CN209867728U - Scraper type material line production equipment - Google Patents
Scraper type material line production equipment Download PDFInfo
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- CN209867728U CN209867728U CN201920122137.2U CN201920122137U CN209867728U CN 209867728 U CN209867728 U CN 209867728U CN 201920122137 U CN201920122137 U CN 201920122137U CN 209867728 U CN209867728 U CN 209867728U
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Abstract
A scraper type stockline production device is composed of a circular stockline and scrapers which are welded, and comprises a welding device, an oiling device, a detection device and a transmission device; the welding equipment comprises an upright post and a welding machine, wherein a Z-axis moving device is arranged on the upper half part of the upright post, the welding machine is used for welding, the detection device comprises an underframe, a size detection device and a welding strength detection device, the transmission devices are respectively a first transmission device and a second transmission device, the first transmission device is arranged on the Z-axis moving device, the second transmission device is arranged on the underframe of the detection device, and the two transmission devices guarantee that a welding process and a detection process are synchronously carried out through a controller. The production process is simple by using assembly line type processing equipment and automatic control operation, and the welded stockline does not need heat treatment and paint spraying; the utility model discloses still increased dual inspection process, guaranteed product quality, reduced off-the-shelf defective percentage, improved work efficiency.
Description
Technical Field
The utility model relates to a chicken is with use category of chain stockline, especially a scraper formula stockline production facility.
Background
A chain type stockline is newly developed in the existing feeding device for chickens, and is characterized in that a special scraping piece is welded on a common circular chain, and the stockline is placed in a feeding trough for chickens and drives feed to spread forwards when moving forwards. The stockline avoids the feed residue from being accumulated in the trough to block the stockline, has good feeding uniformity and does not need any manual feeding. However, the scraper stockline has large consumption, the manual welding can not ensure the consistency of parameters such as welding size, melting depth and the like, and the manual production of the scraper stockline has low production efficiency, high labor intensity, unstable product quality and high unit cost; at present, the steps of feeding and packaging cannot be completely automated, and a manual production doctor blade stockline cannot complete a series of processes such as welding, oiling, inspection, packaging and the like simultaneously at one station; the welding head is inevitably corroded in the welding process, the welding size deviation is caused, and even if a subsequent size inspection process exists, manual sampling inspection is still inevitably needed; the welding equipment and the pneumatic equipment need to be temporarily suspended for long-time use, and cannot be continuously produced for a long time.
SUMMERY OF THE UTILITY MODEL
In order to solve the problem, the utility model provides a:
a scraper type stockline production device is composed of a circular stockline and scrapers which are welded, and comprises a welding device, an oiling device, a detection device and a transmission device;
the welding equipment comprises an upright post and a welding machine, wherein a Z-axis moving device is arranged at the upper half part of the upright post, the welding machine is arranged on the Z-axis moving device, a welding head is arranged at the bottom of the welding machine, and a chain clamping groove is formed in the bottom of the welding head; a convex working table is arranged at the lower half part of the upright column, a welding table corresponding to the welding head is arranged on the working table, and a scraper placing lug is arranged at the top of the welding table;
the oiling device is arranged between the welding equipment and the detection device;
the detection device comprises a bottom frame, a size detection device and a welding strength detection device, wherein a notch penetrating through a top plate is formed in the center of the top plate of the bottom frame, and the size detection device and the welding strength detection device are arranged on the bottom frame; the size inspection device is a hollow lug arranged on the bottom frame, and an inspection groove penetrating through the lug is formed in the center of the top of the hollow lug; the welding strength inspection device comprises an inspection limiting block and an inspection pushing device, the inspection pushing device is arranged on the lower side of the underframe and comprises a pushing rod and a pushing cylinder, and the inspection limiting block is arranged at the position, opposite to the pushing rod, of the upper side of the underframe;
the conveying device is respectively provided with a first conveying device and a second conveying device, the first conveying device is arranged on the Z-axis moving device, the second conveying device is arranged on the bottom frame of the detection device, the first conveying device and the second conveying device are respectively composed of a conveying cylinder, a conveying push rod and a conveying push block, one end of the conveying push rod is connected with the conveying cylinder, the other end of the conveying push block is provided with the conveying push block, the bottom end of the conveying push block is inserted into the annular material line, and the two conveying devices guarantee that a welding process and a detection process are synchronously carried out through a controller.
The utility model provides a scraper formula stockline production facility control system, control system includes pedal master switch, pedal master switch control Z axle mobile device, inspection thrust unit and transmission device solenoid valve, there is time difference in the start time between Z axle mobile device and the inspection thrust unit, transmission device solenoid valve control first transmission device and second transmission device, start the transmission cylinder after the welding of first transmission device welding machine, the transmission cylinder is started after inspection thrust unit promotes the cylinder to the second transmission device.
The utility model has the advantages that:
the production process is simple by using assembly line type processing equipment and automatic control operation, and the welded stockline does not need heat treatment and paint spraying; the utility model discloses still increased dual inspection process, guaranteed product quality, reduced off-the-shelf defective percentage, improved work efficiency.
Drawings
FIG. 1 is a front view of the scraper type material line production equipment of the present invention;
FIG. 2 is a left side view of the scraper type material line production equipment of the present invention;
FIG. 3 is a top view of the scraper type material line production equipment of the present invention;
FIG. 4 is a perspective view of the scraper type line production equipment of the present invention;
FIG. 5 is a detailed view of the welding equipment of the scraper type material line production equipment of the present invention;
fig. 6 is the utility model discloses scraper formula stockline production facility detection device detail drawing.
Detailed Description
The following detailed description of the present invention will be made with reference to the accompanying drawings, which are provided for illustration purposes only to help understanding the present invention and are not to be construed as limiting the present invention.
Reference will now be made in detail to embodiments of the present invention, examples of which are illustrated in the accompanying drawings, wherein like reference numerals refer to the same or similar elements or elements having the same or similar function throughout.
The embodiments described below with reference to the drawings are exemplary and intended to be used for explaining the present invention, and should not be construed as limiting the present invention.
In the present invention, unless otherwise expressly specified or limited, the terms "mounted," "connected," and "fixed" are to be construed broadly and may, for example, be fixedly connected, detachably connected, or integrally connected; can be mechanically or electrically connected; they may be connected directly or indirectly through intervening media, or they may be interconnected between two elements. The specific meaning of the above terms in the present invention can be understood according to specific situations by those skilled in the art.
In the present disclosure, unless expressly stated or limited otherwise, the first feature "on" or "under" the second feature may comprise direct contact between the first and second features, or may comprise contact between the first and second features not directly. Also, the first feature being "on," "above" and "over" the second feature includes the first feature being directly on and obliquely above the second feature, or merely indicating that the first feature is at a higher level than the second feature. A first feature being "under," "below," and "beneath" a second feature includes the first feature being directly under and obliquely below the second feature, or simply meaning that the first feature is at a lesser elevation than the second feature.
Example 1
As shown in fig. 1-6, the utility model discloses a scraper type stockline production equipment, which is composed of a circular stockline and a scraper by welding, and comprises a welding device 1, an oiling device 2, a detection device 3 and a transmission device 4;
the welding equipment 1 comprises an upright post 11 and a welding machine 12, wherein a Z-axis moving device 111 is arranged at the upper half part of the upright post 11, the Z-axis moving device 111 is arranged at the front end of the upper half part of the upright post 11 and comprises a Z-axis cylinder arranged in the upright post 11 and a sliding block connected with the Z-axis cylinder, the welding machine 12 and the first transmission device 414 are arranged on the sliding block, a welding head 121 is arranged at the bottom of the welding machine 12, and a chain clamping groove 122 is arranged at the bottom of the welding head 121; a convex working table 112 is arranged at the lower half part of the upright post 11, a welding table 113 corresponding to the welding head 121 is arranged on the working table 112, and at least two doctor blade placing lugs 114 are arranged at the top of the welding table 113.
Oiling station 2 is located between welding equipment 1 and the detection device 3, the interval between welding equipment 1 and the detection device 3 is less than stockline length between welding equipment 1 and the detection device 3, and stockline length does at least the twice of interval between welding equipment 1 and the detection device 3, oiling station place 41 below or use guider, guarantee that the stockline can accurately fall into in the oiling station.
The detection device 3 comprises a bottom frame 31, a size detection device 32 and a welding strength detection device 33, wherein a notch 34 penetrating through a top plate is formed in the center of the top plate of the bottom frame 31, and the size detection device 32 and the welding strength detection device 33 are both arranged on the bottom frame 31; the size detection device 32 is a hollow convex block arranged on the bottom frame 31, a detection groove 321 penetrating through the convex block is arranged in the center of the top of the hollow convex block, the length of the inner wall of the hollow convex block is slightly larger than that of the scraping blade, the height of the inner wall of the hollow convex block is smaller than that of a vertical circular ring of the circular chain and larger than that of a horizontal circular ring of the circular chain, and the widths of the detection groove 321 and the vertical circular ring of the circular chain are slightly larger;
the welding strength inspection device 33 comprises an inspection limiting block 331 and an inspection pushing device 332, the inspection pushing device 332 is arranged on the lower side of the bottom frame 31 and comprises a pushing rod and a pushing cylinder, the inspection limiting block 331 is arranged at the position, opposite to the pushing rod, of the upper side of the bottom frame 31, the inspection limiting block 331 is divided into a left limiting block and a right limiting block, and the distance between the left limiting block and the right limiting block is smaller than the length of the scraping blade; the left and right limiting blocks are used for limiting the scraping blade, and the inspection pushing device (332) pushes the circular chain.
The conveying device 4 is respectively provided with a first conveying device 41 and a second conveying device 42, the first conveying device 41 is arranged on the Z-axis moving device 111, the second conveying device 42 is arranged on the detection device underframe 31, the first conveying device 41 and the second conveying device 42 are respectively composed of a conveying cylinder 43, a conveying push rod 44 and a conveying push block 45, one end of the conveying push rod 44 is connected with the conveying cylinder 43, the other end of the conveying push block 45 is provided with the conveying push block 45, the bottom end of the conveying push block 45 is inserted into a circular material line, the conveying push block 45 is hinged with the conveying push rod 44, a stop block 46 is arranged on the conveying push rod 44, and the conveying push block 45 is abutted against the stop block 46, so that the conveying push block 45 can only rotate upwards for a certain angle.
Example 2
A control system of a scraper type material line production device comprises a pedal main switch, wherein the pedal main switch controls a Z-axis moving device 111, a checking pushing device 332 and a transmission device 4 electromagnetic valve, the starting time difference between the Z-axis moving device 111 and the checking pushing device 332 is the one-way transmission time of a transmission device, the transmission device 4 electromagnetic valve controls a first transmission device 41 and a second transmission device 42, the first transmission device 41 starts a transmission cylinder 43 after being welded by a welding machine 12, and the second transmission device 42 starts the transmission cylinder 43 after the checking pushing device 332 pushes the cylinder.
Example 3
During specific operation, the circular chain and the scraping blades are cleaned and degreased in a centralized mode, then the circular chain is arranged in the chain clamping groove and connected with the first transmission device transmission pushing block, the initial loading of the circular chain is completed, and the scraping blades are placed in the lug blocks to wait for processing.
Stepping on a pedal main switch to drive a Z-axis moving device to drive a welding head and a first transmission device to move downwards, wherein the welding head presses downwards to coincide with a welding table, the welding head is started to weld a scraping piece on a scraping piece placing lug with a circular chain, a solenoid valve is triggered to start the first transmission device after welding, a transmission cylinder pushes a transmission push rod to drive a transmission push block to move forwards, the transmission push block is abutted to a vertical circular ring of the circular chain, the transmission push block is abutted to the stop block and cannot rotate inwards to drive the circular chain to move forwards, the cylinder of the first transmission device drives the transmission push rod to move backwards after the transmission push block is moved, the transmission push block moves backwards to pass through a horizontal circular ring to push the transmission push block upwards, the transmission push block rotates upwards, and moves backwards without hindrance until the push rod returns to the original position to complete one-time scraping.
After the scraper stockline is enough, the welded stockline is guided to enter an oiling device, the oiled stockline is placed on a bottom frame of a detection device, the stockline is connected with a transmission push block of a second transmission device, after a foot switch is stepped on, a transmission displacement time is finished once, a welding strength inspection device is started, a detection push device is pushed upwards, so that a solenoid valve is started to control the second transmission device, a transmission cylinder pushes a transmission push rod to drive the transmission push block to move forwards, the transmission push block is abutted against a vertical circular ring of a circular ring chain, the transmission push block is abutted against a stop block and cannot rotate inwards to drive a circular ring chain to move forwards, after the movement is finished, a cylinder of the first transmission device drives the transmission push rod to move backwards, the transmission push block moves backwards to push the transmission push block upwards through a horizontal circular ring, the transmission push block rotates upwards without hindrance, the backward movement is realized, the stockline is driven to move forwards by the second transmission device, the stockline that finishes processing at first gets into size detection device, the doctor-bar accords with the width requirement with size detection device inner wall, and vertical ring just can follow the inspection inslot among the size detection device and pass through to whether it is accurate to detect doctor-bar welded position, get into welding strength verifying attachment after detecting accurately, promote to examine thrust unit and promote upwards to promote to move up through the notch of chassis promotion stockline doctor-bar, the stockline doctor-bar supports on the inspection stopper, promotes to examine thrust unit and continues to shift up and detect doctor-bar welding firmness degree, and the stockline that does not have quality problem after the detection is finished is transported from the detection device end to packing department and is packed, accomplishes doctor-bar stockline processing.
Although embodiments of the present invention have been shown and described, it is to be understood that the above embodiments are exemplary and should not be construed as limiting the present invention, and that those skilled in the art can make changes, modifications, substitutions and alterations to the above embodiments without departing from the spirit and scope of the present invention, and that all such changes, modifications, substitutions and alterations to the above embodiments are to be considered as within the scope of the present invention.
Claims (8)
1. The utility model provides a scraper formula stockline production facility, the scraper formula stockline comprises ring shape stockline and doctor-bar welding, its characterized in that:
the scraper type material line production equipment comprises welding equipment (1), an oiling device (2), a detection device (3) and a transmission device (4);
the welding equipment (1) comprises an upright post (11) and a welding machine (12), wherein a Z-axis moving device (111) is arranged at the upper half part of the upright post (11), the welding machine (12) is arranged on the Z-axis moving device (111), a welding head (121) is arranged at the bottom of the welding machine (12), and a chain clamping groove (122) is arranged at the bottom of the welding head (121); a convex working table (112) is arranged at the lower half part of the upright column (11), a welding table (113) corresponding to the welding head (121) is arranged on the working table (112), and a scraper placing lug (114) is arranged at the top of the welding table (113);
the oiling device (2) is arranged between the welding equipment (1) and the detection device (3);
the detection device (3) comprises a bottom frame (31), a size detection device (32) and a welding strength detection device (33), a notch (34) penetrating through a top plate is formed in the center of the top plate of the bottom frame (31), and the size detection device (32) and the welding strength detection device (33) are arranged on the bottom frame (31); the size detection device (32) is a hollow bump arranged on the bottom frame (31), and a detection groove (321) penetrating through the bump is formed in the center of the top of the hollow bump; the welding strength inspection device (33) comprises an inspection limiting block (331) and an inspection pushing device (332), the inspection pushing device (332) is arranged on the lower side of the bottom frame (31) and comprises a pushing rod and a pushing cylinder, and the inspection limiting block (331) is arranged at the position, opposite to the pushing rod, of the upper side of the bottom frame (31);
the conveying device (4) is respectively provided with a first conveying device (41) and a second conveying device (42), the first conveying device (41) is arranged on the Z-axis moving device (111), the second conveying device (42) is arranged on the detection device underframe (31), the first conveying device (41) and the second conveying device (42) are composed of a conveying cylinder (43), a conveying push rod (44) and a conveying push block (45), one end of the conveying push rod (44) is connected with the conveying cylinder (43), the other end of the conveying push block (45) is arranged at the other end of the conveying push rod, the bottom end of the conveying push block (45) is inserted into the circular material line, and the two conveying devices guarantee that the welding process and the detection process are carried out synchronously through a controller.
2. The scraping type stockline production equipment as claimed in claim 1, wherein the Z-axis moving device (111) is arranged at the front end of the upper half part of the upright column (11) and comprises a Z-axis cylinder arranged in the upright column (11) and a sliding block connected with the Z-axis cylinder, and the welding machine (12) and the first transmission device (41) are both arranged on the sliding block.
3. The doctor blade wire production plant according to claim 1, characterised in that the welding station (113) is provided with at least one doctor blade placing lug (114) on top.
4. The scraper type stockline production equipment of claim 1, wherein the interval between the welding equipment (1) and the detection device (3) is smaller than the length of a stockline between the welding equipment (1) and the detection device (3), the length of the stockline is at least twice of the interval between the welding equipment (1) and the detection device (3), and the oiling device is placed below the first conveying device (41) or a guide device is used, so that the stockline can accurately fall into the oiling device.
5. The scraper type stockline production equipment as claimed in claim 1, wherein the length of the inner wall of the hollow lug is slightly larger than that of the scraper, the height of the inner wall of the hollow lug is smaller than the height of the vertical ring of the circular chain and larger than the height of the horizontal ring of the circular chain, and the width of the inspection groove (321) is slightly larger than that of the vertical ring of the circular chain.
6. The scraper type material line production equipment as claimed in claim 1, wherein the inspection limiting block (331) is divided into a left limiting block and a right limiting block, the distance between the left limiting block and the right limiting block is smaller than the length of the scraper, the left limiting block and the right limiting block are used for limiting the scraper, and the inspection pushing device (332) pushes the circular chain.
7. The scraper type stockline production equipment of claim 1, wherein the transmission push block (45) is hinged with the transmission push rod (44), a stop block (46) is arranged on the transmission push rod (44), and the transmission push block (45) is abutted with the stop block (46) so that the transmission push block (45) can only rotate upwards for a certain angle.
8. The doctor blade type stockline production equipment according to claim 1, wherein the controller comprises a foot master switch, the foot master switch controls a Z-axis moving device (111), a checking pushing device (332) and a transmission device (4) solenoid valve, the starting time between the Z-axis moving device (111) and the checking pushing device (332) has a time difference, the transmission device (4) solenoid valve controls the first transmission device (41) and the second transmission device (42), the first transmission device (41) starts a transmission cylinder (43) after welding of the welding machine (12), and the second transmission device (42) starts the transmission cylinder (43) after the checking pushing device (332) pushes the cylinder.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201920122137.2U CN209867728U (en) | 2019-01-24 | 2019-01-24 | Scraper type material line production equipment |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201920122137.2U CN209867728U (en) | 2019-01-24 | 2019-01-24 | Scraper type material line production equipment |
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| Publication Number | Publication Date |
|---|---|
| CN209867728U true CN209867728U (en) | 2019-12-31 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201920122137.2U Active CN209867728U (en) | 2019-01-24 | 2019-01-24 | Scraper type material line production equipment |
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| CN (1) | CN209867728U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109570848A (en) * | 2019-01-24 | 2019-04-05 | 青岛大牧人机械股份有限公司 | A kind of Wiper blade type stockline production equipment |
-
2019
- 2019-01-24 CN CN201920122137.2U patent/CN209867728U/en active Active
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109570848A (en) * | 2019-01-24 | 2019-04-05 | 青岛大牧人机械股份有限公司 | A kind of Wiper blade type stockline production equipment |
| CN109570848B (en) * | 2019-01-24 | 2024-01-30 | 青岛大牧人机械股份有限公司 | Doctor-bar formula stockline production facility |
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