CN210089567U - Flexible size measuring machine of battery - Google Patents
Flexible size measuring machine of battery Download PDFInfo
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- CN210089567U CN210089567U CN201921241135.1U CN201921241135U CN210089567U CN 210089567 U CN210089567 U CN 210089567U CN 201921241135 U CN201921241135 U CN 201921241135U CN 210089567 U CN210089567 U CN 210089567U
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Abstract
A flexible size measuring machine for batteries belongs to the field of lithium ion battery equipment manufacture, and the specific scheme is as follows: the utility model provides a flexible size measurement of battery machine, includes the workstation and installs feed mechanism, transfer station, PPG thickness measurement mechanism, size measurement mechanism and the unloading mechanism on the workstation in proper order after to in the past, the material loading robot is installed on the left side or the right side of feed mechanism, the manipulator of material loading robot is reciprocal to be swung between feed mechanism and transfer station, transfer robot is installed on the left side or the right side of PPG thickness measurement mechanism, transfer robot's manipulator carries the battery to measurement station, size measurement mechanism's measurement station and the unloading mechanism to PPG thickness measurement mechanism from the transfer station in proper order. The utility model has the shape changing time less than or equal to 0.5 hour, and the whole line productivity is more than or equal to 15 PPM; the welding yield reaches 99 percent.
Description
Technical Field
The utility model belongs to lithium ion battery equipment makes the field, concretely relates to flexible size measurement of battery machine.
Background
Present equipment measurement battery thickness that has now adopts the amesdial to measure, install the top board at amesdial probe end, during the measurement, the battery is placed in the middle of top board and holding down plate, it is exactly the thickness of this battery to read out numerical value by the amesdial, the top board is pressed the pressure to the battery surface and is decided by weight and top board dead weight, regulation pressure needs the manual regulation weight of weight during the remodelling, because there is remodelling time overlength, the productivity inefficiency, the not high scheduling problem of degree of automation, an urgent need develop a remodelling convenient and fast, high yield, the high flexible PPG of degree of automation & CCD size measurement machine, thereby furthest's reduce cost.
Disclosure of Invention
The utility model aims at solving the problems of overlong remodeling time, low productivity efficiency and low automation degree of the existing equipment, the utility model provides a flexible size measuring machine for batteries.
The utility model aims at realizing through the following technical scheme:
the utility model provides a flexible size measurement of battery machine, includes the workstation and installs feed mechanism, transfer station, PPG on the workstation in proper order after to in the past and survey thick machine, size measurement mechanism and unloading mechanism, the material loading robot is installed on the left side or the right side of feed mechanism, the manipulator of material loading robot is reciprocal to be swung between feed mechanism and transfer station, transfer robot is installed on the left side or the right side that the thick machine was surveyed to PPG, transfer robot's manipulator carries the battery from the transfer station in proper order to the measurement station of PPG survey thick machine, size measurement mechanism's measurement station and unloading mechanism.
Further, the flexible size measuring machine of battery is still including installing defective products feed bin and the unloading robot on the workstation, defective products feed bin is located the left or right side of unloading mechanism, the manipulator of unloading robot reciprocal swing in between unloading mechanism and the defective products feed bin, carry the defective products battery to the defective products feed bin in, the defective products battery is along with the unloading of unloading mechanism.
Further, an image photosensitive element is installed above one end, close to the transfer station, of the feeding mechanism, the image photosensitive element is electrically connected with the feeding robot, the image photosensitive element is used for photosensitive measurement of the battery on the feeding mechanism, and therefore the feeding robot adjusts the size of the manipulator according to data feedback of the image photosensitive element and fastens and grabs the battery.
Furthermore, the image sensing element is a CCD camera I.
Further, the PPG thickness measuring machine comprises a bottom plate, a placing platform, a driving mechanism I and a thickness measuring mechanism I, the bottom plate is fixed on the workbench, the placing platform is connected on the bottom plate in a sliding way through a sliding pair, the driving mechanism I is arranged on the bottom plate, a driving rod of the driving mechanism I is connected with the placing platform and drives the placing platform to move left and right, the thickness measuring mechanism I comprises a battery pressure plate, a side plate, a mounting plate, a dial indicator and a driving mechanism II, the side plate is vertically fixed at the left end or the right end of the bottom plate, the mounting plate is connected with one side of the side plate facing the placing platform in a sliding way through a sliding pair, the battery pressing plate and the dial indicator are both installed on one side, facing the placing platform, of the mounting plate, the driving mechanism II drives the mounting plate to vertically move through the gear rack mechanism, and the mounting plate drives the dial indicator and the battery pressing plate to vertically move.
Further, PPG surveys thick machine still includes thickness measurement mechanism II, thickness measurement mechanism II is the same with thickness measurement mechanism I's structure, thickness measurement mechanism II install on the bottom plate and with thickness measurement mechanism I bilateral symmetry sets up, place the platform is arranged in between thickness measurement mechanism I and the thickness measurement mechanism II.
Further, thickness measurement mechanism I and thickness measurement mechanism II all include connecting wire, counter weight, pulley I and pulley II, counter weight is located the curb plate and deviates from one side of place the platform, and pulley I passes through the connecting rod to be fixed at the top of curb plate and is located the one side that deviates from place the platform, and pulley II passes through the connecting rod to be fixed at the top of mounting panel, counter weight is connected to the one end of connecting wire, and the other end passes pulley I and pulley II connection battery clamp plates in proper order.
Further, size measuring mechanism includes that the battery places platform, light source II, CCD camera II and camera support, light source II installs the battery of placing the platform in the below of battery and shining the battery and place the bench, II camera lens of CCD camera set up downwards and are located the top that the platform was placed to the battery, the battery is placed the platform and is installed on the workstation, II camera of CCD camera are installed on camera support, camera support fixes on the workstation.
Further, a lens adopted by the CCD camera II is a telecentric lens.
Further, the feeding mechanism and the discharging mechanism are both conveying belt conveying mechanisms.
Compared with the prior art, the utility model has the advantages of as follows:
the utility model discloses a flexible size measurement machine of battery, the remodelling time is less than or equal to 0.5 hour (single), can stable production, and the remodelling is simple and convenient, and whole line productivity is greater than or equal to 15 PPM.
Drawings
FIG. 1: the utility model has the overall structure and is schematically viewed from top;
FIG. 2: a schematic structural diagram of the PPG thickness gauge;
FIG. 3: the CCD dimension measuring mechanism is structurally schematic;
in the figure: 1. workstation, 2, feed mechanism, 3, transfer station, 4, PPG surveys thick machine, 5, size measurement mechanism, 6, unloading mechanism, 7, the material loading robot, 8, transfer robot, 9, defective goods feed bin, 10, the unloading robot, 11, CCD camera I, 41, the bottom plate, 42, place the platform, 43, actuating mechanism I, 44, thickness measurement mechanism I, 45, thickness measurement mechanism II, 51, the platform is placed to the battery, 52, CCD camera II, 53, the camera support, 441, battery clamp plate, 442, the curb plate, 443, mounting panel, 444, amesdial, 445, actuating mechanism II, 446, the connecting wire, 447, the counter weight, 448, pulley I, 449, pulley II.
Detailed Description
The technical solution of the present invention is further described below with reference to fig. 1-3, but not limited thereto, and all modifications or equivalent replacements of the technical solution of the present invention without departing from the scope of the technical solution of the present invention should be covered in the protection scope of the present invention.
Detailed description of the invention
The utility model provides a flexible size measurement of battery machine, includes workstation 1 and installs feed mechanism 2, transfer station 3, PPG thickness measuring machine 4, size measurement mechanism 5 and unloading mechanism 6 on workstation 1 in proper order after to in the past, feed mechanism 2 installs on the left or right side material loading robot 7, feed robot 7's manipulator reciprocal swing between feed mechanism 2 and transfer station 3, transfer robot 8 is installed on the left or right side of PPG thickness measuring machine 4, transfer robot 8's manipulator carries the battery from transfer station 3 to PPG thickness measuring machine 4's measurement station, size measurement mechanism 5's measurement station and unloading mechanism 6 in proper order.
Further, the flexible size measuring machine of battery is still including installing defective products feed bin 9 and the unloading robot 10 on workstation 1, defective products feed bin 9 is located the left and right sides of unloading mechanism 6, the manipulator reciprocating swing of unloading robot 10 in between unloading mechanism 6 and the defective products feed bin 9, carry the defective products battery to in the defective products feed bin 9, the defective products battery is along with the unloading of unloading mechanism 6.
Further, an image photosensitive element 11 is installed above one end, close to the transfer station 3, of the feeding mechanism 2, the image photosensitive element 11 is electrically connected with the feeding robot 7, the image photosensitive element 11 senses the battery on the feeding mechanism 2 so as to measure the overall dimension of the battery, and the feeding robot 7 feeds back the size of the manipulator to adjust the size of the manipulator according to the data of the image photosensitive element 11 so as to fasten and grab the battery.
Further, the image sensor 11 is a CCD camera i.
Further, the PPG thickness gauge 4 includes a bottom plate 41, a placement platform 42, a driving mechanism i43 and a thickness measuring mechanism i44, the bottom plate 41 is fixed on the workbench 1, the placement platform 42 is slidably connected to the bottom plate 41 through a sliding pair, the driving mechanism i43 is installed on the bottom plate 41, a driving rod of the driving mechanism i43 is connected to the placement platform 42 and drives the placement platform 42 to move left and right, the thickness measuring mechanism i44 includes a battery pressing plate 441, a side plate 442, a mounting plate 443, a dial indicator 444 and a driving mechanism ii445, the side plate 442 is vertically fixed at the left end or the right end of the bottom plate 41, the mounting plate 443 is slidably connected to the side plate 442 facing the placement platform 42 through a sliding pair, the battery pressing plate 441 and the dial indicator 444 are both installed at the side of the mounting plate 443 facing the placement platform 42, the dial indicator 444 is installed on the front side or the rear side of the battery pressing plate 441, the driving mechanism II445 drives the installation plate 443 to vertically move through the gear and rack mechanism, the installation plate 443 drives the dial indicator 444 and the battery pressing plate 441 to vertically move, and the battery pressing plate 441 is located above the placing platform 42.
Further, PPG thickness gauge 4 still includes thickness measurement mechanism II 45, thickness measurement mechanism II 45 is the same with thickness measurement mechanism I44's structure, thickness measurement mechanism II 45 install on bottom plate 41 and with thickness measurement mechanism I44 bilateral symmetry sets up, place the platform 42 and arrange in between thickness measurement mechanism I44 and thickness measurement mechanism II 45.
Further, thickness measurement mechanism I44 and thickness measurement mechanism II 45 all include connecting wire 446, counter weight 447, pulley I448 and pulley II 449, counter weight 447 is located the one side that the curb plate 442 deviates from the place the platform 42, and pulley I448 is fixed at the top of curb plate 442 and is located the one side that deviates from the place the platform 42 through the connecting rod, and pulley II 449 passes through the connecting rod to be fixed at the top of mounting panel 443, counter weight 447 is connected to the one end of connecting wire 446, and the other end passes pulley I448 and pulley II 449 in proper order and connects battery clamp plate 441.
Furthermore, the weight of the counterweight 447 is the same as that of the battery pressing plate 441, so that the precision of the driving mechanism II445 for driving the dial indicator 444 to move is improved.
Furthermore, actuating mechanism I43 includes servo motor I and lead screw I, the one end of lead screw I is fixed on servo motor I's output shaft, lead screw I with place the platform 42 passes through the nut transmission and is connected.
Further, the driving mechanism II445 comprises a servo motor II and a screw rod II, one end of the screw rod II is fixed on an output shaft of the servo motor II, the screw rod II is fixedly connected with a gear of the rack-and-pinion mechanism, and a rack of the rack-and-pinion mechanism drives the mounting plate 443 to move up and down.
Further, the dimension measuring mechanism 5 includes a battery placing table 51, a light source ii installed below the battery placing table 51 and irradiating the battery on the battery placing table 51, a CCD camera ii 52 with a lens thereof facing downward and located above the battery placing table 51, the battery placing table 51 installed on the work table 1, the CCD camera ii 52 installed on the camera support 53, and the camera support 53 fixed on the work table 1.
Further, a lens adopted by the CCD camera ii 52 is a telecentric lens.
Further, the feeding mechanism 2 and the discharging mechanism 6 are both conveyor belt conveying mechanisms.
Further, the conveyer belt of feed mechanism 2 is transparent material, the below of conveyer belt is provided with light source I.
The specific working process is as follows:
the battery is from 2 material loadings of feed mechanism, and the location of shooing is fixed a position to the battery to the CCD camera I that 2 end settings of feed mechanism were set up. The material loading robot 7 snatchs the good battery transport of location to transfer station 3, transfer robot 8's manipulator transports the battery from transfer station 3 to the measuring station of PPG calibrator 4, thickness measurement to the battery finishes the back, transfer robot 8's manipulator places platform 51 with the battery transport to the battery of size measurement mechanism 5, CCD camera II 52 accomplishes the measurement back to the length and the width of battery, transfer robot 8's manipulator transports the battery to unloading mechanism 6, the manipulator of unloading robot 10 transports the defective products battery on the unloading mechanism 6 to in the defective products feed bin 9, the defective products is direct from the unloading of unloading mechanism 6 feed bin.
In the figure 1, a battery is positioned by a CCD camera I at a feeding mechanism 2, a light source I of the CCD camera is placed below a conveying belt of the feeding mechanism, and the conveying belt of the feeding mechanism 2 is light-permeable. The CCD camera I is located by taking the edge sealed at the top of the battery and two side edges as a reference, the CCD camera I feeds coordinates back to the feeding robot 7, and the feeding robot 7 grabs and transfers the coordinates to the transfer station according to the coordinate position. The mode adopts a positioning mode of matching a CCD camera and an industrial robot, can adapt to all models of a battery size range in a camera range, changes the models, automatically positions the battery, does not need to adjust parameters and the like.
Fig. 2 is a PPG thickness gauge 4, the transfer robot 8 places the battery on the placement platform 42, the driving motor I43 drives the placement platform 42 to move to the bottom of the battery pressing plate 441 in the thickness measuring mechanism I44, the driving motor II445 drives the mounting plate 443 to vertically move downwards through the gear and rack mechanism, so that the dial indicator 444 and the battery pressing plate 441 move downwards along with the mounting plate 443, the battery pressing plate 441 flattens the battery, and the dial indicator 444 measures the thickness of the battery.
After the thickness measuring mechanism I44 measures the thickness of the battery, the thickness measuring mechanism II 45 measures the thickness of the next battery, and the working efficiency is improved. The measuring rod of the dial indicator in fig. 2 is a telescopic rod.
Fig. 3 shows a dimension measuring mechanism, in which the transfer robot 8 places the battery on the battery placement table 51, the light source is backlit from below the battery placement table 51, and the CCD camera ii 52 employs a telecentric lens, which provides higher measurement accuracy and stability.
In this embodiment, material loading robot 7, transfer robot 8 and unloading robot 10 are outsourcing income, belong to prior art, material loading robot 7 brand is epression, and transfer robot 8 and unloading robot 10 brand are silver-colored.
Claims (10)
1. The utility model provides a flexible size measurement of battery machine which characterized in that: including workstation (1) and from the past after to install in proper order feed mechanism (2), transfer station (3), PPG survey thick machine (4), size measurement mechanism (5) and unloading mechanism (6) on workstation (1), feed robot (7) are installed on the left side or the right side of feed mechanism (2), the manipulator reciprocating swing of feed robot (7) is between feed mechanism (2) and transfer station (3), transfer robot (8) are installed on the left side or the right side of PPG survey thick machine (4), the manipulator of transfer robot (8) carries the battery from transfer station (3) to the measurement station of PPG survey thick machine (4), the measurement station and the unloading mechanism (6) of size measurement mechanism (5) in proper order.
2. A battery flexible dimension measuring machine according to claim 1, characterized in that: the flexible size measuring machine of battery is still including installing defective products feed bin (9) and unloading robot (10) on workstation (1), defective products feed bin (9) are located the left side or the right side of unloading mechanism (6), the manipulator reciprocating swing of unloading robot (10) in between unloading mechanism (6) and defective products feed bin (9), carry the defective products battery to defective products feed bin (9) in, the defective products battery is along with unloading of unloading mechanism (6).
3. A battery flexible dimension measuring machine according to claim 1, characterized in that: thereby image photosensitive element (11) are installed to the top that feed mechanism (2) are close to the one end of transfer station (3), image photosensitive element (11) with feed robot (7) electricity is connected, thereby image photosensitive element (11) determine the overall dimension of battery to the battery sensitization on feed mechanism (2), thereby the size fastening of the data feedback adjustment manipulator of feed robot (7) according to image photosensitive element (11) snatchs the battery.
4. The flexible dimension measuring machine of battery according to claim 3, characterized in that: the image photosensitive element (11) is a CCD camera I.
5. A battery flexible dimension measuring machine according to claim 1, characterized in that: the PPG thickness measuring machine (4) comprises a bottom plate (41), a placing platform (42), a driving mechanism I (43) and a thickness measuring mechanism I (44), wherein the bottom plate (41) is fixed on the workbench (1), the placing platform (42) is connected to the bottom plate (41) through a sliding pair, the driving mechanism I (43) is installed on the bottom plate (41), a driving rod of the driving mechanism I (43) is connected with the placing platform (42) and drives the placing platform (42) to move left and right, the thickness measuring mechanism I (44) comprises a battery pressing plate (441), a side plate (442), an installation plate (443), a dial indicator (444) and a driving mechanism II (445), the side plate (442) is vertically fixed at the left end or the right end of the bottom plate (41), the installation plate (443) is connected to one side, facing the placing platform (42), of the side plate (442) through the sliding pair, the battery pressing plate (441) and the dial indicator (444) are both installed on one side, facing the placing platform (42), of the mounting plate (443), the driving mechanism II (445) drives the mounting plate (443) to vertically move through the gear and rack mechanism, and the mounting plate (443) drives the dial indicator (444) and the battery pressing plate (441) to vertically move.
6. The flexible dimension measuring machine of battery according to claim 5, characterized in that: PPG surveys thick machine (4) and still includes thickness measurement mechanism II (45), thickness measurement mechanism II (45) are the same with the structure of thickness measurement mechanism I (44), install on bottom plate (41) thickness measurement mechanism II (45) and with thickness measurement mechanism I (44) bilateral symmetry sets up, place platform (42) and arrange in between thickness measurement mechanism I (44) and thickness measurement mechanism II (45).
7. The flexible dimension measuring machine of battery according to claim 6, characterized in that: thickness measuring mechanism I (44) and thickness measuring mechanism II (45) all include connecting wire (446), counter weight (447), pulley I (448) and pulley II (449), counter weight (447) are located curb plate (442) and deviate from one side of place the platform (42), and pulley I (448) are fixed at the top of curb plate (442) and are located the one side of deviating from place the platform (42) through the connecting rod, and the top at mounting panel (443) is fixed through the connecting rod to pulley II (449), counter weight (447) is connected to the one end of connecting wire (446), and the other end passes pulley I (448) and pulley II (449) in proper order and connects battery clamp plate (441).
8. A battery flexible dimension measuring machine according to claim 1, characterized in that: the dimension measuring mechanism (5) comprises a battery placing table (51), a light source II, a CCD camera II (52) and a camera support (53), wherein the light source II is installed below the battery placing table (51) and irradiates a battery on the battery placing table (51), a lens of the CCD camera II (52) is arranged downwards and is located above the battery placing table (51), the battery placing table (51) is installed on the workbench (1), the CCD camera II (52) is installed on the camera support (53), and the camera support (53) is fixed on the workbench (1).
9. The flexible dimension measuring machine of battery according to claim 8, characterized in that: and a lens adopted by the CCD camera II (52) is a telecentric lens.
10. A battery flexible dimension measuring machine according to claim 1, characterized in that: and the feeding mechanism (2) and the discharging mechanism (6) are both conveying belt conveying mechanisms.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201921241135.1U CN210089567U (en) | 2019-08-01 | 2019-08-01 | Flexible size measuring machine of battery |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201921241135.1U CN210089567U (en) | 2019-08-01 | 2019-08-01 | Flexible size measuring machine of battery |
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| CN210089567U true CN210089567U (en) | 2020-02-18 |
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| CN201921241135.1U Active CN210089567U (en) | 2019-08-01 | 2019-08-01 | Flexible size measuring machine of battery |
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113358055A (en) * | 2021-05-31 | 2021-09-07 | 东莞市爱康电子科技有限公司 | Battery cell size detection machine |
| CN114413786A (en) * | 2022-01-20 | 2022-04-29 | 深圳佳视德智能科技有限公司 | Double-channel size detection method and device for soft package battery |
| CN115388827A (en) * | 2022-08-22 | 2022-11-25 | 深圳市誉辰智能装备股份有限公司 | Contact type measuring machine for size of square-shell battery |
-
2019
- 2019-08-01 CN CN201921241135.1U patent/CN210089567U/en active Active
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113358055A (en) * | 2021-05-31 | 2021-09-07 | 东莞市爱康电子科技有限公司 | Battery cell size detection machine |
| CN114413786A (en) * | 2022-01-20 | 2022-04-29 | 深圳佳视德智能科技有限公司 | Double-channel size detection method and device for soft package battery |
| CN115388827A (en) * | 2022-08-22 | 2022-11-25 | 深圳市誉辰智能装备股份有限公司 | Contact type measuring machine for size of square-shell battery |
| CN115388827B (en) * | 2022-08-22 | 2023-11-14 | 深圳市誉辰智能装备股份有限公司 | Square shell battery size contact type measuring machine |
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Address after: 519180 No. 209 Pearl Peak Avenue, Jingan Town, Doumen District, Zhuhai City, Guangdong Province Patentee after: Zhuhai Guanyu Battery Co., Ltd Address before: 519180 No. 209 Pearl Peak Avenue, Jingan Town, Doumen District, Zhuhai City, Guangdong Province Patentee before: ZHUHAI COSLIGHT BATTERY Co.,Ltd. |