Summary of the invention
The technical problem to be solved in the present invention is to provide a kind of three-in-one molding machine integrating trimming, flanging and the pressurize of boiling hot limit, enhances productivity, and ensures product quality, reduces production cost.
For solving the problems of the technologies described above, the present invention by the following technical solutions:
A kind of three-in-one molding machine, comprise frame and be located at the workbench in frame, conveying mechanism is set on the table, the boiling hot limit pressure-keeping mechanism of boiling hot limit pressurize is carried out in the battery left and right sides described workbench is also provided with from right to left after carrying out the trimming mechanism of trimming, the edge-folding mechanism battery left and right sides after trimming being carried out to flanging and conduplication side to the battery left and right sides, trimming mechanism and edge-folding mechanism are two groups, and being symmetrically set in the both sides of conveying mechanism, above-mentioned each mechanism is connected with governor circuit respectively and is controlled by it;
The prioritization scheme of such scheme is as follows:
Above-mentioned trimming mechanism comprises the holder one be installed on workbench and the plummer one, locating piece one, compact heap one, the cutting knife that are installed on holder one, and locating piece one is connected with horizontal air cylinder one, and compact heap one is connected with vertical cylinder one with cutting knife.
Above-mentioned holder one is also provided with the photoelectric sensor whether induction plummer one having battery.
Above-mentioned edge-folding mechanism comprises the holder two be installed on workbench and the plummer two, locating piece two, compact heap two, the folded block that are installed on holder two, locating piece two is connected with horizontal air cylinder two, compact heap two is connected with vertical cylinder two, folded block is connected with bending cylinder, and folded block and bending cylinder are inclined to set.
Above-mentioned boiling hot limit pressure-keeping mechanism comprises the holder three be installed on workbench and the plummer three, compact heap three and the boiling hot limit pressurize block that are installed on holder three, compact heap three is connected with vertical cylinder three, scald limit pressurize block to be connected with horizontal air cylinder three, boiling hot limit pressurize block also be electrically connected.
Between above-mentioned trimming mechanism and edge-folding mechanism, the left side of scalding limit pressure-keeping mechanism is respectively equipped with manipulator mechanism, this manipulator mechanism comprises a mounting bracket, the U-shaped slide rail be located on mounting bracket, the suction nozzle that coordinates the slide block installed, the mechanical arm be connected with slide block and be installed on mechanical arm with U-shaped slide rail, and slide block is connected with stepping motor and drives work by it.
Above-mentioned conveying mechanism comprises material loading movable plate and the blanking conveyer belt of placing battery, and material loading movable plate is transferred forward by transfer air cylinder driven, and blanking conveyer belt drives conveying by motor.
The present invention has following remarkable result:
Three-in-one molding machine reasonable in design of the present invention, by arranging conveying mechanism, trimming mechanism, edge-folding mechanism and boiling hot limit pressure-keeping mechanism, realize the self-feeding of battery, trimming, flanging, scald limit pressurize and blanking, substantially increase production efficiency and product quality, greatly reduce the labour intensity of workman and saved production cost, improve the market competitiveness of enterprise.
Embodiment
The present invention to be explained in further detail below in conjunction with accompanying drawing and embodiment for the ease of it will be appreciated by those skilled in the art that.
As shown in accompanying drawing 1 ~ 5, a kind of three-in-one molding machine, comprise frame and be located at the workbench 10 in frame, workbench 10 is provided with conveying mechanism 5, trimming mechanism 1, edge-folding mechanism 2 and boiling hot limit pressure-keeping mechanism 3, trimming mechanism 2 and edge-folding mechanism 3 are two groups, and being symmetrically set in the both sides of conveying mechanism 5, above-mentioned each assembly is connected with governor circuit respectively and is controlled by it.
Wherein, conveying mechanism 5 comprises the material loading movable plate 51 of placing battery, and material loading movable plate 51 is transferred forward by transfer air cylinder driven; Battery to be formed is put in and has gone up on movable plate 51 by staff, and transfer air cylinder driven material loading movable plate 51 and battery to be formed are transferred forward, improve the loading efficiency of product.
Plummer 1, locating piece 1, compact heap 1, cutting knife 15 that trimming mechanism 1 comprises holder 1 and is installed on holder 1; holder 1 is installed on workbench 1; locating piece 1 is connected with horizontal air cylinder 1; horizontal air cylinder 1 is installed on workbench 1; compact heap 1 is connected with vertical cylinder 1 with cutting knife 15, and vertical cylinder 1 is also installed on workbench 1; Holder 1 is also provided with the photoelectric sensor 18 whether induction plummer 1 having battery.When battery to be formed is delivered to plummer 1 of trimming mechanism from conveying mechanism 5, photoelectric sensor 18 senses battery and induction information is sent to control system, control system sends instruction, the wherein side of battery located by the horizontal air cylinder 1 task driven locating piece 1 of the trimming mechanism 1 of conveying mechanism 5 side, vertical cylinder 1 also drives compact heap 1 and cutting knife 15 to move downward, compact heap 1 compresses battery in advance, after compact heap 1 pushes down battery, cutting knife 15 continues the opposite side moving downward tangential battery, after trimming action completes, vertical cylinder 1 first drives compact heap 1 and cutting knife 15 upwards to reply position, horizontal air cylinder 1 also drives locating piece 1 to reply position, thus a side trimming of battery is neat.After the trimming of battery one side completes, the good side of the trimming of battery located by the horizontal air cylinder 1 task driven locating piece 1 of the trimming mechanism 1 of conveying mechanism 5 opposite side, vertical cylinder 1 also drives compact heap 1 and cutting knife 15 to move downward, compact heap 1 compresses battery in advance, after compact heap 1 pushes down battery, what cutting knife 15 continued to move downward tangential battery treats trimming side, after trimming action completes, vertical cylinder 1 first drives compact heap 1 and cutting knife 15 upwards to reply position, horizontal air cylinder 1 also drives locating piece 1 to reply position, thus the both sides side trimming completing battery is neat.Trimming mechanism 1 is provided with two groups, and is symmetrically set in the both sides of conveying mechanism 5, thus can carry out the dual-side trimming of battery successively, improves trimming efficiency and trimming quality.
Manipulator mechanism 4 is provided with between trimming mechanism 1 and edge-folding mechanism 2; this manipulator mechanism 4 comprises a mounting bracket 41, the U-shaped slide rail 42 be located on mounting bracket 41, the suction nozzle 45 that coordinates the slide block 43 installed, the mechanical arm 44 be connected with slide block 43 and be installed on mechanical arm 44 with U-shaped slide rail 42, and slide block 43 is connected with stepping motor 46 and by its driving work; After battery trimming completes, drive slide block 43 to work along U-shaped slide rail 42 by stepping motor 46, drive suction nozzle 45 to draw battery that trimming completes is on the flanging station of edge-folding mechanism 2.
Plummer 2 22, locating piece 2 23, compact heap 2 24, folded block 25 that edge-folding mechanism 2 comprises holder 2 21 and is installed on holder 2 21, holder 2 21 is installed on workbench 10, locating piece 2 23 is connected with horizontal air cylinder 2 26, horizontal air cylinder 2 26 is installed on workbench 1, compact heap 2 24 is connected with vertical cylinder 2 27, vertical cylinder 2 27 is also installed on workbench 1, folded block 25 is connected with bending cylinder 28, bending cylinder 28 is also installed on workbench 1, and folded block 25 and bending cylinder 28 are inclined to set.Battery after trimming is drawn on plummer 2 22 by the suction nozzle of manipulator mechanism 4, the wherein side of battery located by the horizontal air cylinder 2 26 task driven locating piece 2 23 of conveying mechanism 5 side, vertical cylinder 2 27 also drives compact heap 2 24 to move downward, compact heap 2 24 compresses battery, then, bending cylinder 28 drives the opposite side of folded block 25 pairs of batteries to carry out flanging, after flanging action completes, bending cylinder 28 first drives folded block 25 to reply position, vertical cylinder 2 27 also drives compact heap 2 24 to reply position, horizontal air cylinder 2 26 drives locating piece 2 23 to reply position, thus the edge break limit, side of battery after trimming is neat.After edge break limit, battery side completes, what battery located by the horizontal air cylinder 2 26 task driven locating piece 2 23 of the edge-folding mechanism 2 of conveying mechanism 5 opposite side rolls side, limit well, vertical cylinder 2 27 also drives compact heap 2 24 to move downward, compact heap 2 24 compresses battery, then, what bending cylinder 28 drove folded block 25 pairs of batteries treats that flanging is carried out in flanging side, after flanging action completes, bending cylinder 28 first drives folded block 25 to reply position, vertical cylinder 2 27 also drives compact heap 2 24 to reply position, horizontal air cylinder 2 26 drives locating piece 2 23 to reply position, thus the both sides side flanging completing battery is neat.Edge-folding mechanism 2 is provided with two groups, and is symmetrically set in the both sides of conveying mechanism 5, thus can carry out the dual-side flanging of battery successively, improves flanging efficiency and flanging quality.The suction nozzle 45 of manipulator mechanism 4 can arrange two, and one of them suction nozzle 45 draws battery from trimming station, and the battery after a side edgefold is drawn on the flanging station of another edge-folding mechanism 2 by another suction nozzle 45, improves flanging efficiency and flanging quality.
Scald plummer 3 32, compact heap 3 33 and boiling hot limit pressurize block 34 that limit pressure-keeping mechanism 3 comprises holder 3 31 and is installed on holder 3 31; holder 3 31 is installed on workbench 10; compact heap 3 33 is connected with vertical cylinder 3 35; vertical cylinder 3 35 is installed on workbench 1; scald limit pressurize block 34 to be connected with horizontal air cylinder 3 36; horizontal air cylinder 3 36 is also installed on workbench 1, scald limit pressurize block 34 also be electrically connected, be heated to make boiling hot limit pressurize block 34; Battery after flanging is transferred on the plummer 3 32 of boiling hot limit pressure-keeping mechanism 3, vertical cylinder 3 35 task driven compact heap 3 33 moves downward, compact heap 3 33 compresses battery, then, battery dual-side after horizontal air cylinder 3 36 drives the boiling hot limit pressurize block 34 be heated to contact flanging simultaneously, carry out the pressurize of boiling hot limit simultaneously, improve and scald limit pressurize efficiency and boiling hot limit pressurize quality.
Also be provided with manipulator mechanism 4 in the left side of boiling hot limit pressure-keeping mechanism 3, conveying mechanism also comprises blanking conveyer belt 52, and blanking conveyer belt 52 drives conveying by motor.Battery scalds after limit pressurize completes, and shaping battery is drawn and export blanking to blanking conveyer belt 52 by manipulator mechanism 4, improves the blanking efficiency of product.
The present invention carries out program control by single-chip microcomputer or microcomputer.
After concrete operation process of the present invention is described in.
First, battery to be formed carries out material loading by conveying mechanism 5 material loading movable plate 51, and battery carries out dual-side trimming at trimming mechanism 1; After battery trimming completes, battery is transferred to edge-folding mechanism 2 by manipulator mechanism 4, and battery carries out dual-side flanging at edge-folding mechanism 2; After battery flanging completes, battery carries out dual-side in boiling hot limit pressure-keeping mechanism 3 and scalds limit pressurize; Finally, battery is transferred to conveying mechanism 5 blanking conveyer belt 52 by manipulator mechanism 4 absorption and exports blanking.
So move in circles namely realize battery self-feeding, trimming, flanging, scald limit pressurize and blanking.
Three-in-one molding machine reasonable in design of the present invention, by arranging conveying mechanism 5, trimming mechanism 1, edge-folding mechanism 2 and boiling hot limit pressure-keeping mechanism 3, realize the self-feeding of battery, trimming, flanging, scald limit pressurize and blanking, substantially increase production efficiency and product quality, greatly reduce the labour intensity of workman and saved production cost, improve the market competitiveness of enterprise.
Above-described embodiment is the preferred version that the present invention realizes; and indefiniteness is exhaustive, under same idea, the present invention can also have other variations, it should be noted that; under the prerequisite not departing from inventive concept of the present invention, any apparent replacement is all within scope.