CN209954141U - Automatic feeding and assembling device for explosion-proof valve plate - Google Patents
Automatic feeding and assembling device for explosion-proof valve plate Download PDFInfo
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- CN209954141U CN209954141U CN201920906616.3U CN201920906616U CN209954141U CN 209954141 U CN209954141 U CN 209954141U CN 201920906616 U CN201920906616 U CN 201920906616U CN 209954141 U CN209954141 U CN 209954141U
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- guide rail
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- 230000033001 locomotion Effects 0.000 claims abstract description 24
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 claims description 8
- 229910052782 aluminium Inorganic materials 0.000 claims description 8
- 238000004880 explosion Methods 0.000 claims description 7
- 230000005540 biological transmission Effects 0.000 claims description 5
- 238000005096 rolling process Methods 0.000 claims description 2
- 238000004519 manufacturing process Methods 0.000 abstract description 3
- 230000002950 deficient Effects 0.000 abstract description 2
- 238000003466 welding Methods 0.000 description 6
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000012790 confirmation Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000011900 installation process Methods 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000004080 punching Methods 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
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Abstract
The utility model relates to the technical field of explosion-proof valve block assembly, in particular to an automatic feeding and assembling device for an explosion-proof valve block; including first base, the rear end of first base is fixed with revolving cylinder, revolving cylinder's output shaft runs through the supporting seat upwards and is connected with the positioning disk, one side of positioning disk is equipped with the standing groove that is used for placing explosion-proof valve block from the extroversion inwards, the front end of first base is fixed with defeated material guide rail through founding the seat, the linear vibration feeder that is fixed with between defeated material guide rail and the first base, the rear of first base is fixed with the motion module through the second base, the outer end of the piston rod of motion module is fixed with linear guide, linear guide's bottom mounting has vacuum suction mechanism, the front end sliding fit of second base has the transfer chain of the defeated material guide rail of perpendicular to, the utility model discloses an automatic assembly explosion-proof valve block, improve production efficiency, guarantee to place correctly, reduce the product defective rate, alleviate operator work burden.
Description
Technical Field
The utility model relates to an explosion-proof valve block assembly technical field, concretely relates to explosion-proof valve block automatic feeding assembly quality.
Background
And assembling the explosion-proof valve plate into the step position of an aluminum cover plate product in the positive and negative directions in the installation process of the explosion-proof valve plate, and finally welding the explosion-proof valve plate and the cover plate together according to requirements by laser welding. However, the existing assembly adopts manual identification and placement, and poor welding and repeated confirmation before welding are caused due to low working efficiency and incapability of placing.
SUMMERY OF THE UTILITY MODEL
Solves the technical problem
To the above shortcoming that prior art exists, the utility model provides an explosion-proof valve block automatic feeding assembly quality can solve prior art's explosion-proof valve block assembly effectively and adopt artifical discernment, put, because the operating efficiency is low, place the problem that the position can not be placed and lead to welding badly, need confirm repeatedly before the welding.
Technical scheme
In order to achieve the above purpose, the utility model discloses a following technical scheme realizes:
an automatic feeding and assembling device for an explosion-proof valve plate comprises a controller, a linear guide rail, a motion module, a linear vibration feeder and a rotary cylinder, and comprises a first base, wherein the rear end of the first base is fixed with the rotary cylinder, a supporting seat is fixed right above the rotary cylinder through a pillar, an output shaft of the rotary cylinder penetrates upwards the supporting seat and is connected with a positioning disc, one side of the positioning disc is provided with a placing groove for placing the explosion-proof valve plate from outside to inside, the front end of the first base is fixed with a material conveying guide rail through a vertical seat, the other end of the material conveying guide rail is fixed on the supporting seat, the top surface of the material conveying guide rail is provided with a convex material conveying groove from top to bottom, the convex end of the convex material conveying groove faces downwards, the linear vibration feeder is fixed between the material conveying guide rail and the first base, a second base is fixed at the rear side of the first base, and the motion module is fixedly installed on the, the outer end of a piston rod of the motion module is fixed with a linear guide rail in the vertical direction, the bottom end of the linear guide rail is fixed with a vacuum suction mechanism, the front end of the second base is in sliding fit with a conveying line perpendicular to the conveying guide rail, and a fixing seat for placing an aluminum cover sheet is fixed on the top surface of the conveying line.
Furthermore, the signal input ends of the linear guide rail, the motion module, the linear vibration feeder, the vacuum suction mechanism and the rotary cylinder are electrically connected to the signal output end of the controller, so that the control is convenient.
Furthermore, the bottom surface of the fixed seat is connected with a rotating transmission wheel through a connecting piece, and the transmission wheel is arranged in a guide groove formed in the second base in a rolling mode, so that the friction force during movement is reduced.
Furthermore, a plurality of explosion-proof valve plates which are adjacent in sequence are placed in the convex material conveying groove of the material conveying guide rail, the front faces of the explosion-proof valve plates face downwards, and the material is fed in a distributing mode according to the shapes of the explosion-proof valve plates.
Furthermore, the shape of the placing groove is matched with the explosion-proof valve plate, so that the explosion-proof valve plate is conveniently and stably fixed in the placing groove.
Advantageous effects
Adopt the utility model provides a technical scheme compares with known public technique, has following beneficial effect:
1. the utility model discloses a linear guide, motion module, linear vibration feeder, revolving cylinder are controlled to the controller and explosion-proof valve block automatic assembly is carried out, improve production efficiency, guarantee to place correctly, reduce the product defective rate, alleviate operator's work burden.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings used in the description of the embodiments or the prior art will be briefly described below. It is obvious that the drawings in the following description are only some embodiments of the invention, and that for a person skilled in the art, other drawings can be derived from them without inventive effort.
Fig. 1 is a schematic view of a first view structure of the present invention;
fig. 2 is a schematic view of a second perspective structure of the present invention;
fig. 3 is a schematic view of a third view structure of the present invention;
fig. 4 is an enlarged schematic structural view of a in fig. 1 according to the present invention;
the reference numerals in the drawings denote: 1-a controller; 2-a linear guide rail; 3-a motion module; 4-linear vibration feeder; 5-rotating the cylinder; 6-a first base; 7-a support seat; 8-positioning plate; 801-placing grooves; 9-an explosion-proof valve plate; 10-a material conveying guide rail; 1001-convex material conveying chute; 11-a second base; 12-a vacuum suction mechanism; 13-a conveying line; 14-an aluminum cover plate; 15-a fixed seat; 16-a transmission wheel; 17-guide groove.
Detailed Description
In order to make the objects, technical solutions and advantages of the embodiments of the present invention clearer, the drawings in the embodiments of the present invention are combined below to clearly and completely describe the technical solutions in the embodiments of the present invention. It is to be understood that the embodiments described are only some of the embodiments of the present invention, and not all of them. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative efforts belong to the protection scope of the present invention.
The present invention will be further described with reference to the following examples.
Examples
The automatic feeding and assembling device for the explosion-proof valve plate in the embodiment refers to fig. 1-4: comprises a controller 1, a linear guide rail 2, a motion module 3, a linear vibration feeder 4 and a rotary cylinder 5, and comprises a first base 6, wherein the rear end of the first base 6 is fixed with the rotary cylinder 5, a support seat 7 is fixed right above the rotary cylinder 5 through a pillar, an output shaft of the rotary cylinder 5 penetrates upwards through the support seat 7 and is connected with a positioning disc 8, one side of the positioning disc 8 is provided with a placing groove 801 from outside to inside for placing an explosion-proof valve plate 9, the front end of the first base 6 is fixed with a material conveying guide rail 10 through a vertical seat, the other end of the material conveying guide rail 10 is fixed on the support seat 7, the top surface of the material conveying guide rail 10 is provided with a convex material conveying groove 1001 from top to bottom, the convex end of the convex material conveying groove 1001 faces downwards, the linear vibration feeder 4 is fixed between the material conveying guide rail 10 and the first base 6, a second base 11 is fixed at the rear part of the first base 6, the motion module, the outer end of the piston rod of the motion module 3 is fixed with a linear guide 2 in the vertical direction, the bottom end of the linear guide 2 is fixed with a vacuum suction mechanism 12, the front end of the second base 11 is in sliding fit with a conveying line 13 perpendicular to the conveying guide rail 10, and the top surface of the conveying line 13 is fixed with a fixing seat 15 for placing an aluminum cover sheet 14.
Wherein, linear guide 2, motion module 3, linear vibration feeder 4, the equal electric connection of the signal input part of vacuum suction mechanism 12 and revolving cylinder 5 is at the signal output part of controller 1, the bottom surface of fixing base 15 is connected with pivoted drive wheel 16 through the connecting piece, and drive wheel 16 rolls and sets up in the guide way 17 that second base 11 was seted up, a plurality of adjacent explosion-proof valve block 9 in proper order have been placed to the protruding type defeated silo 1001 of defeated material guide rail 10, and the front of explosion-proof valve block 9 is down, the identical explosion-proof valve block 9 of shape of standing groove 801.
When the anti-explosion valve plate feeding device is used, firstly, the anti-explosion valve plate 9 is put into a vibration disc placed in front of a material conveying guide rail 10 at fixed time and fixed quantity, then a controller 1 (a Siemens S7-200 series controller is selected) firstly starts the vibration disc according to an internal preset program, the anti-explosion valve plate 9 is conveyed backwards to a convex material conveying groove 1001 of the material conveying guide rail 10 through the vibration disc, the convex material conveying groove 1001 can ensure that the positive and negative directions of the anti-explosion valve plate 9 are consistent (the positive protrusion faces downwards to be positioned at the protrusion part of the convex material conveying groove, the reverse side faces upwards to be positioned at the plane end of the convex material conveying groove 1001), the reverse direction cannot enter the convex material conveying groove 1001, then the controller 1 starts a linear vibration feeder 4 to continuously convey the anti-explosion valve plate 9 to the direction of a positioning disc 8, when the first anti-explosion valve plate 9 passes through the front end of the material conveying, the photoelectric switch installed at the front end of the material conveying guide rail 10 transmits a signal to the controller 1, at the moment, the controller 1 controls the linear vibration feeder 4 to perform intermittent motion, the controller 1 gives a pulse signal to the rotary cylinder 5 to enable the rotary cylinder 5 to drive the positioning disc 8 to rotate 90 degrees anticlockwise, the explosion-proof valve plate 9 also moves synchronously with the rotary cylinder, when the rotary cylinder 5 completes the motion and feeds the signal back to the controller 1, after receiving the signal, the controller 1 firstly controls the motion of the motion module 3 (the motion module is a TN series double-shaft cylinder) to enable a piston rod of the motion module to drive the linear guide rail 2 to move forwards, then a conveying line 13 of the controller 1 moves the fixed seat 15 and an aluminum cover plate 14 fixed on the top surface of the fixed seat to a preassembly position, meanwhile, the linear guide rail 2 moves together and moves downwards, and the explosion-proof valve plate 9 in the placing groove 801 is sucked up, then the linear guide 2 and the motion module 3 return to the initial position, at the moment, the linear guide 2 moves down to bring the explosion-proof valve block 9 to the step position of the aluminum cover plate 14, the vacuum suction mechanism 12 reversely applies the step position for punching the explosion-proof valve block 9 into the aluminum cover plate 14, when the explosion-proof valve block 9 is sucked away, the rotary cylinder 5 rotates for 90 degrees to return to the initial position, then the linear vibration feeder 4 is started again to convey another explosion-proof valve block 9 into the placing groove 801 of the positioning disc 8, one-time assembly is completed, the explosion-proof valve block 9 can be automatically assembled by repeating the operations, the production efficiency is improved, the correct placement is ensured, the product reject ratio is reduced, and the work load of operators is reduced.
The above embodiments are only used to illustrate the technical solution of the present invention, and not to limit it; although the present invention has been described in detail with reference to the foregoing embodiments, it should be understood by those skilled in the art that: the technical solutions described in the foregoing embodiments may still be modified, or some technical features may be equivalently replaced; such modifications and substitutions do not depart from the spirit and scope of the present invention in its corresponding aspects.
Claims (5)
1. The utility model provides an explosion-proof valve block automatic feeding assembly quality, includes controller (1), linear guide (2), motion module (3), rectilinear vibration feeder (4) and revolving cylinder (5), its characterized in that: comprises a first base (6), a rotary cylinder (5) is fixed at the rear end of the first base (6), a support seat (7) is fixed right above the rotary cylinder (5) through a support column, an output shaft of the rotary cylinder (5) penetrates through the support seat (7) upwards and is connected with a positioning disc (8), a placing groove (801) for placing an anti-explosion valve plate (9) is formed in one side of the positioning disc (8) from outside to inside, a material conveying guide rail (10) is fixed at the front end of the first base (6) through a vertical seat, the other end of the material conveying guide rail (10) is fixed on the support seat (7), a convex material conveying groove (1001) is formed in the top surface of the material conveying guide rail (10) from top to bottom, the convex end of the convex material conveying groove (1001) faces downwards, and a linear vibration feeder (4) is fixed between the material conveying guide rail (10) and the first base (6), the rear of first base (6) is fixed with second base (11), second base (11) fixed mounting has motion module (3), the outer end of the piston rod of motion module (3) is fixed with linear guide (2) of vertical direction, the bottom mounting of linear guide (2) has vacuum suction means (12), the front end sliding fit of second base (11) has transfer chain (13) of the defeated material guide rail of perpendicular to (10), and the top surface of transfer chain (13) is fixed with fixing base (15) of placing aluminum cover piece (14).
2. The automatic feeding and assembling device for the explosion-proof valve plates as claimed in claim 1, wherein the signal input ends of the linear guide rail (2), the motion module (3), the linear vibration feeder (4), the vacuum suction mechanism (12) and the rotary cylinder (5) are electrically connected to the signal output end of the controller (1).
3. The automatic feeding and assembling device for the explosion-proof valve plate as claimed in claim 1, wherein the bottom surface of the fixed seat (15) is connected with a rotating transmission wheel (16) through a connecting piece, and the transmission wheel (16) is arranged in a guide groove (17) formed in the second base (11) in a rolling manner.
4. The automatic loading and assembling device for the explosion-proof valve plates as claimed in claim 1, wherein a plurality of explosion-proof valve plates (9) are arranged next to each other in sequence on the convex material conveying groove (1001) of the material conveying guide rail (10), and the front faces of the explosion-proof valve plates (9) face downwards.
5. The automatic loading and assembling device for the explosion-proof valve plate as claimed in claim 1, wherein the shape of the placing groove (801) is matched with that of the explosion-proof valve plate (9).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201920906616.3U CN209954141U (en) | 2019-06-17 | 2019-06-17 | Automatic feeding and assembling device for explosion-proof valve plate |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201920906616.3U CN209954141U (en) | 2019-06-17 | 2019-06-17 | Automatic feeding and assembling device for explosion-proof valve plate |
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| Publication Number | Publication Date |
|---|---|
| CN209954141U true CN209954141U (en) | 2020-01-17 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201920906616.3U Active CN209954141U (en) | 2019-06-17 | 2019-06-17 | Automatic feeding and assembling device for explosion-proof valve plate |
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| CN (1) | CN209954141U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN117260224A (en) * | 2023-11-21 | 2023-12-22 | 常州孟腾智能装备有限公司 | Explosion-proof valve feedway |
-
2019
- 2019-06-17 CN CN201920906616.3U patent/CN209954141U/en active Active
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN117260224A (en) * | 2023-11-21 | 2023-12-22 | 常州孟腾智能装备有限公司 | Explosion-proof valve feedway |
| CN117260224B (en) * | 2023-11-21 | 2024-01-30 | 常州孟腾智能装备有限公司 | Explosion-proof valve feedway |
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Address after: No. 86 Kechuang Road, Wuzhen Town, Tongxiang City, Jiaxing City, Zhejiang Province, 314501 Patentee after: Zhejiang Zhongze Precision Technology Co.,Ltd. Country or region after: China Address before: 314031 Building 9, hi tech equipment entrepreneurship center, Xiuzhou District, Jiaxing City, Zhejiang Province Patentee before: ZHEJIANG ZZ PRECISION TECHNOLOGY CO.,LTD. Country or region before: China |