CN210100141U

CN210100141U - Asphalt shingle roller cutting system

Info

Publication number: CN210100141U
Application number: CN201920384593.4U
Authority: CN
Inventors: 高建明; 赵约
Original assignee: Zhejiang Jingda Building Materials Technology Co Ltd
Current assignee: Zhejiang Jingda Building Materials Technology Co Ltd
Priority date: 2019-03-25
Filing date: 2019-03-25
Publication date: 2020-02-21
Anticipated expiration: 2029-03-25

Abstract

The utility model discloses an asphalt shingle rolling cutting system, which comprises a frame, wherein a shingle conveying device, a shingle cutting device and a tile conveying device are sequentially arranged on the frame, the shingle cutting device comprises two vertical supports which are oppositely arranged on the frame, two horizontal supports are arranged between the two vertical supports in parallel, and the two horizontal supports enclose a shingle cutting space; install on the vertical stand and be used for ordering about the horizontal stand along the first lift actuating mechanism that vertical stand goes up and down, all install tile material cutting mechanism on each horizontal stand and be used for driving this tile material cutting mechanism along the gliding actuating mechanism that slides of horizontal stand to, the actuating direction of the actuating mechanism that slides on two horizontal stands is opposite. Two tile material cutting mechanism can follow the upper and lower both sides in tile material cutting space or the left and right sides cuts simultaneously, provides cutting efficiency greatly, and the position that tile material cutting mechanism is located can utilize a lift actuating mechanism and the actuating mechanism that slides to realize accurate location.

Description

Asphalt shingle roller cutting system

Technical Field

The utility model belongs to the technical field of the pitch tile processing equipment, concretely relates to pitch tile roll-cutting system.

Background

The asphalt tile is also called glass fiber tile, felt tile, glass fiber base asphalt tile, and is made up by using glass fiber as matrix, after the matrix is dip-coated with high-quality petroleum asphalt surface, one surface is covered with colour mineral granules, and another surface is spread with isolating material.

The asphalt shingle is after accomplishing the cover of colored mineral aggregate and isolation material, need cut the tile material according to predetermined dimension, chinese utility model patent that application number is CN 201820421151.8 discloses a cutting equipment that uses in the asphalt shingle production process, this cutting equipment includes the cutting frame, the discharge gate slope of cutting frame is provided with ejection of compact conveyer belt mechanism, ejection of compact conveyer belt mechanism includes the support frame of bottom and the material conveyer belt of slope setting on the support frame, be provided with elastic hold-down mechanism on the cutting frame, the last one end that is close to ejection of compact conveyer belt mechanism of elastic hold-down mechanism is provided with over-and-under type cutting mechanism, over-and-under type cutting mechanism is including fixing the lifting frame subassembly on ejection of compact conveyer belt mechanism and setting up the removal cutting component in.

In the existing cutting equipment, a movable cutting assembly is generally arranged above a discharging conveyer belt mechanism, and asphalt shingles on the discharging conveyer belt mechanism are cut from top to bottom; however, such cutting devices have disadvantages in that: the movable cutting assembly above the asphalt shingle can only be adopted to perform unidirectional cutting, and the cutting efficiency is low.

SUMMERY OF THE UTILITY MODEL

The invention aims to provide an asphalt shingle roll cutting system with high cutting efficiency.

In order to achieve the above purpose, the technical solution of the present application is as follows:

an asphalt tile roll cutting system comprises a rack, wherein a tile conveying device, a tile cutting device and a tile conveying device are sequentially arranged on the rack, the tile cutting device comprises two vertical supports which are oppositely arranged on the rack, two horizontal supports are arranged between the two vertical supports in a parallel frame mode, and a tile cutting space is defined by the two horizontal supports;

the vertical support on install and be used for ordering about the horizontal stand along the first lift actuating mechanism that vertical support goes up and down, all install tile material cutting mechanism and be used for driving this tile material cutting mechanism along the gliding actuating mechanism that slides of horizontal stand on each horizontal stand to, the actuating direction of the actuating mechanism that slides on two horizontal stands is opposite.

According to the tile cutting mechanism, the two tile cutting mechanisms are arranged on the periphery of the tile cutting space, the two tile cutting mechanisms can simultaneously cut from the upper side, the lower side or the left side and the right side of the tile cutting space, so that the cutting efficiency is greatly improved, and the tile cutting mechanisms can be positioned accurately by utilizing the first lifting driving mechanism and the sliding driving mechanism; simultaneously, the cutting directions of the two tile material cutting mechanisms are opposite, so that the cutting error caused by the unbalanced tension of the tile material in the cutting process is avoided.

In the asphalt shingle rolling and cutting system, the first lifting driving mechanism comprises a first screw rod fixedly mounted on the vertical support and a first circumferential driver for driving the first screw rod to rotate, the first screw rod is symmetrically provided with a first thread section and a second thread section, the turning directions of the first thread section and the second thread section are opposite, and the two horizontal supports are respectively mounted on the first thread section and the second thread section through the first lifting seat. Install horizontal stand on the first lead screw of this kind of form, just can realize two horizontal stands and go up and down simultaneously through the first circumferential direction driver of drive to the width in quick adjustment tile material cutting space, fast and the pitch tile material adaptation of waiting to cut.

In the asphalt shingle rolling and cutting system, the shingle cutting mechanism comprises a first sliding seat, a second circumferential driver is fixedly installed on the first sliding seat, and a shingle cutting wheel is installed on an output shaft of the second circumferential driver.

In the asphalt shingle rolling and cutting system, the sliding driving mechanism comprises a linear driver fixedly installed at the end part of the horizontal bracket, and the first sliding seat is fixedly installed on an output shaft of the linear driver.

In foretell asphalt shingle roller cutting system, tile material conveyor include along tile material direction of delivery be sharp evenly arranged two at least conveying roller sets, every conveying roller set all including rack-mounted roller frame, roller frame on rotate and install last conveying roller and lower conveying roller, go up and form tile material transfer passage between conveying roller and the lower conveying roller, lower conveying roller be initiative conveying roller. Set up a plurality of conveying roller sets along linear direction and can avoid pitch tile material skew to appear in transportation process and lead to cutting error, avoid appearing substandard product or waste product.

Simultaneously, because in this application, tile material cutting device is realized diversified cutting by setting up in the space between tile material conveyor and tile conveyor, after a cutting, the head end of pitch tile material is unsettled, and a plurality of conveying roller sets can realize the fixed function to pitch tile material this moment, avoid pitch tile material head end perk and influence the cutting process and go on smoothly.

In foretell pitch tile roll-cutting system, tile conveyor include two carriage of fixed mounting in the frame, rotate respectively on two carriages and install drive roll and driven voller, the cover is equipped with the conveyer belt between this drive roll and the driven voller, the frame on still install and be used for driving drive roll pivoted third circumferential direction driver.

In the asphalt tile roll cutting system, a liner winding drum is arranged on the rack below the conveying belt, and a liner roll in the liner winding drum is wound to the surface of the conveying belt through one side of the driving roller and is lined on the bottom surface of an asphalt tile;

the machine frame is fixedly provided with an inverted L-shaped support, and a liner cutting mechanism for cutting a liner roll is arranged above the conveying belt and on the inverted L-shaped support.

The liner is firstly rolled and lined on the bottom surface of the asphalt shingle, and then the liner is cut by the liner cutting mechanism, so that the liners on the bottom surfaces of different asphalt shingles are separated, and therefore when the asphalt shingles are cut and stacked, the liners are already placed at the bottom of the asphalt shingles and can be directly stacked, the process is saved, and the liner can be used for protecting patterns on the surface of the asphalt shingles from being worn.

In foretell asphalt shingle roller cutting system, liner cutting mechanism include the base of fixed mounting on the type of falling L support, install liner cutting assembly on this base, the top of this base is installed and is used for driving about liner cutting assembly and take place vertical lift's second lift actuating mechanism along the base.

In the asphalt shingle rolling and cutting system, the second lifting driving mechanism comprises a second screw rod and a fourth circumferential driver for driving the second screw rod to rotate.

In the asphalt shingle rolling and cutting system, the liner cutting assembly comprises a second sliding seat arranged on a second screw rod, a fifth circumferential driver is fixed on the second sliding seat, and a liner cutting wheel is arranged on an output shaft of the fifth circumferential driver.

Compared with the prior art, the beneficial effects of the utility model are that:

Drawings

Fig. 1 is a schematic structural view of an asphalt shingle rolling and cutting system of the present invention;

fig. 2 is the utility model discloses a tile material cutting device and tile conveyor under another visual angle's in pitch tile roll-cutting system structural schematic diagram.

Detailed Description

The technical solution of the present invention will be further described in detail with reference to the accompanying drawings and the detailed description.

Example 1

As shown in fig. 1, the asphalt shingle rolling and cutting system of the present embodiment includes a machine frame 1, and a shingle conveying device 2, a shingle cutting device 3, and a shingle conveying device 4 are sequentially disposed on the machine frame 1.

The tile conveying device 2 comprises at least two conveying roller sets 21 which are uniformly arranged in a straight line along the tile conveying direction, wherein the number of the conveying roller sets 21 is two, each conveying roller set 21 comprises a roller frame 21a arranged on the frame 1, an upper conveying roller 21b and a lower conveying roller 21c are rotatably arranged on the roller frame 21a, and a tile conveying channel 21d is formed between the upper conveying roller 21b and the lower conveying roller 21 c; the lower conveying roller 21c is a driving conveying roller, the upper conveying roller 21b is a driven conveying roller, and a motor (not shown) for driving the lower conveying roller 21c to rotate is mounted on the roller frame 21 a. Set up a plurality of conveying roller set 21 along linear direction and can avoid pitch tile material skew to appear in transportation process and lead to follow-up cutting error, avoid appearing substandard product or waste product.

As shown in fig. 2 and seen in fig. 1, in this embodiment, the tile cutting device 3 includes two vertical supports 31 oppositely disposed on the frame 1, two horizontal supports 32 are erected in parallel between the two vertical supports 31, and the two horizontal supports 32 enclose a tile cutting space 33;

each vertical support 31 is provided with a first lifting driving mechanism 34 for driving the horizontal support 32 to lift along the vertical support 31, and the two first lifting driving mechanisms 34 synchronously run to ensure that the horizontal support 32 is always kept in a horizontal state; meanwhile, each horizontal bracket 32 is provided with a tile cutting mechanism 35 and a sliding driving mechanism 36 for driving the tile cutting mechanism 35 to slide along the horizontal bracket 32.

The first lifting driving mechanism 34 includes a first lead screw 34a fixedly mounted on the vertical support 31 and a first circumferential driver 34b (such as a motor) for driving the first lead screw 34a to rotate, the first lead screw 34a is symmetrically provided with a first thread section and a second thread section, the turning directions of the first thread section and the second thread section are opposite, and the two horizontal supports 32 are respectively mounted on the first thread section and the second thread section through a first lifting seat. Install horizontal stand 32 on this kind of form's first lead screw 34a, can realize two horizontal stands 32 and go up and down simultaneously through driving first circumferential direction driver 34b to the width of quick adjustment tile material cutting space 33, with tile material cutting mechanism 35 quick adjustment to preset position, with the adaptation of the pitch tile material of waiting to cut.

The tile cutting mechanism 35 includes a first sliding seat 35a slidably mounted on the first lead screw 34a, a second circumferential driver 35b (which may also be a motor) is fixedly mounted on the first sliding seat 35a, and a tile cutting wheel 35c is mounted on an output shaft of the second circumferential driver 35 b.

The sliding driving mechanism 36 includes a linear actuator 36a (e.g., an air cylinder) fixedly mounted on an end of the horizontal bracket 32, and the first sliding seat 35a is fixedly mounted on an output shaft of the linear actuator 36 a. The sliding driving mechanism 36 can realize the moving cutting of the tile cutting wheels 35c, in this embodiment, the driving directions of the sliding driving mechanisms 36 on the two horizontal brackets 32 are opposite, so that the cutting directions of the two tile cutting wheels 35c are also opposite, and the condition that the asphalt tile is unbalanced in the cutting process is avoided.

The cutting operation of the tile material cutting device 3 is performed after the asphalt tile material reaches the tile conveying device 4, and the tile material cutting device 3 is disposed in the gap between the tile material conveying device 2 and the tile conveying device 4 to realize multi-directional cutting.

As shown in fig. 2 and seen in fig. 1, the tile conveying device 4 of the present embodiment includes two conveying frames 41 fixedly mounted on the frame 1, a driving roller 42 and a driven roller 43 are respectively rotatably mounted on the two conveying frames 41, a conveying belt 44 is sleeved between the driving roller 42 and the driven roller 43, and a third circumferential driver for driving the driving roller 42 to rotate is also mounted on the frame 1. After the front end of the asphalt shingle is lapped on the conveyer belt 44, the shingle cutting device 3 performs cutting.

In the embodiment, a liner winding drum 5 is arranged on the frame 1 below the conveyer belt 44, and a liner roll 51 in the liner winding drum 5 is wound to the surface of the conveyer belt 44 through one side of the driving roller 42 and is lined on the bottom surface of the asphalt shingle; meanwhile, an inverted L-shaped bracket 6 is fixedly mounted on the frame 1, and a liner cutting mechanism 7 for cutting the liner roll 51 is mounted on the inverted L-shaped bracket 6 above the conveyor belt 44.

Firstly, the liner roll 51 is lined on the bottom surface of the asphalt shingle, then the liner is cut by the liner cutting mechanism 7, so that the liners on the bottom surfaces of different asphalt shingles are separated, when the asphalt shingles are cut and stacked, the liners are already placed at the bottom of the asphalt shingles and can be directly stacked, the process is saved, and the liner can be used for protecting patterns on the surface of the asphalt shingles from being worn.

As shown in fig. 2, in the present embodiment, the liner cutting mechanism 7 includes a base 71 fixedly mounted on the inverted L-shaped bracket 6, a liner cutting assembly 72 is mounted on the base 71, and a second elevation driving mechanism 8 for driving the liner cutting assembly 72 to vertically elevate along the base 71 is mounted at the top end of the base 71.

The second lifting/lowering driving mechanism 8 includes a second screw 81 and a fourth circumferential driver 82 (which may be a motor) for driving the second screw 81 to rotate, the gasket cutting assembly 72 includes a second sliding seat 72a installed on the second screw 81, a fifth circumferential driver 72b (which may be a motor) is fixed on the second sliding seat 72a, and a gasket cutting wheel 72c is installed on an output shaft of the fifth circumferential driver 72 b.

The working principle of the asphalt shingle roll cutting system of the embodiment is as follows:

adjusting the distance between the upper conveying roller 21b and the lower conveying roller 21c, placing the asphalt shingles into the shingle conveying channel 21d, and then starting the shingle conveying device 2; after the front end of the asphalt shingle is lapped on the liner on the surface of the conveying belt 44 and reaches a preset cutting position, the conveying is suspended, the two shingle cutting wheels 35c are positioned to the preset cutting position by using the first lifting driving mechanism 34 and the sliding driving mechanism 36, and the shingle cutting wheels 35c are started to cut the asphalt shingle; after cutting, starting the tile conveying device 2 to continue conveying, and simultaneously starting the tile conveying device 4 to convey the cut asphalt tiles to the liner cutting mechanism 7; the liner cutting mechanism 7 severs the roll of liner 51 at a location between the asphalt tiles so that the cut asphalt tiles can be directly stacked.

Claims

1. An asphalt tile roll-cutting system comprises a rack (1), wherein a tile conveying device (2), a tile cutting device (3) and a tile conveying device (4) are sequentially arranged on the rack (1), and is characterized in that the tile cutting device (3) comprises two vertical supports (31) which are oppositely arranged on the rack (1), two horizontal supports (32) are parallelly erected between the two vertical supports (31), and a tile cutting space (33) is enclosed by the two horizontal supports (32);

the tile material cutting device is characterized in that a first lifting driving mechanism (34) used for driving the horizontal support (32) to lift along the vertical support (31) is installed on the vertical support (31), a tile material cutting mechanism (35) and a sliding driving mechanism (36) used for driving the tile material cutting mechanism (35) to slide along the horizontal support (32) are installed on each horizontal support (32), and the driving directions of the sliding driving mechanisms (36) on the two horizontal supports (32) are opposite.

2. The asphalt shingle rolling and cutting system according to claim 1, wherein said first elevation driving mechanism (34) comprises a first screw rod (34a) fixedly mounted on the vertical support (31) and a first circumferential driver (34b) for driving the first screw rod (34a) to rotate, said first screw rod (34a) is symmetrically provided with a first thread section and a second thread section, the rotation directions of the first thread section and the second thread section are opposite, and two horizontal supports (32) are respectively mounted on the first thread section and the second thread section through the first elevation base.

3. The asphalt shingle rolling and cutting system according to claim 1, wherein said shingle cutting mechanism (35) comprises a first shoe (35a), a second circumferential drive (35b) being fixedly mounted to said first shoe (35a), and a shingle cutting wheel (35c) being mounted to an output shaft of said second circumferential drive (35 b).

4. The asphalt shingle rolling and cutting system as set forth in claim 3, wherein said sliding drive mechanism (36) comprises a linear actuator (36a) fixedly mounted at the end of the horizontal support (32), said first sliding shoe (35a) being fixedly mounted on the output shaft of said linear actuator (36 a).

5. An asphalt shingle rolling system according to any one of claims 1 to 4 wherein said shingle conveyor means (2) comprises at least two sets of conveyor rolls (21) uniformly arranged in a straight line along the direction of shingle conveyance, each set of conveyor rolls (21) comprising a frame (1) having a frame (21a) with an upper conveyor roll (21b) and a lower conveyor roll (21c) rotatably mounted on said frame (21a), a shingle conveyance path (21d) being defined between said upper conveyor roll (21b) and said lower conveyor roll (21c), said lower conveyor roll (21c) being a drive conveyor roll.

6. The asphalt shingle rolling and cutting system according to any one of claims 1 to 4, wherein the shingle conveying device (4) comprises two conveying frames (41) fixedly mounted on the frame (1), a driving roller (42) and a driven roller (43) are respectively rotatably mounted on the two conveying frames (41), a conveying belt (44) is sleeved between the driving roller (42) and the driven roller (43), and a third circumferential driver for driving the driving roller (42) to rotate is further mounted on the frame (1).

7. The asphalt shingle rolling and cutting system according to claim 6, wherein a liner reel (5) is provided on said frame (1) below said conveyor belt (44), and a liner roll (51) in said liner reel (5) is wound around the surface of said conveyor belt (44) through the side of said drive roll (42) and is lined on the bottom surface of the asphalt shingle;

an inverted L-shaped support (6) is fixedly mounted on the rack (1), and a liner cutting mechanism (7) for cutting a liner roll (51) is mounted on the inverted L-shaped support (6) above the conveying belt (44).

8. The asphalt shingle rolling and cutting system as recited in claim 7, wherein said mat cutting mechanism (7) comprises a base (71) fixedly mounted on said inverted-L bracket (6), said base (71) having a mat cutting assembly (72) mounted thereon, said base (71) having a second elevation drive mechanism (8) mounted at a top end thereof for driving said mat cutting assembly (72) to vertically elevate along said base (71).

9. The asphalt shingle rolling and cutting system as defined in claim 8, wherein said second elevation drive mechanism (8) comprises a second lead screw (81) and a fourth circumferential drive (82) for driving said second lead screw (81) in rotation.

10. The asphalt shingle rolling and cutting system as recited in claim 8, wherein said mat cutter assembly (72) comprises a second sliding shoe (72a) mounted on a second lead screw (81), a fifth circumferential drive (72b) being secured to said second sliding shoe (72a), and a mat cutter wheel (72c) being mounted on an output shaft of said fifth circumferential drive (72 b).