CN210029206U - Novel decollator unloading device - Google Patents
Novel decollator unloading device Download PDFInfo
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- CN210029206U CN210029206U CN201920415964.0U CN201920415964U CN210029206U CN 210029206 U CN210029206 U CN 210029206U CN 201920415964 U CN201920415964 U CN 201920415964U CN 210029206 U CN210029206 U CN 210029206U
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Abstract
The utility model provides a novel decollator unloader, the on-line screen storage device comprises a base, loading attachment, unloader and controller, loading attachment and unloader all install on the base, loading attachment includes first mount pad, servo motor, the decollator, the carousel, evenly set up the material carrying station on the carousel and be used for detecting whether there is the material sensor of material on the material carrying station, unloader is including controlling the cylinder, upper and lower cylinder, an adsorption equipment for absorbing material on the material carrying station, second mount pad and unloading slide, there is the material sensor to be connected with the input of controller, servo motor and adsorption equipment all are connected with the output of controller, control the cylinder and all be connected with the output of controller through the solenoid valve with upper and lower cylinder. This novel decollator unloader replaces the manual work with machinery and carries out the unloading, not only uses manpower sparingly, the time, can also improve production efficiency greatly.
Description
Technical Field
The utility model relates to an unloader especially relates to a novel decollator unloader.
Background
When the machined workpieces are subjected to blanking, the workpieces need to be divided one by one, and if a manual blanking method is continuously adopted for sorting one by one, time and labor are consumed, the production efficiency is very low, and the labor cost and the time cost are also very high.
SUMMERY OF THE UTILITY MODEL
In order to overcome the manual work of mentioning among the background art and divide the material, the problem of consuming time and wasting power, the utility model provides a novel decollator unloading device.
For solving the technical problem, the utility model discloses the technical scheme who adopts as follows:
a novel decollator blanking device comprises a base, a feeding device, a blanking device and a controller, wherein the feeding device and the blanking device are both arranged on the base,
the feeding device comprises a first mounting seat, a servo motor, a divider, a rotary table, material carrying stations uniformly arranged on the rotary table and a material sensor for detecting whether the material is arranged on the material carrying stations, wherein the first mounting seat is fixedly arranged on the base, the servo motor and the divider are both positioned below the rotary table, the servo motor is fixedly arranged on the first mounting seat, a power input shaft of the divider is connected with an output shaft of the motor, a power output shaft of the divider is connected with the rotary table, a first through hole is formed in the rotary table, a second through hole corresponding to the first through hole is formed in the material carrying stations, the material sensor is fixedly connected with the divider, and along with the rotation of the rotary table, the second through hole in each material carrying station and the first through hole corresponding to the second through hole can be positioned on the same vertical line with the material sensor,
the blanking device comprises a left air cylinder, a right air cylinder, an upper air cylinder, a lower air cylinder, an adsorption device for absorbing materials on a loading station, a second mounting seat and a blanking slideway, wherein the left air cylinder, the right air cylinder, the upper air cylinder, the lower air cylinder and the adsorption device are positioned above the turntable, the left air cylinder, the lower air cylinder and the adsorption device are transversely arranged and are fixed on the base through a bracket, the upper air cylinder and the lower air cylinder are vertically arranged and are fixedly connected on the left air cylinder and the right air cylinder so as to realize left and right movement through the left air cylinder and the right air cylinder, the adsorption device is fixedly connected with the free end parts of piston rods of the upper air cylinder and the lower air cylinder, the second mounting seat is vertically arranged and the bottom of the second mounting seat is fixedly,
the material sensor is connected with the input end of the controller, the servo motor and the adsorption device are connected with the output end of the controller, and the left air cylinder, the right air cylinder, the upper air cylinder and the lower air cylinder are connected with the output end of the controller through electromagnetic valves.
Adopt a novel decollator unloader of above-mentioned structure, toward carrying material station material loading, there is the material sensor to detect to carry and expect to have on the material station, will have material signal transmission to give the controller, and the controller starts servo motor, and servo motor drive decollator action, decollator drive carousel intermittent type nature rotates. The controller controls piston rods of the upper air cylinder and the lower air cylinder to move downwards until the lower limit sensor obtains signals and transmits the signals to the controller, after the controller controls the adsorption device to absorb materials on the material loading station, the piston rods of the upper air cylinder and the lower air cylinder move upwards until the upper limit sensor obtains signals, after the upper limit sensor transmits the signals to the controller, the controller controls piston rods of the left air cylinder and the right air cylinder to move leftwards until the left limit sensor obtains signals, the left limit sensor transmits the signals to the controller, the controller controls the adsorption device to loosen the materials, and the materials enter the discharging slideway.
Furthermore, the number of the material loading stations on the rotary table is four, and the four material loading stations are uniformly distributed on the rotary table along the rotating direction of the rotary table. Set up four on the carousel and carry the material station, raise the efficiency, and quantity, interval are reasonable, carry the second through-hole on the material station and all be in same vertical on-line with there being the material sensor with first through-hole that it corresponds to set up and make there being the material sensor to detect out and carry whether there is the material on the material station.
Further, the material loading station comprises a loading seat which is fixedly arranged on the turntable, the second through hole is arranged on the loading seat,
the carrying seat is provided with a material clamping groove for clamping materials, and the second through hole is communicated with the material clamping groove. The second through hole is opposite to the first through hole and communicated with the material clamping groove, so that after the material is placed in the material clamping groove, the material sensor can detect that the material is on the material loading station.
Further, the adsorption device has two. Set up two adsorption equipment and can make the operation of absorption material more stable.
Furthermore, the adsorption device comprises a vacuum generator and a sucker, the vacuum generator is fixedly connected with the free end parts of the piston rods of the upper and lower cylinders, and the sucker is connected with the vacuum generator.
Further, the upper end of upper and lower cylinder is provided with the upper limit sensor, and the lower extreme of upper and lower cylinder is provided with the lower limit sensor, and the left end of controlling the cylinder is provided with left limit sensor, and the right-hand member of controlling the cylinder is provided with right limit sensor, and upper limit sensor, lower limit sensor, left limit sensor and right limit sensor all are connected with the input of controller.
Further, the blanking slide way is obliquely arranged. The inclined arrangement of the blanking slideway is convenient for the material to slide down.
Further, the upper limit sensor, the lower limit sensor, the left limit sensor and the right limit sensor are all magnetic switches.
Further, the material sensor is an optical fiber sensor.
Further, the controller is a PLC.
Compared with the prior art, the utility model provides a pair of novel decollator unloader realizes has the beneficial effect to machinery replaces the manual work to carry out the unloading, not only uses manpower sparingly, time, can also improve production efficiency greatly.
Drawings
Fig. 1 is a three-dimensional structure diagram of a novel decollator unloader that the embodiment of the utility model provides.
Fig. 2 is a perspective structure view of another view angle of the novel decollator blanking device provided by the embodiment of the invention.
Fig. 3 is a front view of a novel decollator blanking device provided by the embodiment of the invention.
Fig. 4 is a top view of the novel decollator blanking device provided by the embodiment of the present invention.
Fig. 5 is a schematic circuit diagram of a novel decollator blanking device provided by the embodiment of the present invention.
Detailed Description
For a better understanding of the present invention, the following examples are provided to further illustrate the present invention, but the present invention is not limited to the following examples.
As shown in fig. 1-4, the embodiment of the utility model provides a novel decollator unloader, including base 1, loading attachment 2, unloader 3 and controller, loading attachment 2 and unloader 3 are all installed on base 1.
The feeding device 2 comprises a first mounting seat 21, a servo motor 22, a divider 23, a rotary disk 24, a material loading station 25 uniformly arranged on the rotary disk and a material sensor 26 for detecting whether a material is arranged on the material loading station 25, wherein the first mounting seat 21 is fixedly arranged on the base 1, the first mounting seat 21 is an L-shaped plate, a reinforcing rib plate 211 is fixedly connected on the L-shaped plate to increase strength, the servo motor 22 and the divider 23 are both positioned below the rotary disk 24, the servo motor 22 is fixedly arranged on the first mounting seat 21, a power input shaft of the divider 23 is connected with an output shaft of the servo motor 22, a power output shaft of the divider 23 is connected with the rotary disk 24, the servo motor 22 is used for driving the rotary disk 26 to rotate according to an angle set by the divider 23, a first through hole is formed in the rotary disk 24, a second through hole corresponding to the first through hole is formed in the material loading station 25, the material sensor 26 is fixedly connected with the divider 23 and positioned below the rotary, with the rotation of the turntable, the second through hole 251 and the first through hole 251 corresponding to the second through hole 251 of each loading station 25 can be located on the same vertical line with the material sensor 26, so that the material sensor 26 can detect whether the material is on the loading station 25. In detail, in the embodiment, a fixing bracket 231 is fixedly disposed on the divider 23, and the material sensor 26 is fixedly disposed on the fixing bracket 231 to achieve the fixed connection between the material sensor 26 and the divider 23. In this embodiment, the active sensor 26 is an optical fiber sensor, and has a model number of losartan RS 410-M.
In this embodiment, the number of the material loading stations 25 on the turntable 24 is four, the four material loading stations 25 are uniformly distributed on the turntable 24 along the rotation direction of the turntable 24, the number of the material loading stations 25 can be increased or decreased according to specific requirements, and along with the rotation of the turntable, the second through hole 251 and the first through hole correspondingly arranged on each material loading station 25 can be located on the same vertical line with the material sensor 26. The loading station 25 includes a loading seat 252, the loading seat 252 is fixedly disposed on the turntable 24, the second through hole 251 is disposed on the loading seat 252, a material slot 2511 for clamping and placing a material is formed in the loading seat 252, and the second through hole 251 is communicated with the material slot 2511. In detail, in the embodiment, the carrier seat 252 is fixed on the turntable by bolts, and the number of the first through holes is four, and each of the first through holes is respectively corresponding to one of the second through holes 251. The shape of the material slot 2511 for holding the material can be processed according to the shape of the material.
The material sensor 26 is fixed, along with the rotation of the rotary disc 24, the second through hole 251 on the material loading station 25 on the rotary disc 24, the first through hole arranged on the rotary disc 24 corresponding to the second through hole 251 and the material sensor 26 are located on the same vertical line, the second through hole 251 is communicated with the material clamping groove 2511 on the material loading station 25, if a material is placed in the material clamping groove 2511, the material can cover the second through hole 251 on the material loading station 25, the material sensor 26 sends a material signal to the controller, and the controller starts the servo motor.
The blanking device provided by this embodiment can send the material into the material slot 2511 on the loading station 25 through an external feeding device such as a vibrating disk. The position right above the material sensor 26 is set as a feeding position, and the vibrating disk continuously puts the material into a material loading station 25 at the feeding position. When the material loading device starts to work, the vibration disc sends materials to the material loading station 25 at the feeding position, the material sensor 26 detects that the materials are arranged on the material loading station 25, a material signal is transmitted to the controller, the controller starts the servo motor 22, the servo motor 22 drives the divider 23, the divider drives the rotary disc 24 to rotate 90 degrees, the next material loading station rotates to the feeding position, the vibration disc conveys the materials, the material sensor 26 detects that the materials are arranged, the material signal is transmitted to the controller, the controller starts the servo motor 22, the operation is repeated, and the vibration disc continuously puts the materials into the material loading station 25.
The blanking device 3 comprises a left air cylinder 31, a right air cylinder 31, an upper air cylinder 32, a lower air cylinder 32, an adsorption device 33 used for sucking materials on the material loading station 25, a second mounting seat 34 and a blanking slideway 35, the left air cylinder 31, the right air cylinder 31, the upper air cylinder 32 and the lower air cylinder 33 are located above the turntable 24, the left air cylinder 31 and the right air cylinder 31 are transversely arranged and fixed on the base 1 through a support 36, the upper air cylinder 32 is vertically arranged and fixedly connected to the left air cylinder 31 and the right air cylinder 31 to realize left and right movement through the left air cylinder 31, and the adsorption device 33 is fixedly connected with the free end parts of piston rods.
In detail, the bracket 36 in this embodiment includes two vertically disposed mounting rods 361 and two mounting plates 362 fixedly disposed on the base 1 through bolts, a bottom of each mounting rod 361 is fixedly disposed on one mounting plate 362, the left and right cylinders 31 are fixedly connected to upper ends of the two mounting rods 361 to realize that the left and right cylinders 31 are fixed on the base 1 through the bracket 36, and the two mounting rods 361 are disposed to enhance connection stability of the left and right cylinders 31. In this embodiment, a first mounting plate 37 is fixedly connected to the left and right cylinders 31, the first mounting plate 37 is vertically disposed, and the up-down cylinders 32 are fixedly connected to the first mounting plate 37 to fixedly connect the up-down cylinders 32 to the left and right cylinders 31. The free end of the piston rod of the up-down cylinder 32 is arranged downwards, the free end of the piston rod of the up-down cylinder 32 is fixedly connected with a second mounting plate 38, the second mounting plate 38 is horizontally arranged, the adsorption device 33 is fixedly arranged on the second mounting plate 38 to realize the fixed connection of the adsorption device 33 and the free end of the piston rod of the up-down cylinder 32, and the adsorption device is positioned above the turntable.
The two adsorption devices 33 in this embodiment make the adsorption work more stable. The suction device 33 includes a vacuum generator 331 and a suction cup 332, the vacuum generator 331 is fixedly connected to the free end of the piston rod of the up-down cylinder 32, and the suction cup 332 is connected to the vacuum generator 331. In detail, the vacuum generator 331 is fixedly connected to the second mounting plate 38 in this embodiment.
In this embodiment, the upper end of the upper and lower cylinders 32 is provided with an upper limit sensor, the lower end of the upper and lower cylinders 32 is provided with a lower limit sensor, the left end of the left and right cylinders 31 is provided with a left limit sensor, the right end of the left and right cylinders 31 is provided with a right limit sensor, the upper limit sensor, the lower limit sensor, the left limit sensor and the right limit sensor are all connected with the input end of the controller, the specific circuit connection is as shown in fig. 5, the upper limit sensor, the lower limit sensor, the left limit sensor and the right limit sensor are all magnetic switches, and the model adopted in this embodiment is a magnetic switch CS 1-G.
The material sensor 26 is connected with an input end of a controller, the servo motor 22 and the adsorption device 33 are both connected with an output end of the controller, the left air cylinder 31, the right air cylinder 31, the upper air cylinder 32 and the lower air cylinder 32 are both connected with an output end of the controller through electromagnetic valves, the controller is a PLC (programmable logic controller) and adopts a model FX3U-16MT, and specific circuit connection is shown in FIG. 5.
The vertical setting of second mount pad 34 and the bottom fixed connection of second mount pad 34 are on base 1, and unloading slide 35's one end fixed connection is in the upper end department of second mount pad 34 and be located left and right cylinder 31 below, and adsorption equipment 33 can reach unloading slide 35 top along with the removal of left and right cylinder 31 telescopic link in order to place the material into unloading slide 35.
In detail, in this embodiment, the second mounting seat 34 is an L-shaped plate, the second mounting seat 34 is vertically disposed, the bottom of the second mounting seat 34 is fixedly connected to the base 1, one end of the discharging chute 35 is fixedly connected to the upper end of the second mounting seat 34, and the connection between the discharging chute 35 and the second mounting seat 34 is slightly higher than the rotary table 24 so as to receive the material, and the other end of the discharging chute 35 is disposed obliquely downward so as to facilitate the material sliding.
The blanking device is set to be a left limit position of a left air cylinder and a right limit position of a right air cylinder when a left limit sensor obtains signals, the right limit sensor obtains the signals, the upper limit position of the upper air cylinder and the lower limit position of the lower air cylinder are obtained when the upper limit sensor obtains the signals, and the lower limit position of the upper air cylinder and the lower air cylinder is obtained when the lower limit sensor obtains the signals. When the left and right air cylinders 31 reach the left limit position of the left and right air cylinders, the adsorption device is positioned right above a certain material loading station 25, the piston rods of the upper and lower air cylinders 32 extend downwards, and after the piston rods reach the lower limit position of the upper and lower air cylinders, the piston rods of the upper and lower air cylinders retract after the materials on the material loading station are adsorbed by the suction cups on the vacuum generator.
When the automatic feeding device is used, an external feeding device such as a vibrating disk sends materials to the material loading station 25 at the feeding position, the material sensor 26 detects that the material is loaded on the material loading station 25, the material sensor transmits a material signal to the controller, the controller starts the servo motor, the divider drives the rotary disk to rotate the next material loading station 25 to the feeding position for feeding, and the material loading stations on the rotary disk sequentially rotate to the feeding position for feeding in a circulating manner. The piston rods of the upper and lower air cylinders 32 are controlled by the controller to move downwards so as to drive the adsorption device 33 to move downwards, when the lower limit positions of the upper and lower air cylinders are reached, the controller controls the vacuum generator to absorb materials through the suckers 332, the piston rods of the upper and lower air cylinders 32 are controlled by the controller to move upwards, when the upper limit positions of the upper and lower air cylinders are reached, the piston rods of the left and right air cylinders are controlled by the controller to move leftwards, when the left limit positions of the left and right air cylinders are reached, the blanking slideway is located below the suckers, the controller controls the vacuum generator to put down the absorbed materials, and. The controller controls the piston rods of the left and right air cylinders to move rightwards to reach right limit positions of the left and right air cylinders.
The utility model discloses the part that does not relate to all is the same with prior art or adopts prior art to realize.
The foregoing is only a preferred embodiment of the present invention and is not intended to limit the invention in any way. Various equivalent changes and modifications can be made by those skilled in the art based on the above embodiments, and all equivalent changes and modifications within the scope of the claims should fall within the protection scope of the present invention.
Claims (10)
1. The utility model provides a novel decollator unloading device which characterized in that: comprises a base (1), a feeding device (2), a discharging device (3) and a controller, wherein the feeding device (2) and the discharging device (3) are both arranged on the base (1),
the feeding device (2) comprises a first mounting seat (21), a servo motor (22), a divider (23), a rotary disc (24), material carrying stations (25) uniformly arranged on the rotary disc and a material sensor (26) used for detecting whether materials exist on the material carrying stations (25), wherein the first mounting seat (21) is fixedly arranged on the base (1), the servo motor (22) and the divider (23) are both positioned below the rotary disc (24), the servo motor (22) is fixedly arranged on the first mounting seat (21), a power input shaft of the divider (23) is connected with an output shaft of the motor (22), a power output shaft of the divider (23) is connected with the rotary disc (24), a first through hole is formed in the rotary disc (24), a second through hole (251) corresponding to the first through hole is formed in the material carrying stations (25), and the material sensor (26) is fixedly connected with the divider (23), along with the rotation of the rotating disc, the second through hole (251) on each material loading station (25) and the first through hole corresponding to the second through hole (251) can be positioned on the same vertical line with the material sensor (26),
the blanking device (3) comprises a left cylinder (31), a right cylinder (31), an upper cylinder (32), a lower cylinder (32), an adsorption device (33) for absorbing materials on a material loading station (25), a second mounting seat (34) and a blanking slide way (35), wherein the left cylinder (31), the right cylinder (31), the upper cylinder (32) and the lower cylinder (33) are positioned above the turntable (24), the left cylinder (31) and the right cylinder (31) are transversely arranged and are fixed on the base (1) through a bracket (36), the upper cylinder (32) and the lower cylinder (32) are vertically arranged and are fixedly connected on the left cylinder (31) and the right cylinder (31) to move left and right, the adsorption device (33) is fixedly connected with the free end part of a piston rod of the upper cylinder (32) and the lower cylinder (32), the second mounting seat (34) is vertically arranged, the bottom of the second mounting seat (34) is fixedly connected on the base (1), one end part of the blanking slide way (35), the adsorption device (33) can reach the upper part of the blanking slideway (35) along with the movement of the telescopic rods of the left and right cylinders (31),
the material sensor (26) is connected with the input end of the controller, the servo motor (22) and the adsorption device (33) are both connected with the output end of the controller, and the left air cylinder (31), the right air cylinder (31), the upper air cylinder (32) and the lower air cylinder (32) are both connected with the output end of the controller through electromagnetic valves.
2. The novel decollator blanking device according to claim 1, characterized in that: the material loading stations (25) on the rotary table (24) are four, and the four material loading stations (25) are uniformly distributed on the rotary table (24) along the rotating direction of the rotary table (24).
3. The novel decollator blanking device according to any one of claims 1-2, wherein: the material loading station (25) comprises a loading seat (252), the loading seat (252) is fixedly arranged on the turntable (24), the second through hole (251) is arranged on the loading seat (252),
the carrying seat (252) is provided with a material clamping groove (2511) for clamping materials, and the second through hole (251) is communicated with the material clamping groove (2511).
4. The novel decollator blanking device according to claim 1, characterized in that: the number of the adsorption devices (33) is two.
5. The novel decollator blanking device according to claim 1, characterized in that: the adsorption device (33) comprises a vacuum generator (331) and a sucker (332), the vacuum generator (331) is fixedly connected with the free end part of a piston rod of the upper cylinder (32) and the free end part of a piston rod of the lower cylinder (32), and the sucker (332) is connected with the vacuum generator (331).
6. The novel decollator blanking device according to claim 1, characterized in that: the upper end of the upper and lower air cylinders (32) is provided with an upper limit sensor, the lower end of the upper and lower air cylinders (32) is provided with a lower limit sensor, the left end of the left and right air cylinders (31) is provided with a left limit sensor, the right end of the left and right air cylinders (31) is provided with a right limit sensor, and the upper limit sensor, the lower limit sensor, the left limit sensor and the right limit sensor are connected with the input end of the controller.
7. The novel decollator blanking device according to claim 6, characterized in that: the upper limit sensor, the lower limit sensor, the left limit sensor and the right limit sensor are all magnetic switches.
8. The novel decollator blanking device according to claim 1, characterized in that: the blanking slide way (35) is arranged obliquely downwards.
9. The novel decollator blanking device according to claim 1, characterized in that: the material sensor (26) is an optical fiber sensor.
10. The novel decollator blanking device according to claim 1, characterized in that: the controller is a PLC.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201920415964.0U CN210029206U (en) | 2019-03-29 | 2019-03-29 | Novel decollator unloading device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201920415964.0U CN210029206U (en) | 2019-03-29 | 2019-03-29 | Novel decollator unloading device |
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| CN210029206U true CN210029206U (en) | 2020-02-07 |
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| CN201920415964.0U Active CN210029206U (en) | 2019-03-29 | 2019-03-29 | Novel decollator unloading device |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109879050A (en) * | 2019-03-29 | 2019-06-14 | 江苏信息职业技术学院 | A kind of novel divider blanking device |
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2019
- 2019-03-29 CN CN201920415964.0U patent/CN210029206U/en active Active
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109879050A (en) * | 2019-03-29 | 2019-06-14 | 江苏信息职业技术学院 | A kind of novel divider blanking device |
| CN109879050B (en) * | 2019-03-29 | 2024-04-02 | 江苏信息职业技术学院 | Cutter blanking device |
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