CN103187585B - A kind of three-in-one molding machine - Google Patents

A kind of three-in-one molding machine Download PDF

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Publication number
CN103187585B
CN103187585B CN201310094229.1A CN201310094229A CN103187585B CN 103187585 B CN103187585 B CN 103187585B CN 201310094229 A CN201310094229 A CN 201310094229A CN 103187585 B CN103187585 B CN 103187585B
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trimming
battery
holder
compact heap
workbench
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CN103187585A (en
Inventor
周俊雄
周俊豪
周俊杰
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Guangdong Lyric Robot Intelligent Automation Co Ltd
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周俊雄
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E60/00Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
    • Y02E60/10Energy storage using batteries
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P70/00Climate change mitigation technologies in the production process for final industrial or consumer products
    • Y02P70/50Manufacturing or production processes characterised by the final manufactured product

Abstract

The present invention relates to a kind of three-in-one molding machine, comprise frame and be located at the workbench in frame, conveying mechanism is set on the table, the boiling hot limit pressure-keeping mechanism of boiling hot limit pressurize is carried out in the battery both sides described workbench is also provided with from right to left after carrying out the trimming mechanism of trimming, the edge-folding mechanism battery both sides after trimming being carried out to flanging and conduplication side to the battery left and right sides, and above-mentioned each mechanism is connected with governor circuit respectively and is controlled by it.Three-in-one molding machine reasonable in design of the present invention, by arranging conveying mechanism, trimming mechanism, edge-folding mechanism and boiling hot limit pressure-keeping mechanism, realize the self-feeding of battery, trimming, flanging, scald limit pressurize and blanking, substantially increase production efficiency and product quality, greatly reduce the labour intensity of workman and saved production cost, improve the market competitiveness of enterprise.

Description

A kind of three-in-one molding machine
Technical field
The invention belongs to lithium battery automatic producing technology field, specifically refer to a kind of three-in-one molding machine integrating trimming, flanging and the pressurize of boiling hot limit.
Background technology
In lithium battery manufacture process, need to carry out both sides trimming, flanging and the pressurize of boiling hot limit to battery.Along with electronic technology develops rapidly, simple craft or Semi-automatic device are produced and are constrained production efficiency to a certain extent, so the demand of current market to automation equipment is more and more obvious.At present, the little and product of mass production of size only with manpower processing not only loaded down with trivial details, quality is unstable, and needs to consume a large amount of labour, cost is high.
Summary of the invention
The technical problem to be solved in the present invention is to provide a kind of three-in-one molding machine integrating trimming, flanging and the pressurize of boiling hot limit, enhances productivity, and ensures product quality, reduces production cost.
For solving the problems of the technologies described above, the present invention by the following technical solutions:
A kind of three-in-one molding machine, comprise frame and be located at the workbench in frame, conveying mechanism is set on the table, the boiling hot limit pressure-keeping mechanism of boiling hot limit pressurize is carried out in the battery left and right sides described workbench is also provided with from right to left after carrying out the trimming mechanism of trimming, the edge-folding mechanism battery left and right sides after trimming being carried out to flanging and conduplication side to the battery left and right sides, trimming mechanism and edge-folding mechanism are two groups, and being symmetrically set in the both sides of conveying mechanism, above-mentioned each mechanism is connected with governor circuit respectively and is controlled by it;
The prioritization scheme of such scheme is as follows:
Above-mentioned trimming mechanism comprises the holder one be installed on workbench and the plummer one, locating piece one, compact heap one, the cutting knife that are installed on holder one, and locating piece one is connected with horizontal air cylinder one, and compact heap one is connected with vertical cylinder one with cutting knife.
Above-mentioned holder one is also provided with the photoelectric sensor whether induction plummer one having battery.
Above-mentioned edge-folding mechanism comprises the holder two be installed on workbench and the plummer two, locating piece two, compact heap two, the folded block that are installed on holder two, locating piece two is connected with horizontal air cylinder two, compact heap two is connected with vertical cylinder two, folded block is connected with bending cylinder, and folded block and bending cylinder are inclined to set.
Above-mentioned boiling hot limit pressure-keeping mechanism comprises the holder three be installed on workbench and the plummer three, compact heap three and the boiling hot limit pressurize block that are installed on holder three, compact heap three is connected with vertical cylinder three, scald limit pressurize block to be connected with horizontal air cylinder three, boiling hot limit pressurize block also be electrically connected.
Between above-mentioned trimming mechanism and edge-folding mechanism, the left side of scalding limit pressure-keeping mechanism is respectively equipped with manipulator mechanism, this manipulator mechanism comprises a mounting bracket, the U-shaped slide rail be located on mounting bracket, the suction nozzle that coordinates the slide block installed, the mechanical arm be connected with slide block and be installed on mechanical arm with U-shaped slide rail, and slide block is connected with stepping motor and drives work by it.
Above-mentioned conveying mechanism comprises material loading movable plate and the blanking conveyer belt of placing battery, and material loading movable plate is transferred forward by transfer air cylinder driven, and blanking conveyer belt drives conveying by motor.
The present invention has following remarkable result:
Three-in-one molding machine reasonable in design of the present invention, by arranging conveying mechanism, trimming mechanism, edge-folding mechanism and boiling hot limit pressure-keeping mechanism, realize the self-feeding of battery, trimming, flanging, scald limit pressurize and blanking, substantially increase production efficiency and product quality, greatly reduce the labour intensity of workman and saved production cost, improve the market competitiveness of enterprise.
Accompanying drawing explanation
Accompanying drawing 1 is perspective view of the present invention;
Accompanying drawing 2 is trimming mechanism schematic diagram of the present invention;
Accompanying drawing 3 is edge-folding mechanism schematic diagram of the present invention;
Accompanying drawing 4 scalds limit pressure-keeping mechanism schematic diagram for the present invention;
Accompanying drawing 5 is manipulator mechanism schematic diagram of the present invention.
Embodiment
The present invention to be explained in further detail below in conjunction with accompanying drawing and embodiment for the ease of it will be appreciated by those skilled in the art that.
As shown in accompanying drawing 1 ~ 5, a kind of three-in-one molding machine, comprise frame and be located at the workbench 10 in frame, workbench 10 is provided with conveying mechanism 5, trimming mechanism 1, edge-folding mechanism 2 and boiling hot limit pressure-keeping mechanism 3, trimming mechanism 2 and edge-folding mechanism 3 are two groups, and being symmetrically set in the both sides of conveying mechanism 5, above-mentioned each assembly is connected with governor circuit respectively and is controlled by it.
Wherein, conveying mechanism 5 comprises the material loading movable plate 51 of placing battery, and material loading movable plate 51 is transferred forward by transfer air cylinder driven; Battery to be formed is put in and has gone up on movable plate 51 by staff, and transfer air cylinder driven material loading movable plate 51 and battery to be formed are transferred forward, improve the loading efficiency of product.
Plummer 1, locating piece 1, compact heap 1, cutting knife 15 that trimming mechanism 1 comprises holder 1 and is installed on holder 1; holder 1 is installed on workbench 1; locating piece 1 is connected with horizontal air cylinder 1; horizontal air cylinder 1 is installed on workbench 1; compact heap 1 is connected with vertical cylinder 1 with cutting knife 15, and vertical cylinder 1 is also installed on workbench 1; Holder 1 is also provided with the photoelectric sensor 18 whether induction plummer 1 having battery.When battery to be formed is delivered to plummer 1 of trimming mechanism from conveying mechanism 5, photoelectric sensor 18 senses battery and induction information is sent to control system, control system sends instruction, the wherein side of battery located by the horizontal air cylinder 1 task driven locating piece 1 of the trimming mechanism 1 of conveying mechanism 5 side, vertical cylinder 1 also drives compact heap 1 and cutting knife 15 to move downward, compact heap 1 compresses battery in advance, after compact heap 1 pushes down battery, cutting knife 15 continues the opposite side moving downward tangential battery, after trimming action completes, vertical cylinder 1 first drives compact heap 1 and cutting knife 15 upwards to reply position, horizontal air cylinder 1 also drives locating piece 1 to reply position, thus a side trimming of battery is neat.After the trimming of battery one side completes, the good side of the trimming of battery located by the horizontal air cylinder 1 task driven locating piece 1 of the trimming mechanism 1 of conveying mechanism 5 opposite side, vertical cylinder 1 also drives compact heap 1 and cutting knife 15 to move downward, compact heap 1 compresses battery in advance, after compact heap 1 pushes down battery, what cutting knife 15 continued to move downward tangential battery treats trimming side, after trimming action completes, vertical cylinder 1 first drives compact heap 1 and cutting knife 15 upwards to reply position, horizontal air cylinder 1 also drives locating piece 1 to reply position, thus the both sides side trimming completing battery is neat.Trimming mechanism 1 is provided with two groups, and is symmetrically set in the both sides of conveying mechanism 5, thus can carry out the dual-side trimming of battery successively, improves trimming efficiency and trimming quality.
Manipulator mechanism 4 is provided with between trimming mechanism 1 and edge-folding mechanism 2; this manipulator mechanism 4 comprises a mounting bracket 41, the U-shaped slide rail 42 be located on mounting bracket 41, the suction nozzle 45 that coordinates the slide block 43 installed, the mechanical arm 44 be connected with slide block 43 and be installed on mechanical arm 44 with U-shaped slide rail 42, and slide block 43 is connected with stepping motor 46 and by its driving work; After battery trimming completes, drive slide block 43 to work along U-shaped slide rail 42 by stepping motor 46, drive suction nozzle 45 to draw battery that trimming completes is on the flanging station of edge-folding mechanism 2.
Plummer 2 22, locating piece 2 23, compact heap 2 24, folded block 25 that edge-folding mechanism 2 comprises holder 2 21 and is installed on holder 2 21, holder 2 21 is installed on workbench 10, locating piece 2 23 is connected with horizontal air cylinder 2 26, horizontal air cylinder 2 26 is installed on workbench 1, compact heap 2 24 is connected with vertical cylinder 2 27, vertical cylinder 2 27 is also installed on workbench 1, folded block 25 is connected with bending cylinder 28, bending cylinder 28 is also installed on workbench 1, and folded block 25 and bending cylinder 28 are inclined to set.Battery after trimming is drawn on plummer 2 22 by the suction nozzle of manipulator mechanism 4, the wherein side of battery located by the horizontal air cylinder 2 26 task driven locating piece 2 23 of conveying mechanism 5 side, vertical cylinder 2 27 also drives compact heap 2 24 to move downward, compact heap 2 24 compresses battery, then, bending cylinder 28 drives the opposite side of folded block 25 pairs of batteries to carry out flanging, after flanging action completes, bending cylinder 28 first drives folded block 25 to reply position, vertical cylinder 2 27 also drives compact heap 2 24 to reply position, horizontal air cylinder 2 26 drives locating piece 2 23 to reply position, thus the edge break limit, side of battery after trimming is neat.After edge break limit, battery side completes, what battery located by the horizontal air cylinder 2 26 task driven locating piece 2 23 of the edge-folding mechanism 2 of conveying mechanism 5 opposite side rolls side, limit well, vertical cylinder 2 27 also drives compact heap 2 24 to move downward, compact heap 2 24 compresses battery, then, what bending cylinder 28 drove folded block 25 pairs of batteries treats that flanging is carried out in flanging side, after flanging action completes, bending cylinder 28 first drives folded block 25 to reply position, vertical cylinder 2 27 also drives compact heap 2 24 to reply position, horizontal air cylinder 2 26 drives locating piece 2 23 to reply position, thus the both sides side flanging completing battery is neat.Edge-folding mechanism 2 is provided with two groups, and is symmetrically set in the both sides of conveying mechanism 5, thus can carry out the dual-side flanging of battery successively, improves flanging efficiency and flanging quality.The suction nozzle 45 of manipulator mechanism 4 can arrange two, and one of them suction nozzle 45 draws battery from trimming station, and the battery after a side edgefold is drawn on the flanging station of another edge-folding mechanism 2 by another suction nozzle 45, improves flanging efficiency and flanging quality.
Scald plummer 3 32, compact heap 3 33 and boiling hot limit pressurize block 34 that limit pressure-keeping mechanism 3 comprises holder 3 31 and is installed on holder 3 31; holder 3 31 is installed on workbench 10; compact heap 3 33 is connected with vertical cylinder 3 35; vertical cylinder 3 35 is installed on workbench 1; scald limit pressurize block 34 to be connected with horizontal air cylinder 3 36; horizontal air cylinder 3 36 is also installed on workbench 1, scald limit pressurize block 34 also be electrically connected, be heated to make boiling hot limit pressurize block 34; Battery after flanging is transferred on the plummer 3 32 of boiling hot limit pressure-keeping mechanism 3, vertical cylinder 3 35 task driven compact heap 3 33 moves downward, compact heap 3 33 compresses battery, then, battery dual-side after horizontal air cylinder 3 36 drives the boiling hot limit pressurize block 34 be heated to contact flanging simultaneously, carry out the pressurize of boiling hot limit simultaneously, improve and scald limit pressurize efficiency and boiling hot limit pressurize quality.
Also be provided with manipulator mechanism 4 in the left side of boiling hot limit pressure-keeping mechanism 3, conveying mechanism also comprises blanking conveyer belt 52, and blanking conveyer belt 52 drives conveying by motor.Battery scalds after limit pressurize completes, and shaping battery is drawn and export blanking to blanking conveyer belt 52 by manipulator mechanism 4, improves the blanking efficiency of product.
The present invention carries out program control by single-chip microcomputer or microcomputer.
After concrete operation process of the present invention is described in.
First, battery to be formed carries out material loading by conveying mechanism 5 material loading movable plate 51, and battery carries out dual-side trimming at trimming mechanism 1; After battery trimming completes, battery is transferred to edge-folding mechanism 2 by manipulator mechanism 4, and battery carries out dual-side flanging at edge-folding mechanism 2; After battery flanging completes, battery carries out dual-side in boiling hot limit pressure-keeping mechanism 3 and scalds limit pressurize; Finally, battery is transferred to conveying mechanism 5 blanking conveyer belt 52 by manipulator mechanism 4 absorption and exports blanking.
So move in circles namely realize battery self-feeding, trimming, flanging, scald limit pressurize and blanking.
Three-in-one molding machine reasonable in design of the present invention, by arranging conveying mechanism 5, trimming mechanism 1, edge-folding mechanism 2 and boiling hot limit pressure-keeping mechanism 3, realize the self-feeding of battery, trimming, flanging, scald limit pressurize and blanking, substantially increase production efficiency and product quality, greatly reduce the labour intensity of workman and saved production cost, improve the market competitiveness of enterprise.
Above-described embodiment is the preferred version that the present invention realizes; and indefiniteness is exhaustive, under same idea, the present invention can also have other variations, it should be noted that; under the prerequisite not departing from inventive concept of the present invention, any apparent replacement is all within scope.

Claims (4)

1. a three-in-one molding machine, comprise frame and be located at the workbench (10) in frame, conveying mechanism (5) is set on the table, it is characterized in that: described workbench is also provided with from right to left the trimming mechanism (1) the battery left and right sides being carried out to trimming, boiling hot limit pressure-keeping mechanism (3) of boiling hot limit pressurize is carried out in the battery left and right sides after carrying out the edge-folding mechanism (2) of flanging and conduplication side to the battery left and right sides after trimming, trimming mechanism and edge-folding mechanism are two groups, and be symmetrically set in the both sides of conveying mechanism, above-mentioned each mechanism is connected with governor circuit respectively and is controlled by it,
Described trimming mechanism comprises the holder one (11) be installed on workbench and the plummer one (12) be installed on holder one, locating piece one (13), compact heap one (14), cutting knife (15), locating piece one is connected with horizontal air cylinder one (16), and compact heap one and cutting knife are connected with vertical cylinder one (17) respectively;
Described holder one is also provided with the photoelectric sensor (18) whether induction plummer one having battery;
Described edge-folding mechanism (2) comprises the holder two (21) be installed on workbench and the plummer two (22) be installed on holder two, locating piece two (23), compact heap two (24), folded block (25), locating piece two is connected with horizontal air cylinder two (26), compact heap two is connected with vertical cylinder two (27), folded block is connected with bending cylinder (28), and folded block and bending cylinder are inclined to set.
2. three-in-one molding machine according to claim 1, is characterized in that: described boiling hot limit pressure-keeping mechanism
Comprise the holder three (31) be installed on workbench and the plummer three (32) be installed on holder three, compact heap three (33) and boiling hot limit pressurize block (34), compact heap three is connected with vertical cylinder three (35), scald limit pressurize block to be connected with horizontal air cylinder three (36), boiling hot limit pressurize block also be electrically connected.
3. three-in-one molding machine according to claim 2, it is characterized in that: between described trimming mechanism and edge-folding mechanism, the left side of scalding limit pressure-keeping mechanism is respectively equipped with manipulator mechanism (4), this manipulator mechanism comprises a mounting bracket (41), the U-shaped slide rail (42) be located on mounting bracket, the suction nozzle (45) that coordinates the slide block (43) installed, the mechanical arm (44) be connected with slide block with U-shaped slide rail and be installed on mechanical arm, and slide block is connected with stepping motor (46) and drives work by it.
4. the three-in-one molding machine according to any one of claim 1-3, it is characterized in that: described conveying mechanism comprises material loading movable plate (51) and the blanking conveyer belt (52) of placing battery, material loading movable plate is transferred forward by transfer air cylinder driven, and blanking conveyer belt drives conveying by motor.
CN201310094229.1A 2013-03-22 2013-03-22 A kind of three-in-one molding machine Active CN103187585B (en)

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Families Citing this family (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103818587B (en) * 2013-11-04 2016-03-02 珠海市运泰利自动化设备有限公司 Automatic folded film packing machine
CN104319414B (en) * 2014-09-30 2017-04-19 惠州金源精密自动化设备有限公司 Battery shaping device
CN104362383A (en) * 2014-11-10 2015-02-18 苏州三屹晨光工业设备有限公司 Bending mechanism of battery cutting shaper
CN105428696B (en) * 2015-11-16 2018-07-03 深圳市倍特力电池有限公司 Automatic edge folding
CN107452986A (en) * 2017-08-24 2017-12-08 黄山市雅龙智能科技有限公司 A kind of new-energy automobile device
CN109950605A (en) * 2019-02-28 2019-06-28 天津力神电池股份有限公司 A kind of polymer battery core reshaping device

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Publication number Priority date Publication date Assignee Title
CN202275894U (en) * 2011-10-26 2012-06-13 东莞市鼎盛机械有限公司 Three-in-one molding machine for side edge sealing of lithium battery
CN202308183U (en) * 2011-10-27 2012-07-04 超源精密电子设备(东莞)有限公司 Edge cutting and folding machine
CN203103419U (en) * 2013-03-22 2013-07-31 周俊雄 Three-in-one molding machine

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KR100388650B1 (en) * 2001-05-23 2003-06-25 주식회사 코캄엔지니어링 Packing apparatus for automated manufacturing system of lithium secondary cell

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN202275894U (en) * 2011-10-26 2012-06-13 东莞市鼎盛机械有限公司 Three-in-one molding machine for side edge sealing of lithium battery
CN202308183U (en) * 2011-10-27 2012-07-04 超源精密电子设备(东莞)有限公司 Edge cutting and folding machine
CN203103419U (en) * 2013-03-22 2013-07-31 周俊雄 Three-in-one molding machine

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Effective date of registration: 20160713

Address after: 516001 Guangdong Province, Huizhou city Huicheng District Ma Huizhou Avenue Dongjiang Vocational School Road No. 2 (plant)

Patentee after: Guangdong LiYuanHeng Intelligent Automation Co., Ltd.

Address before: 516023 Guangdong Province, Huizhou city Huicheng District Ma An Zhen Xin Qun Cun Dong Jiang Li Huizhou City Vocational School opposite Yuanheng Precision Automation Co. Ltd.

Patentee before: Zhou Junxiong

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Address after: 516001 Dongjiang Vocational School Road 2 (workshop), Huizhou Road, Ma An Town, Huicheng District, Huizhou, Guangdong.

Patentee after: Guangdong Liyuan Heng intelligent equipment Limited by Share Ltd

Address before: 516001 Dongjiang Vocational School Road 2 (workshop), Huizhou Road, Ma An Town, Huicheng District, Huizhou, Guangdong.

Patentee before: Guangdong LiYuanHeng Intelligent Automation Co., Ltd.

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