CN113968488B - Intelligent and environment-friendly quick loading method and system for building aggregate - Google Patents
Intelligent and environment-friendly quick loading method and system for building aggregate Download PDFInfo
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- CN113968488B CN113968488B CN202111274276.5A CN202111274276A CN113968488B CN 113968488 B CN113968488 B CN 113968488B CN 202111274276 A CN202111274276 A CN 202111274276A CN 113968488 B CN113968488 B CN 113968488B
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G65/00—Loading or unloading
- B65G65/005—Control arrangements
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G67/00—Loading or unloading vehicles
- B65G67/02—Loading or unloading land vehicles
- B65G67/04—Loading land vehicles
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G67/00—Loading or unloading vehicles
- B65G67/02—Loading or unloading land vehicles
- B65G67/04—Loading land vehicles
- B65G67/06—Feeding articles or materials from bunkers or tunnels
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02W—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
- Y02W30/00—Technologies for solid waste management
- Y02W30/50—Reuse, recycling or recovery technologies
- Y02W30/91—Use of waste materials as fillers for mortars or concrete
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Aviation & Aerospace Engineering (AREA)
- Conveying And Assembling Of Building Elements In Situ (AREA)
- Filling Or Emptying Of Bunkers, Hoppers, And Tanks (AREA)
Abstract
The invention belongs to the technical field of building aggregate assembly, and particularly relates to an intelligent and environment-friendly rapid loading method and system for building aggregate. The control valve and the electric arc door are opened and closed through the control system, the effects of multi-track asynchronous loading and single-track multi-thread loading are achieved, meanwhile, the dynamic working states of the movable wagon balance and the movable electric arc door, the automatic telescopic blanking port and the unloading trolley are adopted, the operation of people in the whole process is reduced, intelligent control is achieved, and rapid loading is achieved. Thus solving the traffic jam problem caused by parking waiting of building aggregate outward transportation under the condition of insufficient field.
Description
Technical Field
The invention belongs to the technical field of building aggregate assembly, and particularly relates to an intelligent and environment-friendly rapid loading method and system for building aggregate.
Background
With the continuous deep construction of ecological civilization of the country, the environmental protection force of government related departments on the development of mineral resources of building aggregate is continuously increased. Meanwhile, the construction of green mines and green factories requires that modern process systems pay more attention to intelligent construction work. In the intelligent construction and environmental protection work, an important innovation is in the loading field of building aggregate.
With the integration and upgrading of the mining field, the mining weights of the small-dispersion mines are gradually lost and exit from the supply market, and the newly-let mining weights are all large-scale intensive medium-large surface mines. The loading requirements of the surface mine often far exceed the prior mine scale. Therefore, the problems of slow speed of the loading port, high personnel investment and high field requirements are increasingly exposed. Under the condition of insufficient places, the traffic jam caused by parking waiting of building aggregate outward transportation is serious interference to traffic trips of surrounding residents, and meanwhile, the harmonious requirements of the mine places in the modern intelligent green mine are not utilized. The above-mentioned problems have been largely managed to alleviate the above-mentioned contradiction by restraining the parking problem. While some mining enterprises have developed systems such as automated loading, such systems tend to be single planning adjustments, lacking an overall system tuning approach.
Therefore, how to design an intelligent and environment-friendly quick loading method and system for building aggregate in the field of building aggregate loading, ensure the construction aggregate loading, realize the concepts of land saving, quick passing, intelligent control and green environment protection, and meet the construction requirements of modern green mines and green projects is a problem to be solved urgently.
Disclosure of Invention
The invention aims to provide an intelligent and environment-friendly rapid loading method for building aggregate, aiming at the defects in the prior art, so as to solve the traffic jam problem caused by parking waiting of building aggregate outward transportation under the condition of insufficient field.
For this purpose, the above object of the present invention is achieved by the following technical solutions:
an intelligent and environment-friendly quick loading method for building aggregate is characterized by comprising the following steps of: the whole operation process of the intelligent environment-friendly building aggregate rapid loading method is in a closed structure and comprises the following steps:
s1, enabling a dump truck to enter a loading area, wherein the bottom of a storage bin is communicated with the top of a distributing mechanism, the distributing mechanism is provided with at least one discharging channel, the bottom of the discharging channel of the distributing mechanism is provided with a PLC control valve, and materials slide to the PLC control valve at the bottom of the distributing mechanism along the distributing mechanism;
s2, after the dump truck is transported to any position N1 of a loading area, the control system adjusts the movable wagon balance to the position of the dump truck, and the first weighing is completed and is recorded as M1;
s3, after the first weighing is completed, the control system moves an electric arc door with an automatic telescopic blanking port to the position above a carriage of the dump truck through a top sliding rail, the automatic telescopic blanking port is adjusted to a downward state from a contracted state, the control system opens a PLC control valve and the electric arc door, and the electric arc door is arranged below the flat conveyor belt; because the outside enclosed construction and the automatic flexible blanking mouth structure have reduced blanking height to realize the inside of whole loading and outside dust and produce dirt point.
S4, after the PLC control valve is opened, a flat feeding belt conveyor with a discharging trolley corresponding to the discharging channel is correspondingly adjusted according to the position of the automatic telescopic discharging port, and materials on the flat feeding belt are discharged into the automatic telescopic discharging port;
s5, the movable wagon balance is weighed to reach the sales weight M2, the control system closes the electric arc door and the PLC control valve, and the automatic telescopic blanking port is contracted to a contracted state;
s6, an electric arc door and an automatic telescopic blanking port, a discharging trolley and a movable wagon balance are all moved to a next parking position N2 of the track;
and S7, repeating the steps S1 to S4, and finishing the loading of the next vehicle in the track.
The invention can also adopt or combine the following technical proposal when adopting the technical proposal:
as a preferable technical scheme of the invention: the upper portion of feed bin is equipped with the incoming material belt feeder, the incoming material belt feeder is controlled in order to realize feeding in the feed bin by control system.
As a preferable technical scheme of the invention: the electric arc doors with the automatic telescopic blanking ports on the single dumper inlet and outlet route are multiple to realize single-track multi-thread loading.
As a preferable technical scheme of the invention: the blanking channels of the distributing mechanism are multiple so as to realize multi-track asynchronous loading.
As a preferable technical scheme of the invention: and in the step S3, a corresponding gun fog machine or a corresponding sprinkling dust suppression device is also arranged so as to improve the environmental protection property of the system.
The invention also aims to provide an intelligent and environment-friendly building aggregate rapid loading system for solving the traffic jam problem caused by parking waiting of building aggregate outward transportation under the condition of insufficient sites.
For this purpose, the above object of the present invention is achieved by the following technical solutions:
an intelligent environment-friendly building aggregate quick loading system is characterized in that: the intelligent environment-friendly building aggregate rapid loading system is of a closed structure as a whole and comprises a storage bin, a distribution bin and a loading area which are sequentially arranged from top to bottom;
a material distributing mechanism is arranged in the material distributing bin, the top of the material distributing mechanism is communicated with the bottom of the bin, the material distributing mechanism is provided with at least one discharging channel, and a PLC control valve is arranged at the bottom of the discharging channel;
the lower part of the distributing bin is provided with a flat-feeding belt conveyor, and the flat-feeding belt conveyor is provided with a discharging trolley;
the top of the loading area is provided with a top sliding rail and an electric arc door arranged on the top sliding rail, the lower end of the electric arc door is correspondingly provided with an automatic telescopic blanking port, and the top sliding rail is used for driving the electric arc door with the automatic telescopic blanking port to move;
the bottom of loading district is equipped with movable wagon balance, movable wagon balance is by control system control removal.
The invention can also adopt or combine the following technical proposal when adopting the technical proposal:
as a preferable technical scheme of the invention: the upper portion of feed bin is equipped with the incoming material belt feeder, the incoming material belt feeder is controlled in order to realize feeding in the feed bin by control system.
As a preferable technical scheme of the invention: the electric arc doors with the automatic telescopic blanking ports on the single dumper inlet and outlet route are multiple to realize single-track multi-thread loading.
As a preferable technical scheme of the invention: the blanking channels of the distributing mechanism are multiple so as to realize multi-track asynchronous loading.
As a preferable technical scheme of the invention: the intelligent environment-friendly building aggregate rapid loading system is also provided with a corresponding gun fog machine or a corresponding sprinkling dust suppression device.
The invention can improve the conveying capacity of the feeding belt conveyor in the first layer structure and increase the number of the top tracks of the second layer, thereby realizing the simultaneous operation of a plurality of tracks and the multi-thread asynchronous loading.
According to the invention, the complete set number of the electric arc door and the automatic telescopic blanking port on the top sliding rail can be increased according to site conditions and structural length, and the next car loading only moves the unloading trolley and the movable wagon balance, so that the shrinkage waiting time of the automatic telescopic blanking port is saved, and the realization of multiple lines Cheng Laliao on a single sliding rail is further optimized.
The control valve and the electric arc door are opened and closed through the control system, the effects of multi-track asynchronous loading and single-track multi-thread loading are achieved, meanwhile, the dynamic working states of the movable wagon balance and the movable electric arc door, the automatic telescopic blanking port and the unloading trolley are adopted, the operation of people in the whole process is reduced, intelligent control is achieved, and rapid loading is achieved. Thus solving the traffic jam problem caused by parking waiting of building aggregate outward transportation under the condition of insufficient field.
Drawings
Fig. 1 is a front view of an intelligent and environment-friendly rapid loading system for building aggregate.
Fig. 2 is a side view of the intelligent and environment-friendly rapid loading system for building aggregate.
Detailed Description
The invention will be described in further detail with reference to the drawings and specific embodiments.
The intelligent environment-friendly building aggregate rapid loading system is of a closed structure, and comprises a bin 110, a distributing bin 120 and a loading area 130 which are sequentially arranged from top to bottom;
a distributing mechanism 121 is arranged in the distributing bin 120, the top of the distributing mechanism 121 is communicated with the bottom of the bin 110, the distributing mechanism 121 is provided with two discharging channels 121a, and a PLC control valve 121b is arranged at the bottom of the discharging channels 121 a;
a flat-feeding belt conveyor 122 is arranged at the lower part of the distribution bin 120, and a discharging trolley 123 is arranged on the flat-feeding belt conveyor 122;
the top of the loading area 130 is provided with a top sliding rail 131 and an electric arc door 132 arranged on the top sliding rail 131, the lower end of the electric arc door 132 is correspondingly provided with an automatic telescopic blanking port 133, and the top sliding rail 131 is used for driving the electric arc door 132 with the automatic telescopic blanking port 133 to move;
the bottom of the loading area 130 is provided with a movable wagon balance 134, and the movable wagon balance 134 is controlled to move by a control system.
The upper portion of the bin 110 is provided with an incoming material belt conveyor 111, and the incoming material belt conveyor 111 is controlled by a control system to realize feeding into the bin 110.
The intelligent environment-friendly building aggregate rapid loading system can be additionally provided with a corresponding gun fog machine or a corresponding sprinkling dust suppression device.
An intelligent and environment-friendly quick loading method for building aggregate is implemented in the following way:
(1) And the control system sends out an instruction to feed from the belt conveyor in the bin cage in the loading area of the dump truck. The belt conveyor conveys materials to the feeding bin and to PLC control valves on the upper parts of the two belt conveyors with the discharging trolleys through the material distributing structure.
(2) After the dump truck is transported to any position N1 of the loading area, the movable wagon balance is automatically adjusted to the position of the dump truck, and the first weighing work is completed and is marked as M1.
(3) And after the first weighing work is finished, sending out a signal. The electric arc door and the automatic telescopic blanking port structure move from the sliding rail to the stopping area of the dump truck. The automatic telescopic blanking port structure is adjusted from a contracted state to a lowered state. Meanwhile, the PLC is used for controlling the opening of the valve and the electric arc door through instructions. Because the outside enclosed construction and the automatic flexible blanking mouth structure have reduced blanking height to realize the inside of whole loading and outside dust and produce dirt point. The environmental protection of the system can be improved by configuring a corresponding gun fog machine or a corresponding sprinkling dust suppression device.
(4) After the PLC control valve is opened, the double-line parallel belt machine with the unloading trolley is used for completing blanking by the unloading trolley according to the position of the unloading trolley. Due to the asynchronism of parking, the whole system can realize one-side loading or two-side asynchronous loading of building aggregate. Therefore, the operation of people in the whole process is reduced, intelligent control is realized, and quick loading is realized.
(5) Automatic wagon balance weighing reaches the sales weight, and the automatic closing of the electronic arc door of blanking mouth and the electronic arc door of PLC of dump truck, automatic flexible blanking mouth shrink to working position, for example: is 0.5 m higher than the dump truck. The electric arc door, the automatic telescopic blanking port, the unloading trolley and the movable wagon balance move to the next parking position N2 of the track.
(6) The above operation is repeated to complete the loading of the next vehicle of the track.
In the present embodiment, the two-wire system is exemplified, but in other embodiments, three-wire systems, four-wire systems, and the like may be adopted.
Likewise, in this embodiment, two electric arc doors with automatic telescopic blanking ports are provided on a single top rail, and in other embodiments, multiple electric arc doors with automatic telescopic blanking ports may be provided on a single top rail, so as to implement single-rail multi-thread loading.
The above detailed description is intended to illustrate the present invention by way of example only and not to limit the invention to the particular embodiments disclosed, but to limit the invention to the precise embodiments disclosed, and any modifications, equivalents, improvements, etc. that fall within the spirit and scope of the invention as defined by the appended claims.
Claims (10)
1. An intelligent and environment-friendly quick loading method for building aggregate is characterized by comprising the following steps of: the whole operation process of the intelligent environment-friendly building aggregate rapid loading method is in a closed structure and comprises the following steps:
s1, enabling a dump truck to enter a loading area, wherein the bottom of a storage bin is communicated with the top of a distributing mechanism, the distributing mechanism is provided with at least one discharging channel, the bottom of the discharging channel of the distributing mechanism is provided with a PLC control valve, and materials slide to the PLC control valve at the bottom of the distributing mechanism along the distributing mechanism;
s2, after the dump truck is transported to any position N1 of a loading area, the control system adjusts the movable wagon balance to the position of the dump truck, and the first weighing is completed and is recorded as M1;
s3, after the first weighing is completed, the control system moves an electric arc door with an automatic telescopic blanking port to the position above a carriage of the dump truck through a top sliding rail, the automatic telescopic blanking port is adjusted to a downward state from a contracted state, the control system opens a PLC control valve and the electric arc door, and the electric arc door is arranged below the flat conveyor belt;
s4, after the PLC control valve is opened, a flat feeding belt conveyor with a discharging trolley corresponding to the discharging channel is correspondingly adjusted according to the position of the automatic telescopic discharging port, and materials on the flat feeding belt are discharged into the automatic telescopic discharging port;
s5, the movable wagon balance is weighed to reach the sales weight M2, the control system closes the electric arc door and the PLC control valve, and the automatic telescopic blanking port is contracted to a contracted state;
s6, an electric arc door and an automatic telescopic blanking port, a discharging trolley and a movable wagon balance are all moved to a next parking position N2 of the track;
and S7, repeating the steps S1 to S4, and finishing the loading of the next vehicle in the track.
2. The intelligent and environment-friendly rapid loading method for building aggregate according to claim 1, which is characterized in that: the upper portion of feed bin is equipped with the incoming material belt feeder, the incoming material belt feeder is controlled in order to realize feeding in the feed bin by control system.
3. The intelligent and environment-friendly rapid loading method for building aggregate according to claim 1, which is characterized in that: the electric arc doors with the automatic telescopic blanking ports on the single dumper inlet and outlet route are multiple to realize single-track multi-thread loading.
4. The intelligent and environment-friendly rapid loading method for building aggregate according to claim 1, which is characterized in that: the blanking channels of the distributing mechanism are multiple so as to realize multi-track asynchronous loading.
5. The intelligent and environment-friendly rapid loading method for building aggregate according to claim 1, which is characterized in that: and step S3, a corresponding gun fog machine or a water spraying dust suppression device is also arranged.
6. An intelligent environment-friendly building aggregate quick loading system is characterized in that: the intelligent environment-friendly building aggregate rapid loading system is of a closed structure as a whole and comprises a storage bin, a distribution bin and a loading area which are sequentially arranged from top to bottom;
a material distributing mechanism is arranged in the material distributing bin, the top of the material distributing mechanism is communicated with the bottom of the bin, the material distributing mechanism is provided with at least one discharging channel, and a PLC control valve is arranged at the bottom of the discharging channel;
the lower part of the distributing bin is provided with a flat-feeding belt conveyor, and the flat-feeding belt conveyor is provided with a discharging trolley;
the top of the loading area is provided with a top sliding rail and an electric arc door arranged on the top sliding rail, the lower end of the electric arc door is correspondingly provided with an automatic telescopic blanking port, and the top sliding rail is used for driving the electric arc door with the automatic telescopic blanking port to move;
the bottom of loading district is equipped with movable wagon balance, movable wagon balance is by control system control removal.
7. The intelligent environmental-friendly building aggregate rapid loading system according to claim 6, wherein: the upper portion of feed bin is equipped with the incoming material belt feeder, the incoming material belt feeder is controlled in order to realize feeding in the feed bin by control system.
8. The intelligent environmental-friendly building aggregate rapid loading system according to claim 6, wherein: the electric arc doors with the automatic telescopic blanking ports on the single dumper inlet and outlet route are multiple to realize single-track multi-thread loading.
9. The intelligent environmental-friendly building aggregate rapid loading system according to claim 6, wherein: the blanking channels of the distributing mechanism are multiple so as to realize multi-track asynchronous loading.
10. The intelligent environmental-friendly building aggregate rapid loading system according to claim 6, wherein: the intelligent environment-friendly building aggregate rapid loading system is also provided with a corresponding gun fog machine or a corresponding sprinkling dust suppression device.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202111274276.5A CN113968488B (en) | 2021-10-29 | 2021-10-29 | Intelligent and environment-friendly quick loading method and system for building aggregate |
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| Application Number | Priority Date | Filing Date | Title |
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| CN202111274276.5A CN113968488B (en) | 2021-10-29 | 2021-10-29 | Intelligent and environment-friendly quick loading method and system for building aggregate |
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| CN113968488A CN113968488A (en) | 2022-01-25 |
| CN113968488B true CN113968488B (en) | 2023-08-15 |
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Families Citing this family (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN115027710B (en) * | 2022-06-22 | 2023-08-04 | 湖北三江航天机电设备有限责任公司 | Portable automatic packaging weighing system |
| CN116835344A (en) * | 2023-08-20 | 2023-10-03 | 江苏绿叶机械有限公司 | Movable automatic aggregate loading machine and use method thereof |
| CN117342290B (en) * | 2023-12-06 | 2024-04-09 | 江西会昌县石磊矿业有限责任公司 | Mining area mining automatic loading device |
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2021
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| CA2107549A1 (en) * | 1993-10-01 | 1995-04-02 | Robert M. Newnham | Self-tipping vehicle dumper |
| CN201473048U (en) * | 2009-09-23 | 2010-05-19 | 首钢总公司 | Automatic unloading trolley of belt conveyer |
| CN203187128U (en) * | 2012-09-27 | 2013-09-11 | 北京高登衡器有限公司 | Accurate loading system of scattered material |
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