring to fig. 21 to 23, the sorting mechanism 5 includes:

a sorting guide tray 51 having at least two guide through holes 511 formed thereon and arranged along a circumferential direction thereof;

a sorting switching unit 52 provided above the sorting guide tray 51; and

a blanking collecting unit 53 provided below the sorting guide tray 51,

wherein the guide through hole 511 penetrates from the upper surface of the sorting guide tray 51 to the lower surface or the outer side of the sorting guide tray 51.

Referring to fig. 21, the sorting switching unit 52 includes:

a guide tube 521; and

a sorting driver 524, which is in driving connection with the guide tube 521,

the guide tube 521 is driven by the sorting driver 524 to rotate around the top of the guide tube 521 in a reciprocating manner on a horizontal plane, so that the bottom of the guide tube 521 is communicated with the top of one of the guide through holes 511. Further, a sorting controller is further disposed in the sorting switching assembly 52, and the sorting controller is configured to receive a detection signal transmitted by the detection pipeline, compare the detection signal with a preset sorting section in the sorting controller to generate a sorting signal, and control the sorting driver 524 according to the sorting signal, so that the sorting driver 524 drives a preset angle to communicate different kinds of products with a preset type of guide pipe 521, thereby implementing a sorting process of the products.

Further, the guide tube 521 extends obliquely downward, and the upper end and the lower end of the guide tube 521 are respectively connected with an upper guide opening 523 extending vertically upward and a lower guide opening 522 extending vertically downward. In a preferred embodiment, the upper guide opening 523 is in a funnel shape with a wide top and a narrow bottom, so as to facilitate the collection of the product.

Referring to fig. 23, the projection of the axis of the upper guide opening 523 on the sorting guide disk 51 is located at the center of the sector surrounded by the guide through holes 511, and the sorting driver 524 drives the guide pipe 521 to make reciprocating rotational movement on the horizontal plane with the axis of the upper guide opening 523 as a rotating shaft, so that the lower guide opening 522 communicates with the top of one of the guide through holes 511. By adopting the structure, the rotating radius of the guide pipe 521 is reduced, the occupied area is greatly reduced, the rotating efficiency is improved, and the separation efficiency is improved.

Referring to fig. 21, the blanking collecting assembly 53 includes:

at least two blanking pipes 531, the tops of which communicate with the bottom of the guide through-hole 511; and

at least two material collecting boxes 532 received at the bottom of the blanking pipe 531,

wherein, the number of the blanking pipes 531 and the material collecting boxes 532 is the same as that of the guiding through holes 511.

Further, the drop tube 531 extends obliquely or meanderly downward such that the bottom thereof is aligned in a substantially straight direction on a horizontal plane.

Furthermore, a fixing support plate 54 for fixing the blanking pipe 531 is fixedly arranged above the aggregate box 532, and the bottom of the blanking pipe 531 passes through the fixing support plate 54 and then leads to the interior of the aggregate box 532. The fixing stay 54 contributes to the improvement of the mounting stability of the down pipe 531.

Further, at least 6 guide through holes 511 are provided. In a preferred embodiment, there are 10 guide through holes 511.

Referring to fig. 1-3, in another embodiment, a sorting mechanism 5 includes:

a sorting controller;

a sorting driver 52, the remaining sorting controllers being electrically connected;

a sorting guide 51 extending in a straight direction; and

at least two collecting boxes 53 which are connected with the sorting guide rail 51 in a sliding way, the collecting boxes 53 are connected with the sorting driver 52 in a transmission way,

wherein the collecting box 53 is reciprocally slid along the sorting guide 51 by the driving of the sorting driver. The sorting controller is used for receiving a detection signal transmitted by the detection assembly line, comparing the detection signal with a preset sorting section in the sorting controller to generate a sorting signal, and controlling the sorting driver 524 according to the sorting signal so that the sorting driver 524 drives a preset angle to enable different types of products to be communicated with preset types of guide pipes 521, thereby realizing the sorting process of the products.

Referring to fig. 24 to 27, a bottom air suction hole 61 and a side air suction hole 62 are formed in the precise suction jig 6, the bottom air suction hole 61 and the side air suction hole 62 are respectively communicated with a bottom air suction pipeline 63 and a side air suction pipeline 64, the bottom air suction pipeline 63 is communicated with the side air suction pipeline 64, the bottom air suction pipeline 63 includes at least two bottom air channels, the side air suction pipeline 64 includes at least two side air channels, two bottom air channels are communicated with each other, and two side air channels are communicated with each other. The design that adopts many bottom gas circuits and side gas circuit can improve the flow of bleeding on the one hand, improves suction, and on the other hand, when broken vacuum or the broken vacuum condition of part appear, great bleed flow still makes can be more stable adsorb the material to improved the fixed stability of material absorption.

Referring to fig. 24, in a preferred embodiment, a stepped placement platform is formed on the precise suction jig 6, and the placement platform includes:

a horizontal object plane 614, which is in the horizontal plane; and

a vertical placement surface 613, which is in the vertical placement surface,

the bottom suction holes 61 and the side suction holes 62 are respectively opened on the horizontal object plane 614 and the vertical object plane 613.

Referring to fig. 24 and 25, the bottom suction hole 61 includes:

at least two first pumping holes 611 arranged in a certain direction; and

at least two second suction holes 612 arranged in line in the other direction,

the arrangement direction of the first air extraction holes 611 is perpendicular to the arrangement direction of the second air extraction holes 612, so that the bottom air extraction holes 61 can provide suction to the material from two staggered directions at the bottom of the material, and the suction force to the bottom of the material is improved.

Further, the air inlet nozzle 621 of the side suction hole 62 protrudes from the reference surface of the side suction hole 62 and is suspended right above the bottom suction hole 61. Referring to fig. 1, the air inlet nozzle 621 protrudes from the vertical placement surface 613 and is suspended right above the first air suction hole 611, so that the air inlet nozzle 621 can be attached to the side edge of the material more tightly, and the adsorption force on the side edge of the material is improved.

Referring to fig. 26 and 27, two bottom gas passages are provided, respectively:

a first bottom air channel 631 having one end communicating with the first pumping hole 611 and the other end communicating with the outside; and

a second bottom air channel 632, one end of which is communicated with the second air suction hole 612 and the other end of which is communicated with the outside,

wherein, the first bottom air channel 631 intersects and communicates with the second bottom air channel 632.

Further, the side gas circuit is equipped with two, is respectively:

a first side air channel 641, one end of which is communicated with the bottom air pumping pipeline 63 and the other end of which is communicated with the outside; and

a second side air passage 642 having one end communicating with the side suction hole 62 and the other end communicating with the outside,

the first side air channel 641 intersects and communicates with the second side air channel 642.

Further, the second side air path 642 is connected to the intersection of the first bottom air path 631 and the second bottom air path 632.

Further, the air intake direction of the bottom suction holes 61 is perpendicular to the air intake direction of the side suction holes 62.

The number of apparatuses and the scale of the process described here are intended to simplify the description of the present invention. Applications, modifications and variations of the present invention will be apparent to those skilled in the art.

While the embodiments of the invention have been disclosed above, it is not limited to the applications listed in the description and the embodiments, which are fully applicable in all kinds of fields of application suitable for this invention, and further modifications may be readily made by those skilled in the art, and the invention is therefore not limited to the specific details and illustrations shown and described herein, without departing from the general concept defined by the claims and their equivalents.

Claims (16)

1. The utility model provides a synchronous transfer formula detects and partial shipment assembly line, its characterized in that, including feed mechanism (4), detection mechanism (2), synchronous transfer device (3) and sorting mechanism (5), wherein, detection mechanism (2) are including the product that extends along the rectilinear direction place line (21) and locate the detection component of product placement line (21) side, synchronous transfer device (3) locate the side of product placement line (21) and with detection component is relative, the up-and-down stream of product placement line (21) is located respectively in feed mechanism (4) and sorting mechanism (5), be equipped with between feed mechanism (4) and the product placement line (21) and get material transfer mechanism (7), get material transfer mechanism (7) and selectively dock with feed mechanism (4) or product placement line (21).

2. A synchronous transfer detection and racking line according to claim 1, wherein said synchronous transfer means (3) comprises:

a translation assembly (31);

a transfer carriage (32) slidingly connected to said translation assembly (31);

a guide assembly, which comprises a guide plate (34) fixedly connected with the transfer bracket (32), a traction head (343) embedded in the guide plate (34) and a transmission driving assembly in transmission connection with the traction head (343), and

a synchronous suction component (33) which is in transmission connection with one end of the traction head (343),

wherein the traction head (343) can do reciprocating swing motion in a vertical plane under the driving of the transmission driving component.

3. The synchronous transfer type detecting and dispensing assembly line according to claim 2, wherein a guide groove (344) is formed in the guide plate (34), the other end of the drawing head (343) is clamped in the guide groove (344), and the drawing head (343) reciprocates in the guide groove (344) under the driving of the transmission driving assembly, so that the synchronous suction assembly (33) reciprocates under the traction of the drawing head (343).

4. The synchronous transfer type detecting and dispensing assembly line according to claim 3, wherein the guide plate (34) is located in a vertical plane, a horizontal limit rail (3211) extending in a horizontal direction is fixedly arranged beside the guide groove (344), a vertical limit rail (3231) extending in a vertical direction is slidably coupled to the horizontal limit rail (3211), and the synchronous suction assembly (33) is rotatably connected with the drawing head (343) and is slidably coupled to the vertical limit rail (3231), so that the synchronous suction assembly (33) can keep a horizontal posture while swinging back and forth in the vertical plane along with the drawing head (343).

5. A synchronous transfer detection and racking line according to claim 4, wherein said synchronous suction assembly (33) comprises:

a cantilever arm (332), one end of the cantilever arm (332) is slidingly coupled with the vertical limit rail (3231);

a mounting seat (333), the mounting seat (333) is fixedly connected with the other end of the cantilever (332),

wherein, the mounting seat (333) is provided with at least two suction nozzles (331) which are arranged at intervals and at equal intervals.

6. A synchronous transfer detection and dispensing line as claimed in claim 1, characterized in that the sorting mechanism (5) comprises:

a sorting guide disk (51) provided with at least two guide through holes (511) arranged along the circumferential direction thereof;

a sorting switching unit (52) provided above the sorting guide tray (51); and

a blanking collecting component (53) arranged below the sorting guide disc (51),

wherein the guide through hole (511) penetrates from the upper surface of the sorting guide disk (51) to the lower surface or the outer side of the sorting guide disk (51).

7. The synchronous transfer type detecting and dispensing assembly line according to claim 6, wherein the guide pipe (521) extends obliquely downward, and the upper end and the lower end of the guide pipe (521) are respectively connected with an upper guide port (523) extending vertically upward and a lower guide port (522) extending vertically downward.

8. The synchronous transfer type inspecting and dispensing line as set forth in claim 7, wherein the projection of the axis of the upper guide opening (523) on the sorting guide plate (51) is located at the center of the sector surrounded by the guide through hole (511), and the sorting driver (524) drives the guide pipe (521) to make reciprocating rotational movement on the horizontal plane with the axis of the upper guide opening (523) as the rotation axis, so that the lower guide opening (522) communicates with the top of one of the guide through holes (511).

9. The synchronous transfer type detecting and subpackaging production line as claimed in claim 1, wherein a loading station (211), a detecting station and a blanking station (216) are sequentially arranged on the product placing line (21) along the movement direction of the product, and the loading mechanism (4) and the sorting mechanism (5) are respectively butted at the loading station (211) and the blanking station (216).

10. The synchronous transfer type detecting and dispensing line according to claim 9, wherein the detecting stations include a first detecting station (212), a second detecting station (213), a third detecting station (214) and a fourth detecting station (215) which are sequentially arranged along the moving direction of the product, and the detecting components include a first detecting component (22), a second detecting component (23), a third detecting component (24) and a fourth detecting component (25) which are respectively arranged opposite to the first detecting station (212), the second detecting station (213), the third detecting station (214) and the fourth detecting station (215).

11. A synchronous transfer detection and dispensing line as in claim 1, wherein the take-off transfer mechanism (7) comprises:

a translation actuator;

a translation guide rail (72) fixedly arranged;

the suction carrier (74) is in transmission connection with the translation driver and is connected onto the translation guide rail (72) in a sliding way;

a braking member (75) with one end fixedly connected to the sucking carrier (74); and

a limiting piece (73) which is fixedly arranged at the side of the translation guide rail (72),

the limiting piece (73) is provided with a limiting groove (731), the other end of the braking piece (75) is inserted into the limiting groove (731), the braking piece (75) can slide along the translation guide rail (72) in a reciprocating mode under the driving of the translation driver along with the suction carrier (74), and the sliding distance between the braking piece (75) and the suction carrier (74) is limited by the size of the limiting groove (731).

12. The synchronous transfer type detecting and dispensing assembly line according to claim 11, wherein the suction carrier (74) is provided with a suction nozzle structure (76), the suction nozzle structure (76) comprises a bottom suction nozzle (762) and a side suction nozzle (761), wherein the bottom suction nozzle (762) and the side suction nozzle (761) are respectively communicated with a bottom vacuum pipeline and a side vacuum pipeline, and the suction nozzle structure (76) slides back and forth along the translation guide rail (72) along with the suction carrier (74) under the driving of the translation driver so as to be selectively connected with the feeding mechanism (4) or the product placing line (21).

13. The synchronous transfer detection and dispensing line of claim 12, wherein the bottom vacuum line comprises a first bottom line (764) and a second bottom line (765) in communication with the bottom suction nozzle (762), wherein the first bottom line (764) and the second bottom line (765) both extend outward from the interior of the suction carrier (74) and ultimately communicate with the outside.

14. The synchronous transfer type detecting and dispensing assembly line according to claim 1, wherein a suction jig (6) is disposed on the product placement line (21), and a bottom suction hole (61) and a side suction hole (62) are formed in the suction jig (6), wherein the bottom suction hole (61) and the side suction hole (62) are respectively communicated with a bottom suction pipeline (63) and a side suction pipeline (64), the bottom suction pipeline (63) is communicated with the side suction pipeline (64), wherein the bottom suction pipeline (63) comprises at least two bottom air passages, the side suction pipeline (64) comprises at least two side air passages, two bottom air passages are communicated with each other, and two side air passages are communicated with each other.

15. A synchronous transfer detection and dispensing line as claimed in claim 14, wherein the bottom suction holes (61) comprise:

at least two first suction holes (611) arranged in a row in a certain direction; and

at least two second suction holes (612) arranged in line in another direction,

the arrangement direction of the first air extraction holes (611) is perpendicular to the arrangement direction of the second air extraction holes (612).

16. A synchronous transfer detection and dispensing line as claimed in claim 14, wherein the nozzles (621) of the side suction holes (62) protrude from the reference plane of the side suction holes (62) and are suspended directly above the bottom suction holes (61).

Images