CN208234180U - Clinker automatic loading system - Google Patents
Clinker automatic loading system Download PDFInfo
- Publication number
- CN208234180U CN208234180U CN201820407361.1U CN201820407361U CN208234180U CN 208234180 U CN208234180 U CN 208234180U CN 201820407361 U CN201820407361 U CN 201820407361U CN 208234180 U CN208234180 U CN 208234180U
- Authority
- CN
- China
- Prior art keywords
- weighbridge
- clinker
- feed bin
- automatic loading
- loading system
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Fee Related
Links
- 239000004568 cement Substances 0.000 claims abstract description 35
- 238000001514 detection method Methods 0.000 claims abstract description 21
- 239000000463 material Substances 0.000 claims abstract description 16
- 230000007246 mechanism Effects 0.000 claims abstract description 16
- 230000003028 elevating effect Effects 0.000 claims abstract description 14
- 239000000155 melt Substances 0.000 claims description 8
- 239000012716 precipitator Substances 0.000 claims description 7
- 238000007599 discharging Methods 0.000 claims description 2
- 239000007787 solid Substances 0.000 claims 1
- 238000011897 real-time detection Methods 0.000 abstract description 3
- 238000000034 method Methods 0.000 description 4
- 239000000428 dust Substances 0.000 description 3
- 238000005259 measurement Methods 0.000 description 3
- 230000008569 process Effects 0.000 description 3
- 101150054854 POU1F1 gene Proteins 0.000 description 2
- 235000004443 Ricinus communis Nutrition 0.000 description 2
- 230000008901 benefit Effects 0.000 description 1
- 238000004891 communication Methods 0.000 description 1
- 238000012790 confirmation Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000036541 health Effects 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000002035 prolonged effect Effects 0.000 description 1
- 230000007480 spreading Effects 0.000 description 1
- 238000012360 testing method Methods 0.000 description 1
- 238000005303 weighing Methods 0.000 description 1
Landscapes
- Loading Or Unloading Of Vehicles (AREA)
Abstract
The utility model provides a kind of clinker automatic loading system comprising the weighbridge being movably arranged in melt pit, the weighbridge driving device that the weighbridge can be driven to move along its length, and can real-time detection weighbridge present position position detection unit.It further include the bracket being fixed on above weighbridge, the feed bin being fixed on bracket, it is fixed on the cement bulk head of the discharge end of feed bin, is located at the Material control valve that feed bin and cement bulk head fall or stop controlling clinker, and the elevating mechanism that control cement bulk head moves up and down.Further include simultaneously and weighbridge driving device, position detection unit, Material control valve and the connected control unit of elevating mechanism control.After vehicle is parked in designated position, it can be automatically performed entrucking work by the clinker automatic loading system, reduce the labor intensity of worker, reduce flash caused by worker operation is made mistakes, reduce the pollution to environment.
Description
Technical field
The utility model relates to clinker truck-loading facilities technical field more particularly to a kind of clinker automatic loading systems
System.
Background technique
Existing cement bulk equipment is generally existing to be simply equipped, and dust from flying is big, and the degree of automation is relatively low, it is also necessary to big
Measure manual operation.Labor intensity of workers is larger, and since operating environment is poor, causes greatly to the health of worker
Harm.Meanwhile needing frequently to move the position of vehicle during entrucking, if the communication with driver is bad, it is also possible to cause
The problem of existing spreading, flash.
Utility model content
In view of this, the utility model is directed to a kind of clinker automatic loading system, can more automate
Completion clinker entrucking work.
In order to achieve the above objectives, the technical solution of the utility model is achieved in that
A kind of clinker automatic loading system comprising:
Weighbridge is movably arranged in melt pit；
Weighbridge driving device is located in the melt pit and is sequentially connected in the weighbridge, to drive the weighbridge mobile；
Position detection unit, relative to the melt pit fixed and arranged, to constitute the detection to the weighbridge position；
Feed bin is fixed on the top of the melt pit through bracket, and the feed bin has downwardly open discharge end；
Cement bulk head is fixed on the discharge end；
Material control valve is set between the feed bin and the cement bulk head, to control clinker from the feed bin
Outflow；
Elevating mechanism is located on the bracket and is sequentially connected with the cement bulk head, the cement can be driven to dissipate
Dress head moves up and down；
Control unit, with the weighbridge, the weighbridge driving device, the position detection unit, the Material control valve
And the elevating mechanism control is connected.
Further, the weighbridge driving device includes guide rail, and the weighbridge can be (mobile along the guide rail.It further include turning
The dynamic traction wheel set on the melt pit both ends, the traction rope for being connected and being wound on traction wheel with weighbridge, and described in driving
The power device of traction wheel rotation.
Further, the position detection unit is the photoelectric position sensor for being fixed on weighbridge side.
Further, it is equipped with clinker dust-precipitator in the top of the feed bin, the clinker dust-precipitator, which has, to be prolonged
Extend to the suction pipe of the bin bottom.
Further, the elevating mechanism includes the fixed elevator for being wound with hoist engine traction rope on the bracket
Machine, and rotation be set to the bracket on, so that the hoist engine traction rope pile warp and determine with what the cement bulk head was connect
Pulley.
Compared with the prior art, clinker automatic loading system described in the utility model has the advantage that；
(1) the clinker automatic loading system of the utility model, after vehicle is parked in the designated position on weighbridge, by controlling
Unit control weighbridge processed is mobile, drives vehicle mobile, and is provided with the position of position detection unit detection weighbridge and vehicle, also sets
The outflow for having set Material control valve control clinker, by above-mentioned setting, after the completion of vehicle is parked in and specifies on weighbridge,
It can be automatically performed entrucking work by the cement automatic loading system, reduce the labor intensity of worker.Meanwhile compared to by taking charge of
The problems such as machine frequently controls vehicle movement, reduces flash caused by operation error.
(2) installation of clinker dust-precipitator can absorb the clinker raised, protect environment.
Detailed description of the invention
The attached drawing for constituting a part of the utility model is used to provide a further understanding of the present invention, this is practical new
The illustrative embodiments and their description of type are not constituteed improper limits to the present invention for explaining the utility model.?
In attached drawing:
Fig. 1 is clinker automatic loading system overall structure diagram described in the utility model embodiment；
Fig. 2 is the enlarged drawing in Fig. 1 at A；
Fig. 3 is the front view of Fig. 1；
Fig. 4 is the enlarged drawing in Fig. 3 at B.
Description of symbols:
1- melt pit, 2- weighbridge, 3- weighbridge driving device, 4- bracket, 5- feed bin, 6- cement bulk head, 7- Material control valve,
8- elevating mechanism, 9- dust-precipitator, 21- rubber tire, 31- traction wheel, 32- traction rope, 33- power device, 34- are led, 81- hoist engine,
82- fixed pulley, 83- hoist engine traction rope.
Specific embodiment
It should be noted that in the absence of conflict, the feature in the embodiments of the present invention and embodiment can
To be combined with each other.
The utility model will be described in detail below with reference to the accompanying drawings and embodiments.
The present embodiment is related to a kind of clinker automatic loading system, and as shown in Figures 1 and 3, which fills automatically
Vehicle system includes the removable weighbridge 2 in melt pit 1, the weighbridge driving dress that the weighbridge 2 can be driven to move along its length
Set 3, and can 2 present position of real-time detection weighbridge position detection unit.It further include the bracket 4 for being fixed on 2 top of weighbridge, Gu
The feed bin 5 being scheduled on bracket 4 is fixed on the cement bulk head 6 of the discharge end of feed bin 5, be located at feed bin 5 and cement bulk head 6 with
The Material control valve 7 that control clinker falls or stops, and the elevating mechanism 8 that control cement bulk head 6 moves up and down.Together
When further include with weighbridge 2, weighbridge driving device 3, position detection unit, Material control valve 7 and elevating mechanism 8 control be connected
Control unit.
Since the vehicle shipped for cement is usually longer, for multiple entrucking points would generally be arranged on vehicle convenient for entrucking.
After the completion of an entrucking point, need move vehicle to next entrucking point.For this purpose, in the present embodiment, as shown in Figures 1 and 2,
It is fixed with castor 21 in the bottom of weighbridge 2, to move under the drive of weighbridge driving device 3.Weighbridge driving device 3 specifically includes
Rotation is set to the traction wheel 31 at 1 both ends of melt pit, the traction rope 32 of traction wheel 31 is connected and can be wound in weighbridge 2, and corresponding
Traction wheel 31, the power device 33 that melt pit both ends are set and traction wheel 31 is driven to rotate, further include be fixed in melt pit 1 with
The guide rail 34 that castor 21 is equipped with.Power device 33 is motor in the present embodiment.Traction rope 32 uses high strength wire rope.Control
Unit processed controls the rotation of traction wheel 31 by controlling the opening and closing of motor, and then controls the movement of weighbridge 2, drives ground with this
Lorry on pound 2 is mobile.It is not necessary that by the frequent move vehicle of driver, can reduce the personnel to operate caused bulk cargo of making mistakes, and flash etc. is asked
Topic.
In order to detect whether weighbridge 2 namely vehicle reach the entrucking point of setting, which is additionally provided in figure
Unshowned position detection unit.In the present embodiment, position detection unit is specially to be located at the photoelectric type position biography of 2 side of weighbridge
Whether test point is arranged by 2 side of weighbridge again in sensor, to be arrived using photoelectric position sensor detection weighbridge 2 namely vehicle
Position.When vehicle is after the completion of an entrucking point, control unit controls electric motor starting, drives weighbridge 2 mobile.Work as position detection unit
After detecting that weighbridge 2 drives vehicle to reach next entrucking point, position detection unit meeting feedback signal is to control unit, control
Unit controls motor and closes, and can start the entrucking work of the entrucking point.Obvious, which can also open for limit
The position sensor of pass or other forms.
The feed bin 5 to store the clinker to entrucking is additionally provided in the present embodiment.The feed bin 5 is fixed by bracket 4
In the top of weighbridge 2, and the feed bin 5 has opening down discharge end.Clinker can be fallen into vehicle from discharge end.For convenient for
The outflow of clinker in feed bin 5 is controlled, is additionally provided with cement bulk head 6 in discharge end in the present embodiment, and discharging
Material control valve 7 is equipped between end and cement bulk head 6.It can be when needed by the unlatching of control unit control Material control valve 7
Or it closes.It can inevitably kick up a dust since clinker falls process, environment be polluted, for this purpose, expecting in the present embodiment
The top in storehouse 5 is additionally provided with the dust-precipitator that suction pipe extends to 5 bottom of feed bin.
Very big dust can be raised since clinker is fallen from above.For this purpose, the clinker automatic loading system is set
The elevating mechanism 8 for thering is control cement bulk head 6 to go up and down, so that cement bulk head 6 is carried out from low to high by the bottom of vehicle cargo hold
Entrucking operation.In the present embodiment, which specifically includes the hoist engine 81 being fixed on bracket 4, and rotation is located at bracket 4
On fixed pulley 82, drawing-in fixed pulley 82 and in cement bulk head 6 be connected hoist engine traction rope 83.Obvious, the lifting knot
Structure can also be other structures, for example can be the hydraulic lifting mechanism or lead screw being fixed between bracket 4 and cement bulk head 6
Lifting mechanism.To be detached from cement bulk head 6 with Material control valve 7 in the process of moving up and down, in cement bulk head 6 and object
Expect to be equipped with one section of bellows between control valve 7.
Cement bulk head 6 can be by presetting its rate of climb, but since clinker is flowed out from cement bulk head 6
Rate may be different, may cause the clinker of outflow not enough or cause flash beyond predetermined value, thus the automatic loading
System is additionally provided with Level measurement instrument not shown in the figure, and the Level measurement instrument with control unit by connecting, by the material at this
Height Real-time Feedback prevents material thanks to or flash to control unit, then by the promotion speed of control unit control hoist engine 81.This reality
It applies in example, which is to be servo-actuated in the radar levelmeter of cement bulk head 6.
The clinker automatic loading system of the present embodiment is in use, steps are as follows:
A, vehicle reaches weighbridge 2, and is parked in designated position, is weighed from weighbridge 2 and fed back to control unit the tare weight of vehicle
Value, by manual confirmation it is errorless after, start entrucking program；
B, control unit control weighbridge driving device 3 and work, and drive vehicle to move forward, detect vehicle by position detection unit
First entrucking point whether is reached, until vehicle reaches first entrucking point；
C, control unit control elevating mechanism 8 drive cement bulk head 6 move down, cement bulk head 6 in place after, control
Unit controls Material control valve 7 and opens；
D, by the height of the Level measurement instrument real-time detection position clinker, and Real-time Feedback is controlled to control unit
Unit is according to the height value of clinker, and control elevating mechanism 8 drives cement bulk head 6 gradually to rise, until cement bulk head 6
Reach setting height, and clinker height meets setting value.
E is worked by control unit control weighbridge driving device 3, drives vehicle to move forward, detected by position detection unit
Whether vehicle reaches next entrucking point, until vehicle reaches next entrucking point；
F repeats step c, and d, e are until arrival compartment tail portion or gross vehicle load reach setting value, and thus entrucking is completed.
G, automatic loading system reset, and wait next entrucking.
In addition to above structure, control unit can also be connect with access control system and Doduments printing system, and driver can swipe the card
And after vehicle is parked in designated position, complete to charge by the clinker automatic loading system, weighing, the processes such as printing document.
The above is only the preferred embodiment of the utility model only, is not intended to limit the utility model, all at this
Within the spirit and principle of utility model, any modification, equivalent replacement, improvement and so on should be included in the utility model
Protection scope within.
Claims (5)
1. a kind of clinker automatic loading system, characterized by comprising:
Weighbridge (2) is movably arranged in melt pit (1)；
Weighbridge driving device (3) is located in the melt pit and is sequentially connected in the weighbridge (2), to drive the weighbridge (2)
It is mobile；
Position detection unit, relative to the melt pit (1) fixed and arranged, to constitute the detection to the weighbridge (2) position；
Feed bin (5) is fixed on the top of the melt pit (1) through bracket (4), and the feed bin (5) has downwardly open discharging
End；
Cement bulk head (6), is fixed on the discharge end；
Material control valve (7) is set between the feed bin (5) and the cement bulk head (6), to control clinker from described
The outflow of feed bin (5)；
Elevating mechanism (8) is located on the bracket and is sequentially connected with the cement bulk head (6), can drive the cement
Loading spout (6) moves up and down；
Control unit, with the weighbridge (2), the weighbridge driving device (3), the position detection unit, the Material control
Valve (7) and the elevating mechanism (8) control are connected.
2. clinker automatic loading system according to claim 1, it is characterised in that: the weighbridge driving device (3)
Including guide rail (34), the weighbridge can be mobile along the guide rail (34), further includes the traction that rotation is set to the melt pit (1) both ends
It takes turns (31), the traction rope (32) for being connected and being wound on traction wheel (31) with weighbridge (2), and the driving traction wheel (31)
The power device (33) of rotation.
3. clinker automatic loading system according to claim 1, it is characterised in that: the position detection unit is solid
It is scheduled on the photoelectric position sensor of weighbridge (2) side.
4. clinker automatic loading system according to claim 1, it is characterised in that: in the top of the feed bin (5)
Equipped with clinker dust-precipitator (9), the clinker dust-precipitator (9) has the suction pipe for extending to the bin bottom.
5. clinker automatic loading system according to claim 1, it is characterised in that: the elevating mechanism (8) includes
The hoist engine (81) for being wound with hoist engine traction rope (83) being fixed on the bracket (4), and rotation are set to the bracket
(4) on, so that the hoist engine traction rope pile warp and the fixed pulley (82) that is connect with the cement bulk head.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201820407361.1U CN208234180U (en) | 2018-03-23 | 2018-03-23 | Clinker automatic loading system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201820407361.1U CN208234180U (en) | 2018-03-23 | 2018-03-23 | Clinker automatic loading system |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN208234180U true CN208234180U (en) | 2018-12-14 |
Family
ID=64585181
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201820407361.1U Expired - Fee Related CN208234180U (en) | 2018-03-23 | 2018-03-23 | Clinker automatic loading system |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN208234180U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109896308A (en) * | 2019-03-05 | 2019-06-18 | 洛阳矿山机械工程设计研究院有限责任公司 | It is a kind of for aggregate and the control method for fully automatic of sandstone quantifying and loading |
| CN113968488A (en) * | 2021-10-29 | 2022-01-25 | 中国电建集团华东勘测设计研究院有限公司 | Intelligent and environment-friendly building aggregate rapid loading method and system |
-
2018
- 2018-03-23 CN CN201820407361.1U patent/CN208234180U/en not_active Expired - Fee Related
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109896308A (en) * | 2019-03-05 | 2019-06-18 | 洛阳矿山机械工程设计研究院有限责任公司 | It is a kind of for aggregate and the control method for fully automatic of sandstone quantifying and loading |
| CN109896308B (en) * | 2019-03-05 | 2021-06-25 | 洛阳矿山机械工程设计研究院有限责任公司 | Full-automatic control method for quantitative loading of aggregate and sand and stone |
| CN113968488A (en) * | 2021-10-29 | 2022-01-25 | 中国电建集团华东勘测设计研究院有限公司 | Intelligent and environment-friendly building aggregate rapid loading method and system |
| CN113968488B (en) * | 2021-10-29 | 2023-08-15 | 中国电建集团华东勘测设计研究院有限公司 | Intelligent and environment-friendly quick loading method and system for building aggregate |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20181214 |
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| CF01 | Termination of patent right due to non-payment of annual fee |