CN213287489U - Novel multi-functional high-speed point gum machine - Google Patents
Novel multi-functional high-speed point gum machine Download PDFInfo
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- CN213287489U CN213287489U CN202021796007.6U CN202021796007U CN213287489U CN 213287489 U CN213287489 U CN 213287489U CN 202021796007 U CN202021796007 U CN 202021796007U CN 213287489 U CN213287489 U CN 213287489U
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Abstract
The utility model discloses a novel multi-functional high-speed point gum machine, include: the automatic gluing device comprises a rack, a Y-axis sliding module arranged on the rack, an X-axis sliding mechanism arranged on the rack above the Y-axis sliding module, two gluing mechanisms arranged on the X-axis sliding mechanism, and a visual detection mechanism arranged on the X-axis sliding mechanism on one side of the gluing mechanism; the Y-axis sliding module comprises two Y-axis sliding mechanisms, each Y-axis sliding mechanism is provided with a product jig, and the Y-axis sliding mechanisms are used for driving the product jigs to do linear motion along the running direction of the Y-axis sliding mechanisms; the X-axis sliding mechanism is used for driving the dispensing mechanism and the visual detection mechanism to do linear motion along the running direction of the X-axis sliding mechanism; the glue dispensing mechanism is used for executing glue dispensing action; the visual inspection mechanism is used for performing visual inspection. The utility model discloses realize that the duplex position point is glued, improved the productivity, realize avoiding the bad appearance in batches to product location and online quality control, effectively guarantee product quality.
Description
Technical Field
The utility model relates to a point gum machine technical field especially relates to a novel multi-functional high-speed point gum machine.
Background
Along with the general application of electronic glue in trades such as electron trade and automotive industry for the application of point gum machine is also more and more extensive, but the ubiquitous defect of low precision, poor stability of current point gum machine leads to the productivity low, and the point gum valve of current point gum machine washs the back of reinstallating, and the position change is great, influences the effect of gluing, and does not have visual detection and application, and product quality can't guarantee, probably causes the output of bad product in batches.
Accordingly, the prior art is deficient and needs improvement.
SUMMERY OF THE UTILITY MODEL
The utility model aims at overcoming the not enough of prior art, provide a novel multi-functional high-speed point gum machine.
The technical scheme of the utility model as follows:
a novel multi-functional high-speed point gum machine includes: the automatic gluing device comprises a rack, a Y-axis sliding module arranged on the rack, an X-axis sliding mechanism arranged on the rack above the Y-axis sliding module, two gluing mechanisms arranged on the X-axis sliding mechanism, and a visual detection mechanism arranged on the X-axis sliding mechanism on one side of the gluing mechanism; the Y-axis sliding module comprises two Y-axis sliding mechanisms, two opposite sides of the rack are respectively provided with one Y-axis sliding mechanism, each Y-axis sliding mechanism can be slidably provided with a product jig for positioning and placing a product, and the product jig is driven to linearly move along the running direction of the Y-axis sliding mechanism by the action of the Y-axis sliding mechanism when in use; the two dispensing mechanisms are used for executing dispensing actions, and each dispensing mechanism realizes the operation of linear motion along the running direction of the X-axis sliding mechanism through the action of the X-axis sliding mechanism; the visual detection mechanism is used for carrying out visual detection on the product, and the visual detection mechanism realizes the operation of linear motion along the running direction of the X-axis sliding mechanism through the action of the X-axis sliding mechanism.
Further, the X-axis sliding mechanism comprises two mounting columns, a first linear motor and a second linear motor; the two mounting columns are arranged on the rack at the outer sides of the two Y-axis sliding mechanisms; the first linear motor is arranged on the two mounting columns above the two Y-axis sliding mechanisms, the first linear motor is a double-rotor linear motor, each rotor slider of the double-rotor linear motor is respectively provided with one dispensing mechanism, and each dispensing mechanism realizes linear motion along the running direction of the double-rotor linear motor through the action of the rotor slider connected with the dispensing mechanism when in use; the second linear motor is arranged on the two mounting columns on one side of the first linear motor, the visual detection mechanism is arranged on the output end of the second linear motor, and when the visual detection mechanism is used, the visual detection mechanism can move linearly along the running direction of the second linear motor through the action of the second linear motor.
Furthermore, each glue dispensing mechanism comprises an installation plate arranged on the rotor sliding block, a first lead screw motor arranged on the installation plate, a glue dispensing valve connected with the output end of the first lead screw motor, and an optical fiber sensor group arranged on the installation plate below the glue dispensing valve; the output end of the first lead screw motor is provided with a sliding table, the mounting plate is provided with two sliding rails matched with the sliding table, the sliding table is slidably arranged on the two sliding rails, the dispensing valve is arranged on the sliding table, when the dispensing valve is used, the sliding table is driven by the action of the first lead screw motor to slide up and down on the sliding rails, the dispensing valve moves in the same direction along with the sliding of the sliding table, and the dispensing operation of a product is realized by the action of the dispensing valve; the optical fiber sensor group is used for sensing the position of the dispensing valve so as to realize the position calibration of the dispensing valve.
Furthermore, the visual detection mechanism comprises a fixing plate arranged on the output end of the second linear motor, a second screw rod motor arranged on the fixing plate, and a camera connected with the output end of the second screw rod motor; the output end of the second screw rod motor is provided with a connecting block, the fixing plate is provided with two guide rails matched with the connecting block, the connecting block is slidably arranged on the two guide rails, the camera is arranged on the connecting block, the connecting block is driven by the action of the second screw rod motor to slide up and down on the guide rails when the camera is used, and the camera moves in the same direction along with the sliding of the connecting block; the connecting block in camera below is equipped with the installation piece, correspond on the installation piece the position of camera is provided with shoots the window, still be equipped with laser displacement sensor on the installation piece for detect some glue routes, the below of installation piece still is equipped with the light source, just the light source corresponds the position of shooting the window is equipped with the collection window, is used for the camera to gather the image.
Further, each product tool all includes that the product places district and bad buffers, the product is placed the district and is used for fixing a position and places the product, bad buffers are used for supplying behind the visual detection defective products to keep in.
Further, still be equipped with the first inductor of a plurality of under from the top down on the mounting panel, it is corresponding, be equipped with first response piece on the slip table, first lead screw motor realizes the control to the stroke through first inductor and first response piece.
Furthermore, a plurality of second inductors are further arranged on the fixing plate from top to bottom, correspondingly, second induction sheets are arranged on the connecting blocks, and the second lead screw motor realizes stroke control through the second inductors and the second induction sheets.
Furthermore, each Y-axis sliding mechanism comprises a third linear motor, the output end of each third linear motor is provided with one product jig, and when the Y-axis sliding mechanism is used, the product jig is linearly moved along the running direction of the third linear motor through the third linear motor connected with the product jig; the third linear motor is provided with a plurality of third inductors along the running direction, correspondingly, the output end of the third linear motor is provided with a third induction sheet, and the third linear motor realizes the control of the stroke through the third inductors and the third induction sheet.
By adopting the scheme, the utility model discloses following beneficial effect has:
1. the utility model is designed to realize double-station glue dispensing, improve the productivity, realize product positioning and online quality monitoring through the visual detection mechanism, avoid bad appearance in batches and effectively ensure the product quality;
2. the application of the linear motor in the optimized scheme improves the running speed and has high positioning precision;
3. the application of optical fiber sensor group in the preferred scheme can automated inspection rectify the position of point gluey valve, has solved the position error that traditional manual work was adjusted the cause, guarantees to glue the uniformity.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings needed to be used in the description of the embodiments or the prior art will be briefly described below, it is obvious that the drawings in the following description are only some embodiments of the present invention, and for those skilled in the art, other drawings can be obtained according to the structures shown in the drawings without creative efforts.
FIG. 1 is a three-dimensional structure of the present invention;
FIG. 2 is an enlarged view of FIG. 1 at A;
fig. 3 is a three-dimensional structure diagram of the Y-axis sliding mechanism of the present invention;
fig. 4 is a three-dimensional structure diagram of the X-axis sliding mechanism of the present invention;
fig. 5 is a schematic view of a three-dimensional structure of the dispensing mechanism of the present invention;
fig. 6 is a schematic view of the three-dimensional structure of the vision inspection mechanism of the present invention.
The objects, features and advantages of the present invention will be further described with reference to the accompanying drawings.
Detailed Description
The present invention will be described in detail below with reference to the accompanying drawings and specific embodiments.
Referring to fig. 1 to 6, the utility model provides a novel multi-functional high-speed point gum machine, include: the automatic gluing machine comprises a rack 1, a Y-axis sliding module arranged on the rack 1, an X-axis sliding mechanism 2 arranged on the rack 1 above the Y-axis sliding module, two glue dispensing mechanisms 3 arranged on the X-axis sliding mechanism 2, and a visual detection mechanism 4 arranged on the X-axis sliding mechanism 2 at one side of the glue dispensing mechanisms 3; the Y-axis sliding module comprises two Y-axis sliding mechanisms, two opposite sides of the rack 1 are respectively provided with one Y-axis sliding mechanism, each Y-axis sliding mechanism can be slidably provided with a product jig 5 for positioning and placing a product, and when the Y-axis sliding module is used, the product jig 5 is driven to linearly move along the running direction of the Y-axis sliding mechanism through the action of the Y-axis sliding mechanism; the two dispensing mechanisms 3 are used for executing dispensing actions, and each dispensing mechanism 3 realizes the operation of linear motion along the running direction of the X-axis sliding mechanism 2 through the action of the X-axis sliding mechanism 2; the visual detection mechanism 4 is used for carrying out visual detection on the product, and the visual detection mechanism 4 realizes the operation of linear motion along the running direction of the X-axis sliding mechanism 2 through the action of the X-axis sliding mechanism 2;
each product jig 5 comprises a product placing area 51 and a poor temporary storage area 52, the product placing area 51 is used for positioning and placing products, and the poor temporary storage area 52 is used for temporary storage of defective products after visual detection.
In the present embodiment, the X-axis sliding mechanism 2 includes two mounting posts 21, a first linear motor 22 and a second linear motor 23; the two mounting columns 21 are arranged on the frame 1 at the outer sides of the two Y-axis sliding mechanisms; the first linear motor 22 is arranged on the two mounting columns 21 above the two Y-axis sliding mechanisms, the first linear motor 22 is a double-rotor linear motor, each rotor slider of the double-rotor linear motor is respectively provided with one dispensing mechanism 3, and each dispensing mechanism 3 realizes linear motion along the running direction of the double-rotor linear motor through the action of the rotor slider connected with the dispensing mechanism 3 when in use; the second linear motor 23 is arranged on the two mounting columns 21 on one side of the first linear motor 22, the visual detection mechanism 4 is arranged on the output end of the second linear motor 23, and when the visual detection mechanism 4 is used, the visual detection mechanism 4 can move linearly along the running direction of the second linear motor 23 through the action of the second linear motor 23.
In this embodiment, each glue dispensing mechanism 3 includes an installation plate 31 disposed on the mover slide, a first lead screw motor 32 disposed on the installation plate 31, a glue dispensing valve 33 connected to an output end of the first lead screw motor 32, and an optical fiber sensor group 34 disposed on the installation plate 31 below the glue dispensing valve 33; a sliding table is arranged at the output end of the first lead screw motor 32, two sliding rails matched with the sliding table are arranged on the mounting plate 31, the sliding table can be arranged on the two sliding rails in a sliding manner, the dispensing valve 33 is arranged on the sliding table, when the dispensing device is used, the sliding table is driven by the action of the first lead screw motor 32 to slide up and down on the sliding rails, the dispensing valve 33 moves in the same direction along with the sliding of the sliding table, and the dispensing operation of a product is realized by the action of the dispensing valve 33; the optical fiber sensor group 34 is used for sensing the position of the dispensing valve 33 to realize the position calibration of the dispensing valve 33, and effectively avoid the position deviation caused after the dispensing valve 33 is installed again;
a plurality of first inductors 35 are further arranged on the mounting plate 31 from top to bottom, correspondingly, a first induction sheet 36 is arranged on the sliding table, and the first lead screw motor 32 realizes stroke control through the first inductors 35 and the first induction sheets 36;
further, the dispensing valve 33 includes any one of a pneumatic valve, a screw valve, and a piezoelectric valve.
In this embodiment, the visual inspection mechanism 4 includes a fixing plate 41 disposed on the output end of the second linear motor 23, a second lead screw motor 42 disposed on the fixing plate 41, a camera 43 connected to the output end of the second lead screw motor 42, and a protective cover disposed on the mounting plate for protection; the output end of the second lead screw motor 42 is provided with a connecting block, the fixing plate 41 is provided with two guide rails matched with the connecting block, the connecting block is slidably arranged on the two guide rails, the camera 43 is arranged on the connecting block, when the device is used, the connecting block is driven by the action of the second lead screw motor 42 to slide up and down on the guide rails, the camera 43 does equidirectional motion along with the sliding of the connecting block, and particularly, the camera 43 is a high-resolution area-array camera; the connecting block is provided with an installation block below the camera 43, a shooting window is arranged on the installation block corresponding to the position of the camera 43, the installation block is further provided with a laser displacement sensor 44 for detecting a dispensing path, a light source 45 is arranged below the installation block, and a collecting window is arranged on the light source 45 corresponding to the position of the shooting window for the camera 43 to collect images;
a plurality of second sensors 46 are further arranged on the fixing plate 41 from top to bottom, correspondingly, a second sensing piece 47 is arranged on the connecting block, and the second lead screw motor 42 controls the stroke through the second sensors 46 and the second sensing piece 47.
In this embodiment, each Y-axis sliding mechanism includes a third linear motor 6, an output end of each third linear motor 6 is provided with one product fixture 5, and when in use, the product fixture 5 is operated to move linearly along the running direction of the third linear motor 6 through the third linear motor 6 connected with the product fixture 5; a plurality of third inductors 61 are arranged on the third linear motor 6 along the running direction of the third linear motor, correspondingly, a third induction sheet 62 is arranged on the output end of the third linear motor 6, and the third linear motor 6 realizes the control of the stroke through the third inductors 61 and the third induction sheets 62.
In this embodiment, a control device is arranged in the rack 1, and the control device is electrically connected with the first linear motor 22, the second linear motor 23, the third linear motor 6, the first lead screw motor 32, the second lead screw motor 42, the first sensor 35, the second sensor 46, the third sensor 61, the dispensing valve 33, the optical fiber sensor group 34, the camera 43, the light source 45 and the laser displacement sensor 44, respectively, and is used for controlling the operation of the device;
furthermore, wheels 11 are respectively arranged on the periphery of the bottom of the rack 1, so that the transportation equipment is convenient; frame 1 still is equipped with detachable balancing weight 12 in one side of each wheel 11 for reduce the influence that vibrations that equipment high-speed operation produced caused frame 1, improve equipment's stability.
The utility model discloses working process and principle as follows: after the device is powered on, the dispensing valve 33 is firstly moved to the sensing position of the optical fiber sensor group 34, the automatic position calibration of the dispensing valve 33 is completed, then, the product is placed in the product placing area 51 of the product jig 5, the third linear motor 6 drives the product jig 5 to move to the working position of the dispensing valve 33, the position of the product is positioned by the visual detection mechanism 4, and then, dispensing the product is finished under the matching use of the first linear motor 22, the first screw rod motor 32 and the dispensing valve 33, the dispensing effect of the product is detected again through the visual detection mechanism 4, after the detection is finished, the product jig 5 returns to the feeding position, when defective products occur, the products are transferred from the product placement area 51 to the defective temporary storage area 52 by a manual or mechanical hand, and at this time, the qualified products and the defective products can be taken away respectively, and the products to be processed are placed again for processing the next batch of products.
It is worth mentioning that the two glue dispensing mechanisms 3 can work independently without mutual interference; because the linear motor is adopted as the drive, the automatic dispensing device has the advantages of high speed and high positioning precision, and meanwhile, the application of the optical fiber sensor group 34 can automatically detect and correct the position of the dispensing valve 33, thereby solving the problem of position error caused by traditional manual alignment and ensuring dispensing consistency.
Compared with the prior art, the utility model discloses following beneficial effect has:
1. the utility model is designed to realize double-station glue dispensing, improve the productivity, realize product positioning and online quality monitoring through the visual detection mechanism, avoid bad appearance in batches and effectively ensure the product quality;
2. the application of the linear motor in the optimized scheme improves the running speed and has high positioning precision;
3. the application of optical fiber sensor group in the preferred scheme can automated inspection rectify the position of point gluey valve, has solved the position error that traditional manual work was adjusted the cause, guarantees to glue the uniformity.
The above description is only exemplary of the present invention and should not be construed as limiting the present invention, and any modifications, equivalents and improvements made within the spirit and principles of the present invention are intended to be included within the scope of the present invention.
Claims (8)
1. The utility model provides a novel multi-functional high-speed point gum machine which characterized in that includes: the automatic gluing device comprises a rack, a Y-axis sliding module arranged on the rack, an X-axis sliding mechanism arranged on the rack above the Y-axis sliding module, two gluing mechanisms arranged on the X-axis sliding mechanism, and a visual detection mechanism arranged on the X-axis sliding mechanism on one side of the gluing mechanism; the Y-axis sliding module comprises two Y-axis sliding mechanisms, two opposite sides of the rack are respectively provided with one Y-axis sliding mechanism, each Y-axis sliding mechanism can be slidably provided with a product jig for positioning and placing a product, and the product jig is driven to linearly move along the running direction of the Y-axis sliding mechanism by the action of the Y-axis sliding mechanism when in use; the two dispensing mechanisms are used for executing dispensing actions, and each dispensing mechanism realizes the operation of linear motion along the running direction of the X-axis sliding mechanism through the action of the X-axis sliding mechanism; the visual detection mechanism is used for carrying out visual detection on the product, and the visual detection mechanism realizes the operation of linear motion along the running direction of the X-axis sliding mechanism through the action of the X-axis sliding mechanism.
2. The novel multifunctional high-speed dispenser according to claim 1, wherein the X-axis sliding mechanism comprises two mounting posts, a first linear motor and a second linear motor; the two mounting columns are arranged on the rack at the outer sides of the two Y-axis sliding mechanisms; the first linear motor is arranged on the two mounting columns above the two Y-axis sliding mechanisms, the first linear motor is a double-rotor linear motor, each rotor slider of the double-rotor linear motor is respectively provided with one dispensing mechanism, and each dispensing mechanism realizes linear motion along the running direction of the double-rotor linear motor through the action of the rotor slider connected with the dispensing mechanism when in use; the second linear motor is arranged on the two mounting columns on one side of the first linear motor, the visual detection mechanism is arranged on the output end of the second linear motor, and when the visual detection mechanism is used, the visual detection mechanism can move linearly along the running direction of the second linear motor through the action of the second linear motor.
3. The novel multifunctional high-speed dispenser according to claim 2, wherein each dispensing mechanism comprises a mounting plate arranged on the rotor slider, a first lead screw motor arranged on the mounting plate, a dispensing valve connected with the output end of the first lead screw motor, and an optical fiber sensor group arranged on the mounting plate below the dispensing valve; the output end of the first lead screw motor is provided with a sliding table, the mounting plate is provided with two sliding rails matched with the sliding table, the sliding table is slidably arranged on the two sliding rails, the dispensing valve is arranged on the sliding table, when the dispensing valve is used, the sliding table is driven by the action of the first lead screw motor to slide up and down on the sliding rails, the dispensing valve moves in the same direction along with the sliding of the sliding table, and the dispensing operation of a product is realized by the action of the dispensing valve; the optical fiber sensor group is used for sensing the position of the dispensing valve so as to realize the position calibration of the dispensing valve.
4. The novel multifunctional high-speed dispenser according to claim 2, wherein the visual detection mechanism comprises a fixing plate disposed on the output end of the second linear motor, a second lead screw motor disposed on the fixing plate, and a camera connected to the output end of the second lead screw motor; the output end of the second screw rod motor is provided with a connecting block, the fixing plate is provided with two guide rails matched with the connecting block, the connecting block is slidably arranged on the two guide rails, the camera is arranged on the connecting block, the connecting block is driven by the action of the second screw rod motor to slide up and down on the guide rails when the camera is used, and the camera moves in the same direction along with the sliding of the connecting block; the connecting block in camera below is equipped with the installation piece, correspond on the installation piece the position of camera is provided with shoots the window, still be equipped with laser displacement sensor on the installation piece for detect some glue routes, the below of installation piece still is equipped with the light source, just the light source corresponds the position of shooting the window is equipped with the collection window, is used for the camera to gather the image.
5. The novel multifunctional high-speed dispenser according to claim 1, wherein each product jig comprises a product placement area and a defective temporary storage area, the product placement area is used for positioning and placing products, and the defective temporary storage area is used for temporary storage of defective products after visual inspection.
6. The novel multifunctional high-speed dispenser according to claim 3, wherein a plurality of first sensors are further arranged on the mounting plate from top to bottom, correspondingly, first sensing pieces are arranged on the sliding table, and the first lead screw motor realizes stroke control through the first sensors and the first sensing pieces.
7. The novel multifunctional high-speed dispenser according to claim 4, wherein a plurality of second sensors are further arranged on the fixing plate from top to bottom, correspondingly, a second sensing piece is arranged on the connecting block, and the second lead screw motor realizes stroke control through the second sensors and the second sensing piece.
8. The novel multifunctional high-speed dispenser according to claim 1, wherein each Y-axis sliding mechanism comprises a third linear motor, and an output end of each third linear motor is provided with one product jig, so that the product jig is linearly moved in the running direction of the third linear motor by the third linear motor connected with the product jig during use; the third linear motor is provided with a plurality of third inductors along the running direction, correspondingly, the output end of the third linear motor is provided with a third induction sheet, and the third linear motor realizes the control of the stroke through the third inductors and the third induction sheet.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202021796007.6U CN213287489U (en) | 2020-08-25 | 2020-08-25 | Novel multi-functional high-speed point gum machine |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202021796007.6U CN213287489U (en) | 2020-08-25 | 2020-08-25 | Novel multi-functional high-speed point gum machine |
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| CN213287489U true CN213287489U (en) | 2021-05-28 |
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| CN202021796007.6U Active CN213287489U (en) | 2020-08-25 | 2020-08-25 | Novel multi-functional high-speed point gum machine |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114733729A (en) * | 2022-04-13 | 2022-07-12 | 深圳市鑫龙邦科技有限公司 | Double-track dispensing machine and dispensing method thereof |
| CN114833035A (en) * | 2022-05-19 | 2022-08-02 | 深圳市昌富祥智能科技有限公司 | Multifunctional glue dispensing mechanism and use method thereof |
-
2020
- 2020-08-25 CN CN202021796007.6U patent/CN213287489U/en active Active
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114733729A (en) * | 2022-04-13 | 2022-07-12 | 深圳市鑫龙邦科技有限公司 | Double-track dispensing machine and dispensing method thereof |
| CN114833035A (en) * | 2022-05-19 | 2022-08-02 | 深圳市昌富祥智能科技有限公司 | Multifunctional glue dispensing mechanism and use method thereof |
| CN114833035B (en) * | 2022-05-19 | 2024-01-09 | 深圳市昌富祥智能科技有限公司 | Multifunctional dispensing mechanism and application method thereof |
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