CN210084444U

CN210084444U - Automatic material placing device

Info

Publication number: CN210084444U
Application number: CN201920758339.6U
Authority: CN
Inventors: 张文梨; 胡家泉; 贾玉龙; 王向红
Original assignee: Gree Electric Appliances Inc of Zhuhai; Gree Wuhan Electric Appliances Co Ltd
Current assignee: Gree Electric Appliances Inc of Zhuhai; Gree Wuhan Electric Appliances Co Ltd
Priority date: 2019-05-24
Filing date: 2019-05-24
Publication date: 2020-02-18
Anticipated expiration: 2029-05-24

Abstract

The utility model provides an automatic place material device, including frame (1), still including setting up in storage mechanism (2) of frame (1) left end, setting up in elevating system (4) of frame (1) right-hand member and be located between storage mechanism (2) and elevating system (4) and be used for moving the material of storage mechanism (2) end to moving of elevating system (4) end and carry mechanism (3). The utility model provides an automatic place material device has solved and has adopted the manual work to place the protection baffle when production in the past, and artifical intensity of labour is big, and the quality stability when large-scale production has been guaranteed to the problem of inefficiency.

Description

Automatic material placing device

Technical Field

The utility model relates to an air conditioner processing equipment's technical field especially relates to an automatic place material device.

Background

With the development of science and technology, more and more families use air conditioners, and an evaporator is one of the core components of the air conditioner, and the quality of the evaporator must be guaranteed. When the evaporators are produced, a protective clapboard must be placed to ensure that the quality cannot be influenced by mutual friction between the two evaporators. In the past, the protective partition plates are manually placed during production, so that the labor intensity of workers is high, and the efficiency is low. And the manual placement has large human factors, so that the quality stability in large-scale production cannot be ensured.

Disclosure of Invention

The utility model aims at solving the above problem, an automatic material placing device is provided, including frame 1, still including setting up in the storage mechanism 2 of 1 left end of frame, setting up in the elevating system 4 of 1 right-hand member of frame and being located the material that is used for between storage mechanism 2 and the elevating system 4 and removing the material of storage mechanism 2 end to moving and carrying mechanism 3 of elevating system 4 end.

Further, the rack 1 comprises a left end frame 11 in a rectangular parallelepiped shape and a top frame 12 extending from the top of the left end frame 11 of the rack 1 to the right side, and the transfer mechanism 3 slides along the top frame 12; a first support 111 for fixing the material storage mechanism 2 is arranged in the middle of the left end frame 11, and the material storage mechanism 2 is positioned below the first support 111; the lifting mechanism 4 is located on the right side of the left end frame 11, below the top frame 12.

Further, the storage mechanism 2 includes a first module 21 and a jacking plate group 23, the first module 21 includes a first lead screw arranged inside the first module 21, a first motor 211 providing a driving force for the first lead screw, and a nut support 212 connected with the first lead screw and moving up and down along the axial direction of the first lead screw, the nut support 212 is fixedly connected with the jacking plate group 23, the jacking plate group 23 is composed of a plurality of jacking plates arranged in parallel and having top surfaces on the same horizontal plane, and the jacking plate group 23 moves vertically along with the up-and-down movement of the nut support 212.

Further, an angle iron 24 for positioning the protection partition plate stack is fixed above the first support 111; the angle iron 24 is L-shaped, and the angle iron 24 is oppositely arranged at two sides of the rear end of the protection partition plate stack.

Further, the transferring mechanism 3 comprises a transferring motor 31, a lifting cylinder 32, a piston rod 33, a sliding plate 34, a gear, a rack 35 and a vacuum chuck 36; the rack 35 is arranged on the inner side of the top frame 12, the sliding plate 34 is arranged on the top frame 12 through gears at two ends, and the gears are meshed with the rack 35 to enable the sliding plate 34 to slide along the top frame 12; a shifting motor 31 is arranged on one side of the sliding plate 34, a driving shaft of the shifting motor 31 vertically penetrates through the sliding plate 34 to be connected with a gear, and the sliding plate 34 is driven to slide along the top frame 12; the middle part of the sliding plate 34 is provided with a lifting cylinder 32, a piston rod 33 of the lifting cylinder 32 vertically penetrates through the sliding plate 34 to be connected with a second fixing plate 38, and a vacuum suction cup 36 is arranged below the second fixing plate 38.

Further, a first guide rod 37 penetrating the sliding plate 34 is provided at one side or both sides of the piston rod 33 to ensure the vertical movement of the vacuum chuck 36.

Further, the lifting mechanism 4 comprises a second module 41, and the second module 41 is composed of a second motor 411, a second screw 412, a transverse plate 413, a U-shaped seat 414, a sprocket 415 and a chain 416; a second bracket 112 is transversely arranged in the middle of the right side of the left end frame 11, a second motor 411 is fixed below the second bracket 112, a second screw 412 penetrates through the second bracket 112 and is connected with the second motor 411, and the upper part of the second screw 412 is fixed on a third bracket 113; a transverse plate 413 is arranged on the second screw rod 412, and the transverse plate 413 is in threaded connection with the second screw rod 412; at least one U-shaped seat 414 is fixed on the transverse plate 413, each U-shaped seat 414 is provided with a chain wheel 415 and a chain 416 which are meshed with each other, one end of the chain 416 is fixed on the second bracket 112, the other end of the chain 416 is connected with a lifting fixing plate 43, and the lifting fixing plate 43 is connected with a fork plate 42 which is parallel to the horizontal plane through a bent fork 44.

Further, a guide rail 46 is provided on the vertical support at the front end of the right side of the left end frame 11, and the lifting fixing plate 43 slides up and down on the guide rail 46 through a slider 45 fixedly connected thereto.

Further, at least two second guide rods 417 penetrating through the transverse plate 413 are vertically fixed between the second bracket 112 and the third bracket 113, and the second guide rods 417 play a guiding role to ensure that the transverse plate 413 and the fork plate 42 vertically move up and down.

Further, the automatic material placing device is controlled by a PLC, and the PLC controls the first motor 211, the transferring motor 31 and the second motor 411 to enable the top end of the material pile on the material storing mechanism 2 to be at a first height 51 and enable the top end of the material pile on the lifting mechanism 4 to be at a second height 52; the first height 51 and the second height 52 match.

The utility model discloses possess following advantage:

1. the utility model discloses utilize vacuum chuck to suck up the protection baffle, utilize the lift cylinder to mention, put down the protection baffle, utilize and carry the motor and carry out the protection baffle and carry out the load, artifical intensity is big when having solved the manual work and placing the protection baffle, problem of inefficiency.

2. The utility model discloses utilize PLC control protection baffle to pile and go up and down and the evaporimeter piles goes up and down, the stability of quality when having guaranteed large-scale production, the automatic level of lifting means.

Drawings

Fig. 1 is a schematic view of an overall structure frame according to an embodiment of the present invention.

Fig. 2 is a schematic structural view of a storage mechanism according to an embodiment of the present invention.

Fig. 3 is a schematic view of a partial structure of a storage mechanism according to an embodiment of the present invention.

Fig. 4 is a schematic structural view of a transfer mechanism according to an embodiment of the present invention.

Fig. 5 is a schematic structural diagram of an elevating mechanism according to an embodiment of the present invention.

Fig. 6 is a schematic view of the material stacking height of the material storage mechanism according to an embodiment of the present invention.

Fig. 7 is a first schematic view illustrating a material stacking height of the lifting mechanism according to an embodiment of the present invention.

Fig. 8 is a schematic view of a material stacking height of the lifting mechanism according to an embodiment of the present invention.

The reference numerals in the figures denote the following meanings:

the lifting device comprises a rack 1, a left end frame 11, a first bracket 111, a second bracket 112, a third bracket 113, a top frame 12, a storage mechanism 2, a first module 21, a first motor 211, a nut bracket 212, a first fixing plate 22, a jacking plate group 23, angle irons 24, a transfer mechanism 3, a transfer motor 31, a lifting cylinder 32, a piston rod 33, a sliding plate 34, a rack 35, a vacuum chuck 36, a first guide rod 37, a second fixing plate 38, a lifting mechanism 4, a second module 41, a second motor 411, a second screw rod 412, a transverse plate 413, a U-shaped seat 414, a chain wheel 415, a chain 416, a second guide rod 417, a fork plate 42, a lifting fixing plate 43, a bent fork 44, a sliding block 45, a guide rail 46, a first height 51, a second height 52, a protective partition plate 61 and an evaporator 62.

Detailed Description

The present invention will be described in further detail with reference to the accompanying drawings.

In this disclosure, aspects of the present invention are described with reference to the accompanying drawings, in which a number of illustrative embodiments are shown. Embodiments of the present disclosure are not necessarily intended to include all aspects of the invention. It should be appreciated that the various concepts and embodiments described above, as well as those described in greater detail below, may be implemented in any of numerous ways, as the disclosed concepts and embodiments are not limited to any implementation. Additionally, some aspects of the present disclosure may be used alone or in any suitable combination with other aspects of the present disclosure.

The utility model discloses when mainly realizing the pile of air conditioner evaporimeter 62, the automatic function of placing protection baffle 61 in the middle of two evaporimeters 62. The utility model discloses mainly include frame 1, storage mechanism 2, move and carry mechanism 3, elevating system 4.

As shown in fig. 1 to 4, the whole rack 1 is a frame structure, and includes a rectangular left end frame 11 and a top frame 12 extending from the top of the left end frame 11 to the right side, and the transfer mechanism 3 can slide along the top frame 12; a lifting mechanism 4 for placing the evaporator 62 and the protective partition 61 is arranged below the top frame 12; the middle part of the left end frame 11 is provided with a first bracket 111 for fixing the material storage mechanism 2; the right middle part of the left end frame 11 is provided with a second bracket 112 and a third bracket 113 for fixing the second module 41 of the lifting mechanism 4. The frame 1 is built by sectional materials, and the whole function is guaranteed not to shake in the implementation process to influence the execution of the action of the device.

As shown in fig. 2 and 3, the storage mechanism 2 is fixed below a first support 111 disposed in the middle of the left end frame 11, the storage mechanism 2 includes a first module 21 and a jacking plate group 23, the first module 21 includes a first lead screw disposed inside the first module 21, a first motor 211 providing a driving force for the first lead screw, and a nut support 212 connected to the first lead screw and moving up and down along the axial direction of the first lead screw, the nut support 212 is fixedly connected to the jacking plate group 23 through a first fixing plate 22, the jacking plate group 23 is composed of a plurality of jacking plates disposed in parallel and having top surfaces on the same horizontal plane (in fig. 3, the jacking plate group 23 is composed of five jacking plates), and thus when the nut support 212 moves up and down, the jacking plate group 23 and the stack of protective partition plates 61 disposed on the jacking plate group 23 also move up and down along with the jacking plate group. An angle iron 24 for positioning the stack of the protective partition 61 is fixed above the first bracket 111, the angle iron 24 is L-shaped, and preferably, the angle iron 24 is oppositely arranged at two sides of the rear end of the stack of the protective partition 61.

As shown in fig. 4, the transfer mechanism 3 includes a transfer motor 31, a lift cylinder 32, a piston rod 33, a slide plate 34, a gear, a rack 35, and a vacuum chuck 36. The rack 35 is arranged on the inner side of the top frame 12, the sliding plate 34 is arranged on the top frame 12 through gears at two ends, and the gears are meshed with the rack 35 to enable the sliding plate 34 to slide along the top frame 12; a shifting motor 31 is arranged on one side of the sliding plate 34, and a driving shaft of the shifting motor 31 vertically penetrates through the sliding plate 34 to be connected with a gear, so that driving force for sliding the sliding plate 34 along the top frame 12 is provided; the sliding plate 34 is provided with a lifting cylinder 32, a piston rod 33 of the lifting cylinder 32 vertically penetrates through the sliding plate 34 to be connected with a second fixing plate 38, and a vacuum suction cup 36 is installed below the second fixing plate 38. When the lifting cylinder 32 descends to a fixed position, the vacuum chuck 36 can be in contact with the stack of the protective partition 61 and suck up the protective partition 61, the transfer motor 31 drives the gear to rotate so that the sliding plate 34 moves along the direction of the top frame 12, the lifting cylinder 32 descends again after reaching a specified position, the vacuum chuck 36 is cut off, the protective partition 61 is put down, and the transfer action is completed. Alternatively, one or both sides of the piston rod 33 may be provided with a first guide rod 37 penetrating the sliding plate 34 to ensure the vertical movement of the vacuum chuck 36.

As shown in fig. 1 and 5, in order to ensure that the protective partition 61 is placed in place without interference and collision due to too high stacking, the lifting mechanism 4 employs a mechanism including a second motor 411 and a second screw 412. The lifting mechanism 4 comprises a second module 41, and the second module 41 is composed of a second motor 411, a second screw 412, a transverse plate 413, a U-shaped seat 414, a chain wheel 415 and a chain 416. The right side of the left end frame 11 is transversely provided with a second bracket 112 and a third bracket 113, a second motor 411 is fixed below the second bracket 112, a second screw 412 penetrates through the second bracket 112 and is connected with the second motor 411, and the upper part of the second screw 412 is fixed on the third bracket 113 arranged at the middle upper part of the right side of the left end frame 11. The second screw 412 is provided with a transverse plate 413, and the transverse plate 413 is in threaded connection with the second screw 412. At least two second guide rods 417 penetrating through the transverse plate 413 are vertically arranged between the second bracket 112 and the third bracket 113, and the second guide rods 417 play a role in guiding and ensure that the transverse plate 413 and the fork plate 42 vertically move up and down. At least one U-shaped seat 414 is fixed on the transverse plate 413, a chain wheel 415 and a matched chain 416 are arranged on each U-shaped seat 414, one end of the chain 416 is fixed on the second bracket 112, the other end of the chain 416 is connected with the lifting fixing plate 43, and the lifting fixing plate 43 is connected with the fork plate 42 parallel to the horizontal plane through a bent fork 44. The fork plate 42 is used to house the evaporator 62 and the protective barrier 61. Therefore, when the second motor 411 drives the second lead screw 412 to rotate, the transverse plate 413 on the second lead screw 412 is lifted to drive the chain 416 to rotate, so that the fork plate 42 on which the evaporator 62 and the protective partition 61 are placed is lifted. A guide rail 46 is arranged on the vertical bracket at the front end of the right side of the left end frame 11, and the lifting fixing plate 43 slides up and down on the guide rail 46 through a sliding block 45 fixedly connected with the lifting fixing plate.

The utility model discloses a device adopts PLC (programmable logic controller) control, and PLC is reliable and stable, and convenient degree is high, is applicable to this type of automation equipment's motion control. The PLC controls the first motor 211, the transferring motor 31 and the second motor 411, so that when the transferring mechanism 3 of the material storing mechanism 2 takes away the uppermost protective partition 61, the first motor 211 drives the first screw rod to rotate, the jacking plate group 23 ascends upwards for a certain distance, and the protective partition 61 taken away by the transferring mechanism 3 is ensured to be at the same first height 51 (as shown in figure 6) every time, thereby preventing the condition that equipment faults are caused because the thickness of a protective partition pile is reduced and a certain protective partition 61 cannot be sucked up by the vacuum chuck 36 after the protective partitions 61 are taken away one by one due to the single stroke of the air cylinder; the transfer mechanism 3 moves the sucked protective partition 61 to the right lifting mechanism 4, after an evaporator 62 is placed (the evaporator 62 is placed according to a certain frequency, so that the protective partition 61 and the evaporator 62 are spaced apart, as shown in fig. 8), the fork plate 42 descends once, and the descending height is ensured to be substantially consistent with the thickness of the condenser, and then the second motor 411 drives the vacuum chuck 36 to cut off the air, so that the protective partition 61 is placed at the same second height 52, as shown in fig. 7 and 8. Meanwhile, the PLC controls the lifting plate and the fork plate 42 to move up and down, so that the first height 51 for manually placing the stack of the protective partition 61 and the second height 52 for taking away the evaporator 62 are matched.

To sum up, the utility model provides an automatic material device of placing has solved in the past and has adopted the manual work to place the protection baffle when production, and artifical intensity of labour is big, and the quality stability when large-scale production has been guaranteed to the problem of inefficiency.

The above description is only for the preferred embodiment of the present invention, and is not intended to limit the present invention, and any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present invention should be included within the protection scope of the present invention.

Claims

1. The utility model provides an automatic place material device, includes frame (1), its characterized in that still includes storage mechanism (2) that set up in frame (1) left end, sets up in elevating system (4) of frame (1) right-hand member and is located between storage mechanism (2) and elevating system (4) and is used for moving the material of storage mechanism (2) end to moving mechanism (3) that moves of elevating system (4) end.

2. The automatic material placement device according to claim 1, wherein: the rack (1) comprises a cuboid left end frame (11) and a top frame (12) extending from the top of the left end frame (11) of the rack (1) to the right side, and the transfer mechanism (3) slides along the top frame (12); a first support (111) for fixing the material storage mechanism (2) is arranged in the middle of the left end frame (11), and the material storage mechanism (2) is positioned below the first support (111); the lifting mechanism (4) is positioned on the right side of the left end frame (11) and below the top frame (12).

3. The automated material placement device of claim 2, wherein: storage mechanism (2) include first module (21) and jacking board group (23), first module (21) are including setting up in the inside first lead screw of first module (21), for first lead screw provides first motor (211) of drive power, and be connected and follow the nut support (212) of first lead screw axial direction up-and-down motion with first lead screw, nut support (212) and jacking board group (23) fixed connection, jacking board group (23) comprise a plurality of parallel arrangement and the jacking board of top surface on same horizontal plane, jacking board group (23) are along with the up-and-down motion and vertical motion of nut support (212).

4. The automated material placement device of claim 3, wherein: an angle iron (24) for positioning the protective partition plate stack is fixed above the first support (111); the angle iron (24) is L-shaped, and the angle iron (24) is oppositely arranged on two sides of the rear end of the protective partition plate stack.

5. The automated material placement device of claim 3, wherein: the transfer mechanism (3) comprises a transfer motor (31), a lifting cylinder (32), a piston rod (33), a sliding plate (34), a gear, a rack (35) and a vacuum sucker (36); the rack (35) is arranged on the inner side of the top frame (12), the sliding plate (34) is arranged on the top frame (12) through gears at two ends, and the gears are meshed with the rack (35) to enable the sliding plate (34) to slide along the top frame (12); a shifting motor (31) is further arranged on one side of the sliding plate (34), a driving shaft of the shifting motor (31) vertically penetrates through the sliding plate (34) to be connected with a gear, and the sliding plate (34) is driven to slide along the top frame (12); the middle part of the sliding plate (34) is provided with a lifting cylinder (32), a piston rod (33) of the lifting cylinder (32) vertically penetrates through the sliding plate (34) to be connected with a second fixing plate (38), and a vacuum sucker (36) is arranged below the second fixing plate (38).

6. The automated material placement device of claim 5, wherein: one side or two sides of the piston rod (33) are provided with a first guide rod (37) which penetrates through the sliding plate (34) to ensure that the vacuum chuck (36) moves vertically.

7. The automated material placement device of claim 5, wherein: the lifting mechanism (4) comprises a second module (41), and the second module (41) consists of a second motor (411), a second screw rod (412), a transverse plate (413), a U-shaped seat (414), a chain wheel (415) and a chain (416); a second bracket (112) is transversely arranged in the middle of the right side of the left end frame (11), a second motor (411) is fixed below the second bracket (112), a second screw rod (412) penetrates through the second bracket (112) and is connected with the second motor (411), and the upper part of the second screw rod (412) is fixed on a third bracket (113); a transverse plate (413) is arranged on the second screw rod (412), and the transverse plate (413) is in threaded connection with the second screw rod (412); at least one U-shaped seat (414) is fixed on the transverse plate (413), a chain wheel (415) and a chain (416) which is meshed with the chain wheel are arranged on each U-shaped seat (414), one end of the chain (416) is fixed on the second bracket (112), the other end of the chain (416) is connected with a lifting fixing plate (43), and the lifting fixing plate (43) is connected with a fork plate (42) which is parallel to the horizontal plane through a bent fork (44).

8. The automated material placement device of claim 7, wherein: a guide rail (46) is arranged on a vertical support at the front end of the right side of the left end frame (11), and the lifting fixing plate (43) slides up and down on the guide rail (46) through a sliding block (45) fixedly connected with the lifting fixing plate.

9. The automated material placement device of claim 7, wherein: at least two second guide rods (417) penetrating through the transverse plate (413) are vertically fixed between the second bracket (112) and the third bracket (113), and the second guide rods (417) play a role in guiding and ensure that the transverse plate (413) and the fork plate (42) vertically move up and down.

10. The automated material placement device of claim 7, wherein: the automatic material placing device is controlled by a PLC, the PLC controls a first motor (211), a transfer motor (31) and a second motor (411) to enable the top end of a material pile on the material storing mechanism (2) to be at a first height (51) and enable the top end of the material pile on the lifting mechanism (4) to be at a second height (52); the first height (51) and the second height (52) are matched.