CN210045601U - Material clamping mechanism for moving motor rotor - Google Patents
Material clamping mechanism for moving motor rotor Download PDFInfo
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- CN210045601U CN210045601U CN201920867135.6U CN201920867135U CN210045601U CN 210045601 U CN210045601 U CN 210045601U CN 201920867135 U CN201920867135 U CN 201920867135U CN 210045601 U CN210045601 U CN 210045601U
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- clamping jaw
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Abstract
The utility model discloses a material clamping mechanism for moving a motor rotor, which comprises a rotor conveying assembly, a material moving assembly and a sorting material receiving assembly which are sequentially arranged on a bottom plate of a frame, wherein the material moving assembly is provided with a first clamping jaw combination and a second clamping jaw combination which are used for clamping the rotor; the starting position of the first clamping jaw combination is located at the end position of the rotor conveying assembly, the end position of the first clamping jaw combination is located at the starting position of the second clamping jaw combination, and the end position of the second clamping jaw combination is located on the sorting and receiving assembly; the starting point position of the first clamping jaw combination is provided with a first image detection assembly for detecting the surface of the rotor, the starting point position of the second clamping jaw combination is provided with a second image detection assembly for detecting the circumference of the rotor, and the first image detection assembly and the second image detection assembly are respectively fixed on the bottom plate. The utility model provides a press from both sides material mechanism for moving motor rotor makes motor rotor outward appearance detect full automation mechanized operation, has improved motor rotor's detection efficiency, has saved the manual work, has reduced manufacturing cost.
Description
Technical Field
The utility model relates to a clamping mechanism on the automation line specifically is a clamping mechanism for moving motor rotor.
Background
And (3) after the fan motor rotor is pressed, coating the surface antirust paint, and detecting whether the surface coating is complete and free of defects by appearance detection. The detection is carried out twice by means of CCD image comparison, wherein the upper surface and the lower surface of the rotor are detected, and the circumferential surface of the rotor is detected. Just so need remove the motor rotor, deliver to the detection zone of the second time with the rotor after detecting for the first time, still need deliver to the letter sorting and receive the material district with the rotor after detecting for the second time, collect the yields at last, the defective products is got rid of. Such a material clamping mechanism for moving the motor rotor is lacking in the prior art. Therefore, how to solve the above problems is a problem to be solved urgently.
Disclosure of Invention
The utility model provides a to above technical problem, provide a material clamping mechanism for moving motor rotor, realize motor rotor outward appearance and examine time measuring autoloading, move the material, the process of receiving the material is received in the letter sorting, automatic upset upper and lower, the autogiration periphery during the detection makes motor rotor outward appearance detect full automation mechanized operation, has improved motor rotor's detection efficiency, has saved the manual work, has reduced manufacturing cost.
In order to achieve the above purpose, the technical scheme of the utility model is that:
a material clamping mechanism for moving a motor rotor comprises a rack, wherein a bottom plate is arranged on the rack, a rotor conveying assembly, a material moving assembly and a sorting material receiving assembly are sequentially arranged on the bottom plate, and the material moving assembly is provided with a first clamping jaw combination and a second clamping jaw combination which are used for clamping the rotor;
the starting position of the first clamping jaw combination is located at the end position of the rotor conveying assembly, the end position of the first clamping jaw combination is located at the starting position of the second clamping jaw combination, and the end position of the second clamping jaw combination is located on the sorting and receiving assembly;
the starting point position of the first clamping jaw combination is provided with a first image detection assembly for detecting the surface of the rotor, the starting point position of the second clamping jaw combination is provided with a second image detection assembly for detecting the circumference of the rotor, and the first image detection assembly and the second image detection assembly are respectively fixed on the bottom plate. The motor rotor is conveyed by the rotor conveying assembly, moved by the moving assembly and sorted by the sorting receiving assembly, so that automatic conveying in the appearance detection process of the motor rotor is realized.
The material moving assembly further comprises a moving cylinder and a guide rail sliding block combination which are fixed on the bottom plate horizontally, and a clamping jaw combination fixing plate fixed on the guide rail sliding block combination sliding block, the moving cylinder is connected with the clamping jaw combination fixing plate in a shaft mode, and the first clamping jaw combination and the second clamping jaw combination are fixed on the clamping jaw combination fixing plate. The material moving assembly realizes the movement of the rotor between different positions through the combination of the moving cylinder and the guide rail sliding block.
The first clamping jaw combination further comprises a clamping jaw cylinder fixed on the rotary cylinder, and two clamping jaws are fixed on the clamping jaw cylinder; the second clamping jaw combination comprises a clamping jaw air cylinder for fixing the two clamping jaws. The clamping jaw cylinder controls the clamping jaw to open and close to clamp or put down the motor rotor; the rotary cylinder realizes the turnover of the upper surface and the lower surface of the motor rotor, and the upper surface and the lower surface can be detected at the same position.
And further, buffer combinations are respectively arranged at two stop positions of the movement of the clamping jaw combination fixing plate. The buffer combination buffers and absorbs the motion of the clamping jaw combination fixing plate.
Furthermore, a lifting material supporting component penetrating through the bottom plate and used for jacking the rotor is arranged at the starting point of the first clamping jaw combination. The lifting material supporting component jacks up the conveyed rotor, so that the first clamping jaw is convenient to combine and grab.
The lifting supporting assembly comprises a U-shaped receiving part with a bottom plate, an upper fixing plate fixed on the bottom plate, a jacking shaft penetrating through the centers of the upper fixing plate and the U-shaped receiving part bottom plate, a screw rod motor connected with the jacking shaft, and a motor fixing plate for fixing the screw rod motor;
the U-shaped material receiving part is provided with a bottom plate for receiving the rotor conveyed by the rotor conveying assembly, and the U-shaped material receiving part is fixed with the upper fixing plate; two symmetrical guide rod shafts which jack up the shaft to move up and down are arranged between the upper fixing plate and the motor fixing plate; the lower end of the jacking shaft is fixed with a guide rod connecting plate, and the two guide rod shafts are matched with the linear bearings and then fixed on the guide rod connecting plate. The lifting material supporting assembly drives the jacking shaft to ascend through the rotation of the screw rod motor so as to convey the motor rotor to the clamping jaw of the first clamping jaw combination for clamping; after the detection of the upper surface of the rotor is finished, the rotary cylinder rotates to overturn the lower surface of the rotor to the upper part for detection.
Furthermore, a circumferential rotating assembly of a rotating rotor penetrating through the bottom plate is arranged at the starting position of the second clamping jaw combination. The circumference rotating assembly rotates the rotor for one circle, so that the circumference surface of the rotor can be detected conveniently.
The circumference rotating assembly further comprises a C-shaped frame with vertical side edges, a downward pressing air cylinder fixed on the upper part of the C-shaped frame, a vertical air cylinder fixed on the lower part of the C-shaped frame and capable of moving up and down, a lifting shaft, a synchronous motor, a vertical guide rail and slide block combination and an induction part combination fixed on the lower part of the lifting shaft and used for detecting that the lifting shaft rotates for a circle; the shaft end of the pressing cylinder is connected with a pressing block, and a rotor is clamped between the pressing block and the lifting shaft;
the bottom of the C-shaped frame is fixed on the bottom plate, an opening is formed in the corresponding position on the bottom plate, the bottom of the C-shaped frame extends downwards to vertically fix the vertical bottom plate, and the guide rail and the vertical cylinder combined by the two groups of vertical guide rail sliding blocks are respectively fixed on the vertical bottom plate;
vertical connecting plates are fixed on the sliders of the two groups of vertical guide rail slider combinations, the bottoms of the vertical connecting plates are connected with the shaft ends of the vertical cylinders, the synchronous motors are fixed on the vertical connecting plates through the motor base plates, the shaft ends of the synchronous motors are connected with the lifting shafts, the lifting shafts are provided with bearings, and corresponding bearing seats are fixed at the upper ends of the vertical connecting plates. The circumference rotating assembly jacks up the lifting shaft through the vertical cylinder, the rotor is compressed on the lifting shaft through the compression cylinder, and the synchronous motor rotates to drive the compressed rotor to rotate for a circle.
The induction part assembly comprises a support sleeve, an induction shaft, an induction switch and a switch support, wherein the induction shaft is fixed on the annular support sleeve, the support sleeve is fixed on the lower part of the lifting shaft, and the induction switch is matched with the induction shaft and fixed on the side surface of the bearing seat through the switch support. And the synchronous motor is controlled to start and stop by the signals sensed by the sensing switch.
Compared with the prior art, the utility model have following technical advantage:
1. the full automation of motor rotor appearance detection is realized, the feeding, material moving, sorting and material receiving of the rotor are automatically completed, and the upper surface and the lower surface and the circumferential surface are automatically turned during rotor detection;
2. the motor rotor detection efficiency is improved, the labor is saved, and the production cost is reduced.
Drawings
Fig. 1 is a perspective view of the present invention;
FIG. 2 is a lower perspective view of the bottom plate of FIG. 1;
FIG. 3 is a perspective view of the lifting and lowering blade assembly;
FIG. 4 is a perspective view of the transfer assembly;
fig. 5 is a perspective view of the circumferential rotation assembly.
In the figure: the device comprises a rack 1, a bottom plate 2, a rotor conveying assembly A, a first image detection assembly B, a second image detection assembly C, a sorting receiving assembly D, a material moving assembly E, a lifting material supporting assembly F, a circumferential rotating assembly G, a first clamping jaw combination E1, a second clamping jaw combination E2, a buffering combination E3, a guide rail and slider combination E4, a clamping jaw combination fixing plate E5, a moving cylinder E6, a clamping jaw E7, a clamping jaw cylinder E7, a rotating cylinder E7, a U-shaped material receiving assembly F7, an upper fixing plate F7, a jacking shaft F7, a guide rod connecting plate F7, a motor fixing plate F7, a screw rod motor F7, a C-shaped frame G7, a pressing cylinder G7, a pressing block G7, a lifting shaft G7, a bearing seat G7, a switch bracket G7, an induction switch G7, a bracket G7, a synchronous motor G7, a vertical cylinder G7, a motor G7, a vertical guide rail and slider plate 7, a vertical guide rail G7, a vertical, The sensing element assembly G16.
Detailed Description
The invention will be described in further detail below with reference to embodiments shown in the drawings.
As shown in fig. 1 to 5, the material clamping mechanism for moving the motor rotor of the present invention comprises a frame 1, wherein a bottom plate 2 is arranged on the frame 1, a rotor conveying assembly a, a material moving assembly E, and a sorting material receiving assembly D are sequentially arranged on the bottom plate 2, and the material moving assembly E is provided with a first clamping jaw combination E1 and a second clamping jaw combination E2 for clamping the rotor;
the starting position of the first clamping jaw combination E1 is located at the end position of the rotor conveying assembly A, the end position of the first clamping jaw combination E1 is located at the starting position of the second clamping jaw combination E2, and the end position of the second clamping jaw combination E2 is located on the sorting and receiving assembly D;
the starting point of the first clamping jaw combination E1 is provided with a first image detection component B for detecting the surface of the rotor, the starting point of the second clamping jaw combination E2 is provided with a second image detection component C for detecting the circumference of the rotor, and the first image detection component B and the second image detection component C are respectively fixed on the bottom plate 2.
As shown in fig. 4, the material moving assembly E further includes a horizontal moving cylinder E6 and a guide rail slider combination E4 fixed on the bottom plate 2, and a clamping jaw combination fixing plate E5 fixed on a guide rail slider combination E4 slider, the moving cylinder E6 is coupled to the clamping jaw combination fixing plate E5, and the first clamping jaw combination E1 and the second clamping jaw combination E2 are fixed on the clamping jaw combination fixing plate E5.
As shown in fig. 4, the first clamping jaw combination E1 includes a clamping jaw cylinder E8 fixed on the rotating cylinder E9, and two clamping jaws E7 fixed on the clamping jaw cylinder E8; the second jaw combination E2 includes a jaw cylinder E8 that secures two jaws E7.
As shown in fig. 4, two stop positions of the movement of the clamping jaw combination fixing plate E5 are respectively provided with a buffer combination E3.
As shown in fig. 2, a lifting and supporting assembly F penetrating the bottom plate 2 and lifting and supporting the rotor is arranged at the starting point of the first clamping jaw combination E1.
As shown in fig. 3, the lifting material supporting assembly F includes a U-shaped material receiving member F1 with a bottom plate, an upper fixing plate F2 fixed on the bottom plate 2, a jacking shaft F3 penetrating through the centers of the bottom plates of the upper fixing plate F2 and the U-shaped material receiving member F1, a screw rod motor F7 connected with the jacking shaft F3, and a motor fixing plate F6 fixing the screw rod motor F7;
as shown in fig. 3, the U-shaped receiving member F1 has a bottom plate for receiving the rotor conveyed by the rotor conveying assembly a, and the U-shaped receiving member F1 is fixed to an upper fixing plate F2; two symmetrical guide rod shafts F4 which jack up the shaft F3 to move up and down are arranged between the upper fixing plate F2 and the motor fixing plate F6; the lower end of the jacking shaft F3 is fixed with a guide rod connecting plate F5, and the two guide rod shafts F4 are matched with linear bearings and then fixed on the guide rod connecting plate F5.
As shown in fig. 2, the starting point of the second clamping jaw combination E2 is provided with a circumferential rotating assembly G of a rotating rotor penetrating through the bottom plate 2.
As shown in fig. 5, the circumferential rotation assembly G includes a C-shaped frame G1 with vertical side edges, a downward pressing cylinder G2 fixed on the upper portion of the C-shaped frame G1, a vertical cylinder G10 fixed on the lower portion of the C-shaped frame G1 and moving up and down, a lifting shaft G4, a synchronous motor G9, a vertical guide rail slider combination G12, and a sensing element combination G16 fixed on the lower portion of the lifting shaft G4 and used for detecting the rotation of the lifting shaft G4 for one circle; a pressing block G3 is connected to the shaft end of a pressing cylinder G2, and a rotor is clamped between the pressing block G3 and a lifting shaft G4;
as shown in fig. 2/5, the bottom of the C-shaped frame G1 is fixed on the bottom plate 2, an opening is provided at a corresponding position on the bottom plate 2, the bottom of the C-shaped frame G1 extends downward to vertically fix the vertical bottom plate G14, and the guide rails of the two sets of vertical guide rail slider combinations G12 and the vertical cylinder G10 are respectively fixed on the vertical bottom plate G14;
as shown in fig. 5, a vertical connecting plate G13 is fixed on the sliders of two sets of vertical guide rail slider combinations G12, the bottom of the vertical connecting plate G13 is connected with the shaft end of a vertical cylinder G10, a synchronous motor G9 is fixed on the vertical connecting plate G13 through a motor seat plate G11, the shaft end of the synchronous motor G9 is connected with a lifting shaft G4, a bearing is arranged on the lifting shaft G4, and a corresponding bearing seat G5 is fixed on the upper end of the vertical connecting plate G13.
As shown in fig. 2/5, the sensing element assembly G16 includes a bracket sleeve G8, a sensing shaft G15, a sensing switch G7, and a switch bracket G6, the sensing shaft G15 is fixed on the circular bracket sleeve G8, the bracket sleeve G8 is fixed on the lower portion of the lifting shaft G4, and the sensing switch G7 is matched with the sensing shaft G15 and fixed on the side of the bearing seat G5 through the switch bracket G6.
To sum up, the present invention, as described in the specification and the drawings, is made into a practical sample and tested by multiple use, and from the test result, it is proved that the utility model can achieve the intended purpose, and the practicability is undoubted. The above-mentioned embodiments are merely provided for convenience of illustration of the present invention and are not intended to be limiting in form; any person skilled in the art can make local changes or modifications without departing from the scope of the present invention and the technical features and similar features disclosed in the present invention, and all equivalent embodiments using the technical content disclosed in the present invention belong to the protection scope of the present invention.
Claims (9)
1. A press from both sides material mechanism for moving motor rotor is equipped with bottom plate (2), its characterized in that including frame (1) on frame (1): the bottom plate (2) is sequentially provided with a rotor conveying assembly (A), a material moving assembly (E) and a sorting and receiving assembly (D), and the material moving assembly (E) is provided with a first clamping jaw combination (E1) and a second clamping jaw combination (E2) for clamping a rotor;
the starting position of the first clamping jaw combination (E1) is located at the end position of the rotor conveying assembly (A), the end position of the first clamping jaw combination (E1) is located at the starting position of the second clamping jaw combination (E2), and the end position of the second clamping jaw combination (E2) is located on the sorting and receiving assembly (D);
the starting point position of the first clamping jaw combination (E1) is provided with a first image detection component (B) for detecting the surface of the rotor, the starting point position of the second clamping jaw combination (E2) is provided with a second image detection component (C) for detecting the circumference of the rotor, and the first image detection component (B) and the second image detection component (C) are respectively fixed on the bottom plate (2).
2. The material clamping mechanism for moving a motor rotor according to claim 1, wherein: move material subassembly (E) still including fixing on bottom plate (2) the horizontal removal cylinder (E6) and guide rail slider combination (E4) to and fix clamping jaw combination fixed plate (E5) on guide rail slider combination (E4) slider, remove cylinder (E6) coupling clamping jaw combination fixed plate (E5), first clamping jaw combination (E1), second clamping jaw combination (E2) are fixed on clamping jaw combination fixed plate (E5).
3. The clamping mechanism for moving a motor rotor according to claim 1 or 2, wherein: the first clamping jaw combination (E1) comprises a clamping jaw cylinder (E8) fixed on a rotating cylinder (E9), and two clamping jaws (E7) are fixed on a clamping jaw cylinder (E8); the second jaw combination (E2) includes a jaw cylinder (E8) that secures two jaws (E7).
4. The material clamping mechanism for moving a motor rotor according to claim 2, wherein: and buffer combinations (E3) are respectively arranged at two stop positions of the movement of the clamping jaw combination fixing plate (E5).
5. A clamping mechanism for moving a motor rotor as claimed in claim 3, wherein: and a lifting material supporting assembly (F) penetrating through the bottom plate (2) and jacking the rotor is arranged at the starting point of the first clamping jaw assembly (E1).
6. The material clamping mechanism for moving a motor rotor according to claim 5, wherein: the lifting material supporting assembly (F) comprises a U-shaped material receiving part (F1) with a bottom plate, an upper fixing plate (F2) fixed on the bottom plate (2), a jacking shaft (F3) penetrating through the centers of the bottom plates of the upper fixing plate (F2) and the U-shaped material receiving part (F1), a screw rod motor (F7) connected with the jacking shaft (F3), and a motor fixing plate (F6) for fixing the screw rod motor (F7);
the U-shaped receiving piece (F1) is provided with a bottom plate for receiving the rotor conveyed by the rotor conveying assembly (A), and the U-shaped receiving piece (F1) is fixed with an upper fixing plate (F2); two symmetrical guide rod shafts (F4) which jack up the shaft (F3) to move up and down are arranged between the upper fixing plate (F2) and the motor fixing plate (F6); the lower end of the jacking shaft (F3) is fixed with a guide rod connecting plate (F5), and the two guide rod shafts (F4) are matched with the linear bearings and then fixed on the guide rod connecting plate (F5).
7. A clamping mechanism for moving a motor rotor as claimed in claim 3, wherein: the starting point position of the second clamping jaw combination (E2) is provided with a circumferential rotating assembly (G) of a rotating rotor penetrating through the bottom plate (2).
8. The material clamping mechanism for moving a motor rotor as claimed in claim 7, wherein: the circumference rotating assembly (G) comprises a C-shaped frame (G1) with vertical side edges, a pressing cylinder (G2) fixed on the upper portion of the C-shaped frame (G1) and downward, a vertical cylinder (G10) fixed on the lower portion of the C-shaped frame (G1) and capable of moving up and down, a lifting shaft (G4), a synchronous motor (G9), a vertical guide rail and slider combination (G12) and a sensing element combination (G16) fixed on the lower portion of the lifting shaft (G4) and capable of detecting the rotation of the lifting shaft (G4) for one circle; a pressing block (G3) is connected to the shaft end of a pressing cylinder (G2), and a rotor is clamped between the pressing block (G3) and the lifting shaft (G4);
the bottom of the C-shaped frame (G1) is fixed on the bottom plate (2), an opening is arranged at a corresponding position on the bottom plate (2), the bottom of the C-shaped frame (G1) extends downwards to vertically fix the vertical bottom plate (G14), and the guide rail and the vertical cylinder (G10) of the two groups of vertical guide rail slider combinations (G12) are respectively fixed on the vertical bottom plate (G14);
fixed vertical connecting plate (G13) on the slider of two sets of vertical guide rail slider combination (G12), the axle head of vertical cylinder (G10) is connected to vertical connecting plate (G13) bottom, synchronous machine (G9) are fixed in on vertical connecting plate (G13) through motor bedplate (G11), lifting shaft (G4) are connected to synchronous machine (G9) axle head, establish the bearing on lifting shaft (G4), its bearing frame (G5) that corresponds is fixed in vertical connecting plate (G13) upper end.
9. The material clamping mechanism for moving a motor rotor as claimed in claim 8, wherein: the induction piece combination (G16) include support cover (G8), response axle (G15), inductive switch (G7), switch support (G6), on annular support cover (G8) is fixed in response axle (G15), support cover (G8) are fixed in lift axle (G4) lower part, inductive switch (G7) and response axle (G15) cooperation and fix in bearing frame (G5) side through switch support (G6).
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN201920867135.6U CN210045601U (en) | 2019-06-10 | 2019-06-10 | Material clamping mechanism for moving motor rotor |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
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CN201920867135.6U CN210045601U (en) | 2019-06-10 | 2019-06-10 | Material clamping mechanism for moving motor rotor |
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CN210045601U true CN210045601U (en) | 2020-02-11 |
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CN201920867135.6U Active CN210045601U (en) | 2019-06-10 | 2019-06-10 | Material clamping mechanism for moving motor rotor |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN115931871A (en) * | 2022-12-01 | 2023-04-07 | 华中科技大学 | Device and method for detecting outer contour defects of permanent magnet motor rotor |
-
2019
- 2019-06-10 CN CN201920867135.6U patent/CN210045601U/en active Active
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN115931871A (en) * | 2022-12-01 | 2023-04-07 | 华中科技大学 | Device and method for detecting outer contour defects of permanent magnet motor rotor |
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