CN209956985U - Automatic carloader carriage detects and position control device - Google Patents

Automatic carloader carriage detects and position control device Download PDF

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Publication number
CN209956985U
CN209956985U CN201822176377.9U CN201822176377U CN209956985U CN 209956985 U CN209956985 U CN 209956985U CN 201822176377 U CN201822176377 U CN 201822176377U CN 209956985 U CN209956985 U CN 209956985U
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carriage
detecting
detection assembly
detection
controller
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CN201822176377.9U
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甘洪成
张广福
朱相环
代会青
赵筱波
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TANGSHAN ZHINENG ELECTRONICS CO Ltd
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TANGSHAN ZHINENG ELECTRONICS CO Ltd
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Abstract

The utility model provides an automatic carloader carriage detects and position control device, the device includes: a bag stacking device; the detection mechanism detects the size of the carriage, the height of the side fence and the position of the front fence; and the controller is respectively connected with the detection mechanism and the code packet device, and is used for determining the initial position of the code packet device according to the size, the height of the side fence plate and the position of the front fence plate and controlling the code packet device to reach the initial position. The utility model discloses in, the controller can detect out the size in carriage, the height of the side breast board in carriage and the position of preceding breast board according to detection mechanism, the initial position of sign indicating number package device is determined to the size in carriage, the height of the side breast board in carriage and the position of preceding breast board to control sign indicating number package and put the motion to initial position, whole process can be mutually supported and go on automatically by detection mechanism and controller, need not artifical the measurement, the automation of initial position confirmed is put to the sign indicating number package has been realized, manpower and materials have been saved, work efficiency is greatly improved.

Description

Automatic carloader carriage detects and position control device
Technical Field
The utility model relates to a carriage detects and fixes a position technical field, particularly, relates to an automatic carloader carriage detects and position control device.
Background
At present, before the bagged cement is loaded by using an automatic loading machine, the internal size of a compartment of a loaded vehicle and the height of a breast board need to be known, and the relative position of a packing device relative to the loaded vehicle and the starting position of loading are determined. The existing method mainly adopts manual measurement of the internal dimension of a carriage, and then the internal dimension is input into an automatic car loader, so that time and labor are wasted, and the working efficiency is low.
Disclosure of Invention
In view of this, the utility model provides an automatic carloader carriage detects and position control device aims at solving the problem that the work efficiency that adopts artifical measurement carriage size to lead to is low at present.
The utility model provides an automatic carloader carriage detects and position control device, the device includes: a bag stacking device; the detection mechanism detects the size of the carriage, the height of the side fence and the position of the front fence; and the controller is respectively connected with the detection mechanism and the code packet device, and is used for determining the initial position of the code packet device according to the size, the height of the side fence plate and the position of the front fence plate and controlling the code packet device to reach the initial position.
Further, in the above automatic car loader compartment detecting and position controlling apparatus, the detecting mechanism includes: the first detection assembly is connected with the front end of the bag stacking device and used for detecting the positions of the upper edge of the side fence plate and the front fence plate; the controller is connected with the first detection assembly and is used for controlling the code packet device to stop moving when the first detection assembly detects the upper edge of the side fence plate and the front fence plate.
Further, in the above automatic car loader compartment detecting and position controlling apparatus, the detecting mechanism further includes: the telescopic mechanism is connected with the stacking device; the second detection assembly is connected with the bottom end of the telescopic mechanism, the telescopic mechanism drives the second detection assembly to move through stretching, and the second detection assembly is used for detecting the length and the width of the carriage.
Further, in the above automatic car loader compartment detecting and position controlling apparatus, the second detecting means includes: the mounting frame is connected with the bottom end of the telescopic mechanism; and the multidirectional detection component is connected with the mounting rack and used for detecting the distances between the four edges of the carriage and the multidirectional detection component.
Further, in the above automatic car loader compartment detecting and position controlling apparatus, the multi-direction detecting unit includes: the detection direction of each first laser ranging sensor faces to four different directions respectively.
Further, in the above automatic car loader compartment detecting and position controlling apparatus, the second detecting means further includes: the protection casing, the protection casing cover is located multi-direction determine module's outside to, multi-direction determine module is the telescopic, and multi-direction determine module can stretch out the protection casing outside or retract in the protection casing.
Further, in the above automatic car loader compartment detecting and position controlling apparatus, the telescopic mechanism includes: the mounting plate is connected with the stacking device; the electric push rod is connected with the mounting plate; one side of the U-shaped drag chain is connected with the side face of an electric push rod, and the electric push rod drives the U-shaped drag chain to move through stretching.
Further, in the above automatic car loader compartment detecting and position controlling apparatus, the detecting mechanism further includes: the third detection assembly is connected with the stacking device and used for detecting the distance between the third detection assembly and the bottom of the carriage; the controller is also connected with the third detection assembly and used for determining the height of the side board according to the distance between the third detection assembly and the bottom of the carriage and the height difference between the third detection assembly and the first detection assembly.
Further, the device for detecting and controlling the position of the carriage of the automatic loading machine further comprises: and the travel switch is respectively connected with the bottom of the second detection assembly and the controller, and the controller is also connected with the telescopic mechanism and used for controlling the telescopic mechanism to stop running when the travel switch touches the bottom of the carriage.
Furthermore, in the automatic car loader carriage detecting and position controlling device, the first detecting component and the third detecting component both comprise a second laser ranging sensor.
The utility model discloses in, can detect out the size in carriage through detection mechanism, the height of the side breast board in carriage and the position of preceding breast board, the controller can be according to the size in carriage, the initial position of sign indicating number package device is determined to the height of the side breast board in carriage and the position of preceding breast board, and control sign indicating number package device motion to initial position, so that subsequent sign indicating number package operation, whole process can be mutually supported and go on automatically by detection mechanism and controller, need not artifical measurement, the automation of initial position confirmed is put to the sign indicating number package has been realized, manpower and materials have been saved, work efficiency is greatly improved, and simultaneously, also, the great problem of artifical measuring error can be avoided, the accuracy of sign indicating number package has been improved.
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Various other advantages and benefits will become apparent to those of ordinary skill in the art upon reading the following detailed description of the preferred embodiments. The drawings are only for purposes of illustrating the preferred embodiments and are not to be construed as limiting the invention. Also, like reference numerals are used to refer to like parts throughout the drawings. In the drawings:
fig. 1 is a schematic position diagram of a carriage and a carriage detection and position control device of an automatic car loader according to an embodiment of the present invention;
fig. 2 is a schematic structural view of a carriage detection and position control device of an automatic loading machine provided by the embodiment of the utility model;
fig. 3 is a schematic structural view of a second detecting assembly and a telescopic mechanism in the device for detecting and controlling the carriage position of the automatic car loader according to the embodiment of the present invention;
fig. 4 is a schematic sectional view of a-a of the device for detecting and controlling the carriage position of the automatic loading machine according to the embodiment of the present invention.
Detailed Description
Exemplary embodiments of the present disclosure will be described in more detail below with reference to the accompanying drawings. While exemplary embodiments of the present disclosure are shown in the drawings, it should be understood that the present disclosure may be embodied in various forms and should not be limited to the embodiments set forth herein. Rather, these embodiments are provided so that this disclosure will be thorough and complete, and will fully convey the scope of the disclosure to those skilled in the art. It should be noted that, in the present invention, the embodiments and features of the embodiments may be combined with each other without conflict. The present invention will be described in detail below with reference to the accompanying drawings in conjunction with embodiments.
Referring to fig. 1 and 2, a preferred structure of the automatic loading device compartment detecting and position controlling device provided by the embodiment is shown. As shown, the apparatus comprises: a bale handler 1, a detection mechanism 2 and a controller (not shown in the figure). Wherein, detection mechanism 2 is connected on sign indicating number package device 1, and sign indicating number package device 1 is located the top of carriage, and detection mechanism 2 detectable carriage's size, the height of side fence 3 and the position of preceding fence 4, wherein, the size of carriage includes the inside width and the length of carriage. When detection is needed, the controller controls the bag stacking device 1 to descend into the carriage, and the detection mechanism 2 connected to the bag stacking device 1 also descends together, so that the size of the carriage can be detected conveniently. After the detection is finished, the controller determines the initial position of the stacking device 1 according to the size of the carriage, the height of the side fence 3 and the position of the front fence 4, namely the height of the side fence 3 is the stacking height of the stacking device 1, the initial stacking point of the stacking device 1 can be determined by integrating the width and the length of the carriage and the position of the front fence 4, and the initial position of the stacking device 1 can be determined by integrating the stacking height and the initial stacking point. When the code packet is needed, the controller controls the code packet device 1 to move to the initial position.
In this embodiment, can detect out the size of carriage, the height of the side fence 3 of carriage and the position of preceding breast board 4 through detection mechanism 2, the initial position of sign indicating number package device 1 can be confirmed to the controller according to the size of carriage, the height of the side fence 3 of carriage and the position of preceding breast board 4, and control sign indicating number package device 1 and move to initial position, so that subsequent sign indicating number package operation, whole process can be gone on automatically by detection mechanism 2 and controller mutually supporting, need not manual measurement, the automation of sign indicating number package device 1 initial position affirmation has been realized, manpower and materials have been saved, work efficiency has been improved widely, and simultaneously, also can avoid the great problem of manual measurement error, the accuracy of sign indicating number package has been improved.
In the above embodiment, the detection mechanism 2 includes: a first detection assembly 21, a telescoping mechanism 22, a second detection assembly 23, and a third detection assembly 24. Wherein, the output end of the code packet device 1 is the front end (left end shown in fig. 2), the input end is the tail end (right end shown in fig. 2), and the first detection component 21 is connected with the front end of the code packet device 1 and is close to the bottom of the code packet device 1. The controller is connected with the first detection assembly 21, and when the first detection assembly 21 detects the upper edge of the side fence 3 in the process of descending the stacking device 1, the controller controls the stacking device 1 to stop descending. When detecting the position of the front fence 4, the controller firstly controls the code packet device 1 to lift by a certain height, then controls the code packet device 1 to move forwards, and when the first detection component 21 detects the front fence 4, the controller controls the code packet device 1 to stop operating. In particular implementations, the first sensing assembly 21 may include a second laser ranging sensor.
The telescoping mechanism 22 is connected to the tail end of the palletizing device 1, and the telescoping mechanism 22 can extend or retract towards the interior of the carriage. Second detection component 23 is connected in telescopic machanism 22's bottom, and telescopic machanism 22 drives second detection component 23 through self flexible and stretches into the inside to the carriage to detect the width and the length of the inside in carriage. In specific implementation, the installation position of the second detection component 23 is higher than that of the first detection component 21.
The detection direction of the third detection assembly 24 faces the bottom of the carriage, and the third detection assembly 24 is fixed on the bag stacking device 1. When the first detection component 21 detects the upper edge of the side fence 3, the controller controls the telescopic mechanism 22 to extend, and when the second detection component 23 reaches the bottom of the carriage, the telescopic mechanism 22 stops extending, at this time, the third detection component 24 detects downwards, the distance between the third detection component 24 and the bottom of the carriage can be measured, and the height difference between the first detection component 21 and the third detection component 24 is known, and the height difference between the first detection component 21 and the third detection component 24 is subtracted from the measured distance between the second detection component 23 and the bottom of the carriage, so that the height of the side fence 3 can be obtained. In particular implementations, the third sensing assembly 24 may also include a second laser ranging sensor.
Referring to fig. 3, the second detection assembly 23 includes: a mounting frame 231 and a multi-directional detection assembly. Wherein, the mounting frame 231 is connected with the bottom end of the telescoping mechanism 22, and the multi-direction detection component is connected with the mounting frame 231, so as to be fixed on the telescoping mechanism 22 through the mounting frame 231. When telescopic machanism 22 stretches out to the carriage is inside, telescopic machanism 22 drives multi-direction determine module to the inside motion of carriage, and when multi-direction determine module moved to the carriage inside, multi-direction determine module can detect self and the carriage distance between the breast board all around to detect out the inside length and the width in carriage, detected the inside size in carriage promptly.
Referring to fig. 4, the multi-directional detection assembly includes: four first laser rangefinder sensors 232, four first laser rangefinder sensors 232 all fix on telescopic machanism 22 through mounting bracket 231. The four first laser ranging sensors 232 are arranged in a square shape in an end-to-end manner, and the detection directions of the first laser ranging sensors 232 are respectively towards four different directions, specifically towards the surrounding side plates of the carriage, so as to detect the length and the width inside the carriage.
In the above embodiment, the second detecting unit 23 further includes: the protective cover 233 covers the outside of the multi-direction detection assembly, that is, the protective cover 233 covers the outside of the four first laser ranging sensors 232, and at the same time, the four first laser ranging sensors can extend or retract relative to the protective cover 233, and when the four first laser ranging sensors 232 are not used, the four first laser ranging sensors can retract into the protective cover 233, so as to prevent the first laser ranging sensors 232 from falling dust and affecting the ranging accuracy.
In the above embodiment, the telescopic mechanism 22 includes: mounting plate 221, electric push rod 222 and U-shaped drag chain 223. Wherein, the mounting panel 221 level sets up and connects in the tail end of sign indicating number package device 1, and the top of the fixed section of electric putter 222 is connected in the bottom surface of mounting panel 221, and the bottom of flexible section is towards the bottom of carriage, and the mounting bracket 231 of second determine module 23 is connected in the bottom of flexible section. The U-shaped opening of the U-shaped drag chain 223 faces the bottom of the carriage, one side of the U-shaped drag chain 223 is connected with the side face of the telescopic section of the electric push rod 222, and the U-shaped drag chain 223 moves up and down along with the extension and retraction of the electric push rod 222.
In the above embodiment, the method further includes: the travel switch 5 and the travel switch 5 are disposed at the bottom of the mounting frame 231 of the second detecting assembly 23, and the controller is respectively connected with the travel switch 5 and the electric push rod 222 of the telescopic mechanism 22. In the process that the controller controls the electric push rod 222 to extend towards the bottom of the carriage, when the travel switch 5 touches the bottom surface of the carriage, the controller controls the electric push rod 222 to stop extending, so as to prevent the problem that the second detection assembly 23 is easily collided with the bottom surface of the carriage due to the fact that the position of the second detection assembly 23 cannot be judged under the condition that the travel switch 5 is not provided. In a specific embodiment, the travel switch 5 and the cables of the first laser distance measuring sensors 232 can be inserted into the drag chain 223.
The concrete working process of the automatic car loader carriage detection and position control device provided by the embodiment is as follows:
before the automatic loading machine is loaded, the controller control code packet device 1 starts to descend, when the first detection component 21 detects the upper edge of the carriage side fence 3, the controller control code packet device 1 stops descending, at the moment, the third detection component 24 detects downwards, the height difference of the installation positions of the first detection component 21 and the third detection component 24 is subtracted from the measured distance, and then the height of the carriage side fence 3 can be obtained. Then, the controller controls the electric push rod 222 to extend out, the electric push rod 222 drives the four first laser ranging sensors 232 of the second detection assembly 23 to extend into the carriage, when the travel switch 5 touches the bottom of the carriage, the controller controls the electric push rod 222 to stop extending out, the four first laser ranging sensors 232 detect the length and the width of the carriage, then the controller controls the electric push rod 222 to retract, and the four first laser ranging sensors 232 retract into the protective cover 233. Finally, the controller controls the code packet device 1 to be lifted to a certain height and then to operate forwards, and when the first detection component 21 detects the front fence 4, the controller controls the code packet device 1 to stop operating. Thus, the loading start position of the code packaging device 1 can be determined by the cooperation of the first detection component 21 and the third detection component 24.
In conclusion, in the embodiment, the size of the carriage, the height of the side fence 3 of the carriage and the position of the front fence 4 can be detected by the detection mechanism 2, the controller can determine the initial position of the stacking device 1 according to the size of the carriage, the height of the side fence 3 of the carriage and the position of the front fence 4, and control the stacking device 1 to move to the initial position, so that subsequent stacking operation is facilitated, the whole process can be automatically carried out by the mutual cooperation of the detection mechanism 2 and the controller without manual measurement, the automation of determining the initial position of the stacking device 1 is realized, manpower and material resources are saved, the working efficiency is greatly improved, meanwhile, the problem of large manual measurement error can be avoided, and the accuracy of stacking is improved.
It will be apparent to those skilled in the art that various changes and modifications may be made without departing from the spirit and scope of the invention. Thus, if such modifications and variations of the present invention fall within the scope of the claims and their equivalents, the present invention is also intended to include such modifications and variations.

Claims (10)

1. The utility model provides an automatic carloader carriage detects and position control device which characterized in that includes:
a bag stacking device (1);
the detection mechanism (2) is used for detecting the size of a carriage, the height of the side breast board (3) and the position of the front breast board (4);
the controller is respectively connected with the detection mechanism (2) and the bag stacking device (1) and is used for determining the initial position of the bag stacking device (1) according to the size, the height of the side fence plate (3) and the position of the front fence plate (4) and controlling the bag stacking device (1) to reach the initial position.
2. The automatic car loader compartment detecting and position controlling device according to claim 1, wherein the detecting mechanism (2) comprises:
the first detection assembly (21), the first detection assembly (21) is connected with the front end of the bag stacking device (1) and is used for detecting the positions of the upper edge of the side fence plate (3) and the front fence plate (4);
the controller is connected with the first detection assembly (21) and is used for controlling the bag stacking device (1) to stop moving when the first detection assembly (21) detects the upper edge of the side fence (3) and detects the front fence (4).
3. The automatic car loader compartment detecting and position controlling device according to claim 1, wherein the detecting mechanism (2) further comprises:
the telescopic mechanism (22), the telescopic mechanism (22) is connected with the bag stacking device (1);
the second detection assembly (23), the second detection assembly (23) with the bottom of telescopic machanism (22) is connected, telescopic machanism (22) drives through flexible the motion of second detection assembly (23), second detection assembly (23) are used for detecting the length and the width in carriage.
4. The automatic car loader compartment detecting and position controlling device according to claim 3, characterized in that the second detecting member (23) comprises:
the mounting frame (231), the mounting frame (231) is connected with the bottom end of the telescopic mechanism (22);
and the multi-direction detection component is connected with the mounting frame (231) and is used for detecting the distances between the four edges of the carriage and the multi-direction detection component.
5. The automatic car loader car detecting and position controlling device of claim 4, wherein the multi-directional detecting assembly comprises:
the device comprises four first laser ranging sensors (232), wherein each first laser ranging sensor (232) is arranged in a square shape in a surrounding mode, and the detection direction of each first laser ranging sensor faces four different directions.
6. The automatic car loader compartment detecting and position controlling device according to claim 4 or 5, characterized in that the second detecting member (23) further comprises:
the protective cover (233) covers the outside of the multi-direction detection assembly, the multi-direction detection assembly is telescopic, and the multi-direction detection assembly can extend out of the protective cover (233) or retract into the protective cover (233).
7. The automatic car loader compartment detecting and position controlling device according to any one of claims 3 to 5, wherein the telescoping mechanism (22) comprises:
the mounting plate (221), the said mounting plate (221) links with said yard of packet devices (1);
the electric push rod (222), the electric push rod (222) is connected with the mounting plate (221);
the U-shaped drag chain (223), one side of U-shaped drag chain (223) is connected with electric putter (222)'s side, electric putter (222) are through flexible drive U-shaped drag chain (223) motion.
8. The automatic car loader compartment detecting and position controlling device according to claim 2, wherein the detecting mechanism (2) further comprises:
the third detection assembly (24), the third detection assembly (24) is connected with the bag stacking device (1) and is used for detecting the distance between the third detection assembly (24) and the bottom of the carriage;
the controller is also connected with the third detection assembly (24) and used for determining the height of the side board (3) according to the distance between the third detection assembly (24) and the bottom of the carriage and the height difference between the third detection assembly (24) and the first detection assembly (21).
9. The automatic car loader compartment detecting and position controlling device according to any one of claims 3 to 5, characterized by further comprising:
travel switch (5), travel switch (5) respectively with the bottom of second determine module (23) with the controller is connected, the controller still with telescopic machanism (22) are connected, are used for travel switch (5) touching when the bottom in carriage control telescopic machanism (22) stop motion.
10. The automatic car loader compartment detecting and position controlling apparatus according to claim 8,
the first detection assembly (21) and the third detection assembly (24) each comprise a second laser ranging sensor.
CN201822176377.9U 2018-12-24 2018-12-24 Automatic carloader carriage detects and position control device Active CN209956985U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201822176377.9U CN209956985U (en) 2018-12-24 2018-12-24 Automatic carloader carriage detects and position control device

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Application Number Priority Date Filing Date Title
CN201822176377.9U CN209956985U (en) 2018-12-24 2018-12-24 Automatic carloader carriage detects and position control device

Publications (1)

Publication Number Publication Date
CN209956985U true CN209956985U (en) 2020-01-17

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CN201822176377.9U Active CN209956985U (en) 2018-12-24 2018-12-24 Automatic carloader carriage detects and position control device

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109704096A (en) * 2018-12-24 2019-05-03 唐山智能电子有限公司 The detection of automatic loading locomotive compartment and position control
CN112960421A (en) * 2021-04-26 2021-06-15 四川九洲电器集团有限责任公司 Automatic loading system and application thereof

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109704096A (en) * 2018-12-24 2019-05-03 唐山智能电子有限公司 The detection of automatic loading locomotive compartment and position control
CN109704096B (en) * 2018-12-24 2023-12-29 唐山智能电子有限公司 Carriage detection and position control device of automatic car loader
CN112960421A (en) * 2021-04-26 2021-06-15 四川九洲电器集团有限责任公司 Automatic loading system and application thereof

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