CN209929293U - A power module and inverter power unit - Google Patents
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- CN209929293U CN209929293U CN201920265256.3U CN201920265256U CN209929293U CN 209929293 U CN209929293 U CN 209929293U CN 201920265256 U CN201920265256 U CN 201920265256U CN 209929293 U CN209929293 U CN 209929293U
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- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 claims description 14
- 239000000919 ceramic Substances 0.000 claims description 14
- 229910052802 copper Inorganic materials 0.000 claims description 14
- 239000010949 copper Substances 0.000 claims description 14
- 239000002184 metal Substances 0.000 claims description 7
- 229910052751 metal Inorganic materials 0.000 claims description 7
- 239000000758 substrate Substances 0.000 claims description 7
- 239000004065 semiconductor Substances 0.000 claims description 4
- XUIMIQQOPSSXEZ-UHFFFAOYSA-N Silicon Chemical compound [Si] XUIMIQQOPSSXEZ-UHFFFAOYSA-N 0.000 claims description 3
- 238000005219 brazing Methods 0.000 claims description 3
- 229910052710 silicon Inorganic materials 0.000 claims description 3
- 239000010703 silicon Substances 0.000 claims description 3
- 238000002788 crimping Methods 0.000 claims description 2
- 238000003466 welding Methods 0.000 claims description 2
- 230000005611 electricity Effects 0.000 abstract 1
- 230000005856 abnormality Effects 0.000 description 3
- 238000010586 diagram Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- HBMJWWWQQXIZIP-UHFFFAOYSA-N silicon carbide Chemical compound [Si+]#[C-] HBMJWWWQQXIZIP-UHFFFAOYSA-N 0.000 description 1
- 229910010271 silicon carbide Inorganic materials 0.000 description 1
- 238000005476 soldering Methods 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
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Abstract
Description
技术领域technical field
本实用新型涉及一种功率模块及逆变功率单元。The utility model relates to a power module and an inverter power unit.
背景技术Background technique
功率模块,要求具有功率密度高、可靠性高、耐高温应用、方便应用等特点。传统的功率模块通常是将整体的应用电路封装在一个模块中,当实际应用中发生异常时,模块发生损坏时,需要进行整体更换。Power modules are required to have the characteristics of high power density, high reliability, high temperature resistance, and convenient application. The traditional power module usually encapsulates the entire application circuit in one module. When an abnormality occurs in the actual application and the module is damaged, it needs to be replaced as a whole.
以上背景技术内容的公开仅用于辅助理解本实用新型的构思及技术方案,其并不必然属于本专利申请的现有技术,在没有明确的证据表明上述内容在本专利申请的申请日已经公开的情况下,上述背景技术不应当用于评价本申请的新颖性和创造性。The disclosure of the above background technology content is only used to assist the understanding of the concept and technical solution of the present invention, and it does not necessarily belong to the prior art of this patent application. If there is no clear evidence that the above content has been disclosed on the filing date of this patent application The above background art should not be used to evaluate the novelty and inventive step of the present application.
实用新型内容Utility model content
为解决上述技术问题,本实用新型提出一种体积小且易并联的功率模块,通过多个功率模块并联形成逆变功率单元,使得在发生损坏时,无需整体进行更换,可降低应用中模块的更换成本。In order to solve the above-mentioned technical problems, the present invention proposes a power module with a small size and easy parallel connection. A plurality of power modules are connected in parallel to form an inverter power unit, so that when damage occurs, it is not necessary to replace the whole, which can reduce the cost of the modules in application. replacement cost.
为了达到上述目的,本实用新型采用以下技术方案:In order to achieve the above object, the utility model adopts the following technical solutions:
本实用新型公开了一种功率模块,包括外壳、芯片、输入端子、输出端子和控制端子,所述芯片设置在所述外壳内,所述输入端子、所述输出端子和所述控制端子分别与所述芯片电连接且各自分别固定连接在所述外壳上。The utility model discloses a power module, comprising a casing, a chip, an input terminal, an output terminal and a control terminal, the chip is arranged in the casing, the input terminal, the output terminal and the control terminal are respectively connected with the The chips are electrically connected and respectively fixedly connected to the casing.
优选地,所述芯片采用硅功率器件或者宽禁带半导体功率器件。Preferably, the chip adopts a silicon power device or a wide bandgap semiconductor power device.
优选地,所述输入端子包括N端子和P端子,所述N端子和所述P端子分别固定于所述外壳的第一端,所述输出端子固定于与所述外壳的第一端相背对设置的第二端。Preferably, the input terminal includes an N terminal and a P terminal, the N terminal and the P terminal are respectively fixed on the first end of the casing, and the output terminal is fixed on the opposite side from the first end of the casing on the second end of the set.
优选地,所述外壳上设有一个通孔,所述通孔从所述外壳的第一侧面通向第二侧面。Preferably, the casing is provided with a through hole, and the through hole leads from the first side surface of the casing to the second side surface.
优选地,所述功率模块中包括多个所述控制端子,多个所述控制端子分别固定于所述外壳的第一侧面。Preferably, the power module includes a plurality of the control terminals, and the plurality of the control terminals are respectively fixed to the first side surface of the housing.
优选地,所述功率模块包括四个所述控制端子,其中四个所述控制端子中两两对称设置于所述通孔的两侧。Preferably, the power module includes four control terminals, wherein two of the four control terminals are symmetrically arranged on both sides of the through hole.
优选地,所述输入端子、所述输出端子和所述控制端子分别通过引线框架或者引线键合的方式与所述芯片电连接。Preferably, the input terminal, the output terminal and the control terminal are respectively electrically connected to the chip by means of lead frames or wire bonding.
优选地,所述芯片采用陶瓷覆铜板或者活性金属钎焊覆铜陶瓷基板;其中所述输入端子和所述输出端子分别直接连接在陶瓷覆铜板或者活性金属钎焊覆铜陶瓷基板上,所述控制端子采用压接式引脚的方式或焊接的方式连接在陶瓷覆铜板或者活性金属钎焊覆铜陶瓷基板上。Preferably, the chip adopts a ceramic copper clad laminate or an active metal brazed copper clad ceramic substrate; wherein the input terminal and the output terminal are directly connected to the ceramic copper clad laminate or active metal brazed copper clad ceramic substrate, respectively, and the The control terminal is connected to the ceramic copper clad plate or the active metal brazing copper clad ceramic substrate by means of crimping pins or welding.
优选地,所述外壳的厚度为3~25mm。Preferably, the thickness of the casing is 3-25 mm.
本实用新型还公开了一种逆变功率单元,包括多个以上所述的功率模块,其中多个所述功率模块之间并联连接。The utility model also discloses an inverter power unit, comprising a plurality of the above-mentioned power modules, wherein the plurality of the power modules are connected in parallel.
与现有技术相比,本实用新型的有益效果在于:本实用新型公开的功率模块易并联,可根据实际应用需求,并联组成三相逆变、全桥逆变等应用拓扑结构;实际应用发生异常时,若个别半桥单元发生损坏,只需更换发生损坏的模块,无需整体进行更换,从而可降低应用中模块的更换成本。同时,本实用新型提出的功率模块是逆变功率单元中的一个基础单元,单个模块中降低了芯片并联,减少了模块内并联单元间的相互影响,有利于改善并联单元间的均流应用。Compared with the prior art, the beneficial effects of the present utility model are: the power modules disclosed by the present utility model are easy to be connected in parallel, and can be connected in parallel to form application topologies such as three-phase inverters, full-bridge inverters, etc., according to actual application requirements; In the event of an abnormality, if an individual half-bridge unit is damaged, only the damaged module needs to be replaced instead of the overall replacement, which can reduce the replacement cost of the module in the application. At the same time, the power module proposed by the utility model is a basic unit in the inverter power unit. In a single module, the parallel connection of chips is reduced, the mutual influence between the parallel units in the module is reduced, and the current sharing application between the parallel units is improved.
附图说明Description of drawings
图1是本实用新型实施例一的功率模块的结构示意图;1 is a schematic structural diagram of a power module according to Embodiment 1 of the present invention;
图2是图1中的俯视示意图;Fig. 2 is the top schematic view in Fig. 1;
图3是本实用新型实施例二的功率模块的结构示意图;3 is a schematic structural diagram of a power module according to Embodiment 2 of the present invention;
图4是图2中的俯视示意图。FIG. 4 is a schematic top view of FIG. 2 .
具体实施方式Detailed ways
下面对照附图并结合优选的实施方式对本实用新型作进一步说明。The present utility model will be further described below with reference to the accompanying drawings and in conjunction with the preferred embodiments.
如图1所示是本实用新型实施例一的功率模块,包括外壳10、芯片(图中未示)、输入端子20、输出端子30和控制端子40,其中芯片设置在外壳10内,输入端子20、输出端子30和控制端子40分别与芯片电连接且各自分别固定连接在外壳10上;其中外壳10的厚度为3~25mm。As shown in FIG. 1, the power module according to the first embodiment of the present invention includes a
输入端子20包括N端子21和P端子22,N端子21用于接电源的负电位,P端子22用于接电源的正电位,N端子21和P端子22分别固定于外壳10的第一端;输出端子30固定于外壳10的第二端,其中外壳10的第一端与第二端相背对设置。The
其中外壳10的中心设有一个通孔11,通孔从外壳10的第一侧面通向与第一侧面相背对设置的第二侧面,通过该通孔11可以用于固定该功率模块。在本实施例中,控制端子40共包括第一控制端子41、第二控制端子42、第三控制端子43和第四控制端子44,四个控制端子40为模块中功率开关的栅极和源极控制端子连接端,分别固定于外壳10的第一侧面。其中第一控制端子41和第二控制端子42设置于通孔11的左侧,第三控制端子43和第四控制端子44对称设置于通孔11的右侧,也即四个控制端子40两两对称设置于通孔11的两侧,以利于模块驱动板安装。The center of the
在一些实例中,输入端子20、输出端子30和控制端子40分别通过引线框架(LeadFrame)或者引线键合(Wire Bonding)的方式与芯片电连接。In some examples, the
在一些实例中,芯片采用陶瓷覆铜板(DBC)或者活性金属钎焊覆铜陶瓷基板(AMB),其中输入端子20和输出端子30分别与DBC或AMB直接相连,控制端子40采用压接式引脚(press fit pin)的方式或焊接的方式与DBC或AMB相连。In some examples, the chip adopts a ceramic copper clad laminate (DBC) or an active metal brazed copper clad ceramic substrate (AMB), wherein the
在一些实例中,芯片可以采用硅功率器件或者宽禁带半导体功率器件,其中宽禁带半导体功率器件可以为碳化硅功率器件。In some instances, the chip may employ a silicon power device or a wide bandgap semiconductor power device, where the wide bandgap semiconductor power device may be a silicon carbide power device.
结合图2所示,N端子21和P端子22在同一水平面上,此时N端子21和P端子22的引出电极通道较小。With reference to FIG. 2 , the
如图3和图4所示,是本实用新型实施例二的功率模块,本实施例与实施例一的区别仅在于,在本实施例中,N端子21和P端子22不在同一水平面上,有一定的高度差,此时N端子21和P端子22的引出电极通道可以较大,有利于大电流通过,在实际应用中,可以根据实际需求来采用实施例一或实施例二的设计。As shown in FIG. 3 and FIG. 4 , it is the power module of the second embodiment of the present invention. The difference between this embodiment and the first embodiment is that in this embodiment, the
本实用新型的另一优选实施例中还公开了一种逆变功率单元,包括多个上述的功率模块,其中多个功率模块之间并联连接。Another preferred embodiment of the present invention also discloses an inverter power unit, comprising a plurality of the above-mentioned power modules, wherein the plurality of power modules are connected in parallel.
由功率器件封装成的模块,可广泛应用于光伏、电动汽车等应用领域。模块以高功率密度、高可靠性为发展路线和目标。高功率密度和高可靠性的模块,有利于降低系统尺寸,提升系统功率密度;特别是在逆变应用领域,高功率密度和高可可靠性模块有利于提升系统性能。本实用新型各实施例针对高功率密度和高可靠性的模块并联使用的应用需求,提出一种体积小且易并联的功率模块,该功率模块可根据实际应用需求,并联组成三相逆变、全桥逆变等应用拓扑结构;实际应用发生异常时,若个别半桥单元发生损坏,只需更换发生损坏的模块,无需整体进行更换,从而可降低应用中模块的更换成本。同时,本实用新型提出的功率模块是逆变功率单元中的一个基础单元,单个模块中降低了芯片并联,减少了模块内并联单元间的相互影响,有利于改善并联单元间的均流应用。Modules encapsulated by power devices can be widely used in photovoltaic, electric vehicles and other application fields. The module takes high power density and high reliability as the development route and goal. Modules with high power density and high reliability are conducive to reducing system size and improving system power density; especially in the field of inverter applications, high power density and high reliability modules are conducive to improving system performance. According to the application requirements of high power density and high reliability modules used in parallel, each embodiment of the present utility model proposes a small size and easy parallel connection power module, the power module can be connected in parallel to form a three-phase inverter, Application topologies such as full-bridge inverters; when an abnormality occurs in the actual application, if individual half-bridge units are damaged, only the damaged modules need to be replaced, and there is no need to replace the whole, which can reduce the replacement cost of modules in the application. At the same time, the power module proposed by the utility model is a basic unit in the inverter power unit. In a single module, the parallel connection of chips is reduced, the mutual influence between the parallel units in the module is reduced, and the current sharing application between the parallel units is improved.
以上内容是结合具体的优选实施方式对本实用新型所作的进一步详细说明,不能认定本实用新型的具体实施只局限于这些说明。对于本实用新型所属技术领域的技术人员来说,在不脱离本实用新型构思的前提下,还可以做出若干等同替代或明显变型,而且性能或用途相同,都应当视为属于本实用新型的保护范围。The above content is a further detailed description of the present invention in conjunction with specific preferred embodiments, and it cannot be considered that the specific implementation of the present invention is limited to these descriptions. For those skilled in the art to which the present invention belongs, under the premise of not departing from the concept of the present invention, several equivalent substitutions or obvious modifications can be made, and the performance or use is the same, which should be regarded as belonging to the present invention. protected range.
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