CN210110515U - Automatic intelligent magnetic steel processing production line - Google Patents
Automatic intelligent magnetic steel processing production line Download PDFInfo
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- CN210110515U CN210110515U CN201921122776.5U CN201921122776U CN210110515U CN 210110515 U CN210110515 U CN 210110515U CN 201921122776 U CN201921122776 U CN 201921122776U CN 210110515 U CN210110515 U CN 210110515U
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Abstract
The utility model discloses a magnet steel intelligence processing automatic production line includes control system and system of processing, and the system of processing is connected with the control system electricity, the system of processing includes, two loading attachment, magnetization device, and detection device spouts a yard device, sorting device, transfer device, each device is linear arrangement in the system of processing, in proper order for being used for the loading attachment of magnet steel, magnetization device, detection device, spout a yard device, sorting device, be used for the loading attachment of isolation pad. The utility model discloses collect the material loading, magnetize, survey magnetism, spout a yard, sort in an organic whole, be equipped with AGV automatic guided transport vechicle and accomplish material loading machine unloading process after, really accomplish unmanned processing, very big improvement the efficiency of work, magnet steel quality uniformity can guarantee simultaneously. When sorting, the isolating pad is added between the processed magnetic steels, and the sorted magnetic steels can be directly packed in boxes, so that the time is saved for the subsequent procedures.
Description
Technical Field
The utility model belongs to the technical field of the magnet steel processing, concretely relates to magnet steel intelligence processing automatic production line.
Background
The sintered Nd-Fe-B rare earth alloy magnetic steel consists of light rare earth elements and heavy rare earth elements. The magnetic sensor has different metal components, different magnetic properties and different purposes, and is mainly used in the fields of various sensors, instruments, electronics, electromechanics, medical treatment, teaching, automobiles, aviation, military technology and the like. In recent years, neodymium iron boron magnetic steel has been widely used in the fields of information technology, automobiles, nuclear magnetic resonance, wind power generation, motors and the like as an energy-saving and environment-friendly sunward industry.
After the magnetic steel magnet is manufactured, the magnetic steel magnet needs to be further processed, and the steps comprise magnetizing, magnetism measuring, code spraying, sorting and the like, at present, most of the steps are independently completed by independent equipment, each step needs 1-2 workers, the automation degree is extremely low for subsequent processing steps, and a large amount of labor cost needs to be consumed. In addition, each process and the processes are manually completed, and the processing efficiency is extremely low.
Disclosure of Invention
An aspect of this disclosure provides a magnet steel intelligence processing automatic production line, has solved the automatic processing of processes such as the feed of magnet steel, magnetize, survey magnetism, spout a yard, letter sorting, and easy operation has saved a large amount of human costs, has improved production efficiency.
In order to achieve the purpose, the utility model adopts the following technical proposal that the utility model comprises a control system and a processing system, the processing system is electrically connected with the control system, the control system is a PLC or a PC, the processing system comprises,
two feeding devices for conveying workpieces,
a magnetizing device for magnetizing the magnetic steel,
a detection device for measuring the magnetic flux of the magnetic steel,
the code spraying device is used for spraying and printing the attribute data of the magnetic steel on the surface of the magnetic steel,
a sorting device used for sorting the magnetic steel according to different attributes,
a transfer device for transferring the workpiece between the two destination locations;
the device is characterized in that all devices in the processing system are linearly arranged and sequentially comprise a feeding device for magnetic steel, a magnetizing device, a detecting device, a code spraying device, a sorting device and a feeding device for an isolation pad.
Further, the feeding device comprises a conveyor and a sensor, and the sensor is arranged at the tail end of the conveyor.
Furthermore, the magnetizing device comprises a magnetizing coil and a magnetizing machine, and the magnetizing coil is electrically connected with the magnetizing machine.
Further, the detection means comprises a magnetic flux detection coil.
Furthermore, the code spraying device comprises a storage table, a movable support, a spray head and a code spraying machine, wherein the spray head is electrically connected with the code spraying machine, and the spray head is connected with the storage table through the movable support.
Furthermore, the sorting device comprises a plurality of sorting boxes, the sorting boxes are square, and one side surface and the top surface of each sorting box are not provided with a panel.
Further, transfer device includes guide rail, slider, linear module, and linear module passes through slider and guide rail sliding connection, and transfer device includes a plurality of groups slider and linear module.
The two linear modules are arranged on the side face of the beam, and the two linear modules are connected with the two sliding blocks respectively.
Further, a plurality of processing systems are included.
Compared with the prior art, this production line collection material loading, magnetize, survey magnetism, spout a yard, sort in an organic whole, be equipped with AGV automatic guided transport vechicle and accomplish material loading machine unloading process after, really accomplish unmanned processing, very big improvement the efficiency of work, magnet steel quality uniformity can guarantee simultaneously. When sorting, the isolating pad is added between the processed magnetic steels, and the sorted magnetic steels can be directly packed in boxes, so that the time is saved for the subsequent procedures.
Drawings
FIG. 1 is a schematic overall structure according to one aspect of the present disclosure;
in the figure: 1-a first feeding device, 2-a magnetizing device, 3-a detecting device, 4-a code spraying device, 5-a sorting device, 6-a second feeding device, 7-a transferring device, 701-a guide rail, 702-a sliding block, 703-a linear module and 704-a cross beam.
Detailed Description
The present invention will be further explained with reference to specific embodiments, but not limited to the present invention, the structures, proportions, sizes, etc. shown in the drawings are only used to match the contents disclosed in the specification, so as to be known and read by the people familiar with the art, and not to limit the practical limit conditions of the present invention, so that the present invention does not have any substantial technical significance, and any modification of the structures, changes of the proportion relation or adjustment of the size should still fall within the range covered by the technical contents disclosed in the present invention without affecting the function and the achievable purpose of the present invention. Meanwhile, the terms "upper", "lower", "front", "rear", "middle", and the like used in the present specification are for the sake of clarity only, and are not intended to limit the scope of the present invention, and changes or adjustments of the relative relationship thereof are also considered to be the scope of the present invention without substantial changes in the technical content.
As shown in fig. 1, the embodiment includes two sets of processing systems, the two sets of processing systems are arranged in parallel, magnetic steels processed by the two sets of processing systems are opposite in magnetism, the magnetic steels processed by the production line can be directly packaged and sent to customers, and each set of processing system sequentially includes a first feeding device 1 for the magnetic steels, a magnetizing device 2, a detecting device 3, a code spraying device 4, a sorting device 5, and a second feeding device 6 for the isolation pads. Two guide rails 701 on the transfer device 7 of the two sets of processing systems are parallel, a cross beam 704 is arranged between the guide rails 701, two ends of the cross beam 704 are respectively connected with the sliding block 702, the linear module 703 on the transfer device 7 is installed on the side surface of the cross beam 704, a sucking disc is arranged below the linear module 703, five linear modules 703 are arranged on each set of processing system, and the five linear modules 703 are respectively a first linear module between the first feeding device 1 and the magnetizing device 2, a second linear module between the magnetizing device 2 and the detecting device 3, a third linear module between the detecting device 3 and the code spraying device 4, a fourth linear module between the code spraying device 4 and the sorting device 5, and a fifth linear module between the sorting device 5 and the second feeding device 6. The control system is a PLC and is used for controlling the running state of each device. The feeding device comprises a conveying frame, a conveyor and a sensor, wherein the sensor is arranged at the tail end of the conveyor, and the sensor is used for detecting objects. The feeding devices are arranged at two ends of the processing system, the starting end is used for feeding the magnetic steel, and the tail end is used for feeding the isolating pad. The sorting device comprises a plurality of sorting boxes, the sorting boxes are square, one side face and the top face of each sorting box are not provided with a panel, each sorting box corresponds to a corresponding sorting standard, and the magnetized magnetic steel is sorted into the appointed sorting box according to the set standard. The code spraying device comprises a storage table, a movable support, a spray head and a code spraying machine, wherein the spray head is electrically connected with the code spraying machine, and the spray head is connected with the storage table through the movable support.
The operating conditions of each device are as follows:
the first feeding device 1 starts a feeding program, and when the sensor detects that the magnetic steel on the conveyor advances to a set position, the conveyor stops running to wait for the magnetic steel at the set position on the conveyor to be taken away; and when the magnetic steel at the set position on the conveyor is taken away, starting a feeding program. After the magnetic steels on the conveyor are all taken away, the conveyor stops running, a plurality of magnetic steels are placed on the conveyor of the first feeding device through a manual or AGV automatic guide transport vehicle and a feeding robot, and a feeding program is started.
The second feeding device 2 starts a feeding program, and when the sensor detects that the isolation pad on the conveyor advances to the set position, the conveyor stops running to wait for the isolation pad at the set position on the conveyor to be taken away; and starting a feeding program after the isolation pad at the set position on the conveyor is taken away. After all the isolation pads on the conveyor are taken away, the conveyor stops running, a plurality of isolation pads are placed on the conveyor of the second feeding device through a manual or AGV automatic guidance transport vehicle and a feeding robot, and a feeding program is started.
The first linear module is used for transferring the magnetic steel at the set position of the first feeding device 1 to the set position of the magnetizing device 2, and the first linear module executes the condition that the magnetic steel of the first feeding device 1 advances to the set position and the set position of the magnetizing device 2 does not have the magnetic steel.
The second linear module is used for transferring the magnetic steel at the set position of the magnetizing device 2 to the set position of the detecting device 3, the second linear module executes the condition that the magnetic steel at the set position of the magnetizing device 2 is magnetized, and the set position of the detecting device 3 has no magnetic steel.
The third linear module is used for transferring the magnetic steel at the set position of the detection device 3 to the set position of the code spraying device 4, the condition executed by the third linear module is that the magnetic steel at the set position of the detection device 3 is detected, and the set position of the code spraying device 4 has no magnetic steel.
The fourth linear module is used for shifting the magnetic steel of the position set by the code spraying device 4 to the position set by the sorting device 5, the condition executed by the fourth linear module is that the magnetic steel of the position set by the code spraying device 4 finishes code spraying, and the position set by the sorting device 5 has a vacancy.
The fifth linear module is used for transferring the isolation pad at the set position of the second feeding device 6 to the set position of the sorting device 5, the condition executed by the fifth linear module is that the set position of the sorting device 5 is used for placing the processed magnetic steel, and the isolation pad of the second feeding device 6 is used for moving to the set position.
And the magnetizing device 2 starts a magnetizing program after the magnetic steel is transferred to the set position of the magnetizing device 2.
And the detection device 3 starts a magnetic flux detection program after the magnetized magnetic steel is transferred to the setting position of the detection device 2.
And the code spraying device 4 starts a code spraying program after the detected magnetic steel is transferred to the set position of the code spraying device 4, and sprays and prints the detected information on the surface of the magnetic steel.
And the sorting device 5 sorts the magnetic steel into corresponding sorting boxes of the sorting device 5 according to the attribute of the magnetic steel after the magnetic steel finishes code spraying.
After the magnetic steel in the sorting box reaches the set quantity, the magnetic steel in the sorting box is taken away through manual work or an AGV automatic guidance transport vehicle, and the magnetic steel is conveyed to a packaging workshop to complete the follow-up work of magnetic steel packaging. The production line can complete unmanned automatic production through an AGV automatic guiding transport vehicle and a robot. The production line coordinates the running state of each device through a control system, and the control system is a PLC and a corresponding control program.
Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.
Claims (9)
1. Magnet steel intelligence processing automatic production line, its characterized in that: comprises a control system and a processing system, wherein the processing system is electrically connected with the control system and comprises,
two feeding devices for conveying workpieces,
a magnetizing device for magnetizing the magnetic steel,
a detection device for measuring the magnetic flux of the magnetic steel,
the code spraying device is used for spraying and printing the attribute data of the magnetic steel on the surface of the magnetic steel,
a sorting device used for sorting the magnetic steel according to different attributes,
a transfer device for transferring the workpiece between the two destination locations;
the device is characterized in that all devices in the processing system are linearly arranged and sequentially comprise a feeding device for magnetic steel, a magnetizing device, a detecting device, a code spraying device, a sorting device and a feeding device for an isolation pad.
2. The production line of claim 1, wherein: the feeding device comprises a conveyor and a sensor, wherein the sensor is arranged at the tail end of the conveyor.
3. The production line of claim 1, wherein: the magnetizing device comprises a magnetizing coil and a magnetizing machine, and the magnetizing coil is electrically connected with the magnetizing machine.
4. The production line of claim 1, wherein: the detection means comprises a magnetic flux detection coil.
5. The production line of claim 1, wherein: the code spraying device comprises a storage table, a movable support, a spray head and a code spraying machine, wherein the spray head is electrically connected with the code spraying machine, and the spray head is connected with the storage table through the movable support.
6. The production line of claim 1, wherein: the sorting device comprises a plurality of sorting boxes, the sorting boxes are square, and one side face and the top face of each sorting box are not provided with a panel.
7. The production line of claim 1, wherein: the transfer device comprises a guide rail, a sliding block and a linear module, the linear module is connected with the guide rail in a sliding mode through the sliding block, and the transfer device comprises a plurality of groups of sliding blocks and linear modules.
8. The production line of claim 1, wherein: the two linear modules are arranged on the side surface of the beam.
9. The production line of claim 1, wherein: including a plurality of processing systems.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201921122776.5U CN210110515U (en) | 2019-07-17 | 2019-07-17 | Automatic intelligent magnetic steel processing production line |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201921122776.5U CN210110515U (en) | 2019-07-17 | 2019-07-17 | Automatic intelligent magnetic steel processing production line |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN210110515U true CN210110515U (en) | 2020-02-21 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201921122776.5U Active CN210110515U (en) | 2019-07-17 | 2019-07-17 | Automatic intelligent magnetic steel processing production line |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN210110515U (en) |
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2019
- 2019-07-17 CN CN201921122776.5U patent/CN210110515U/en active Active
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