CN209854262U - Positioning mechanism of polar plate slot-out and plate-inserting device - Google Patents
Positioning mechanism of polar plate slot-out and plate-inserting device Download PDFInfo
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- CN209854262U CN209854262U CN201920550034.6U CN201920550034U CN209854262U CN 209854262 U CN209854262 U CN 209854262U CN 201920550034 U CN201920550034 U CN 201920550034U CN 209854262 U CN209854262 U CN 209854262U
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
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- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
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Abstract
The utility model discloses a polar plate goes out positioning mechanism of groove picture peg device is provided with the location stick on the positioning mechanism, and a plurality of root location sticks set up on the pectination leading truck, and the pectination leading truck passes through drive mechanism to be connected with the motor, and the excellent shrink of motor drive location or rotation. The utility model discloses a be equipped with on the pectination positioning mechanism with polar plate equidistance the pectination location stick, when the picture peg, the location stick can stretch out and draw back or rotatory insert empty polar plate, plays the direction carding effect in inserting the diaphragm frame to the polar plate, improves the accuracy of picture peg, avoids influencing work efficiency because the picture peg makes mistakes. When the polar plate goes out the groove, the positioning rod is hidden in the comb-shaped guide frame, so that the polar plate which goes out of the groove is prevented from being interfered by the stretching of the positioning rod, and the groove-going work of the polar plate is prevented from being influenced.
Description
Technical Field
The utility model relates to the field of wet metallurgy (such as electrolytic manganese metal), in particular to a positioning mechanism of a polar plate slot-outlet inserting plate device in electrolytic production.
Background
Hydrometallurgy is the production of metal products such as manganese metal and the like by using an electrolysis method. The production process flow of electrolytic manganese metal is mainly divided into two stages: (1) preparing an electrolytic solution, namely reacting manganese ore powder with inorganic acid, heating to prepare a manganese salt solution, adding ammonium salt serving as a buffering agent into the solution, removing iron by adding an oxidant for oxidation and neutralization, adding a vulcanizing and purifying agent for removing heavy metals, filtering and separating, and adding an electrolytic additive into the solution serving as an electrolytic solution; (2) during the electrolysis operation, water-soluble electrolyte containing manganese sulfate is injected into the electrolytic bath, direct current is conducted, the electroprecipitation effect is generated, metal manganese is separated out on the cathode plate, and oxygen is separated out on the anode plate; and periodically replacing the cathode plate, and carrying out passivation, water washing, drying, stripping and other treatment on the electric precipitation product to obtain a manganese metal product.
The electrolysis operation of the electrolytic manganese metal requires periodic removal of the metal-laden plates from the cell (i.e., tapping) and rapid insertion of the empty plates into the cell (i.e., plugging). The electrolytic tank and the diaphragm frame of a common electrolytic manganese metal production workshop are all composed of a plurality of rows and a plurality of columns, and are determined according to the scale of the actual production workshop. The polar distance of each polar plate is generally 58-68 mm, and the number of the polar plates in a single diaphragm frame is generally different from tens to forty. At present, in the electrolytic production of metal manganese, most production workshops adopt a semi-automatic groove discharging and plate inserting mode, the groove discharging of a polar plate is generally manually completed by semi-mechanization assistance, and the plate inserting is generally manually completed by inserting a single polar plate. The workman intensity of labour is big, and production efficiency is low, and the cost of labor is high, and artifical grooving and picture peg location degree of difficulty are great, and the positioning accuracy is low, makes mistakes easily to reduction in production efficiency.
The positioning rod of the positioning mechanism of the existing pole plate in-out groove device is generally square, the positioning rod is large in contact area with a pole plate in the process of inserting the pole plate, the positioning rod cannot be inserted easily, the pole plate is positioned inaccurately, the whole device is easy to operate and make mistakes, and even the pole plate cannot be taken out or inserted, the pole plate cannot be inserted, and the like, so that the production efficiency is reduced. The friction between the square positioning rod and the polar plate is large, and the polar plate is damaged. The existing positioning mechanism is generally a set of mechanism which can only comb one group of polar plates, and the production efficiency is lower.
SUMMERY OF THE UTILITY MODEL
The applicant aims at the defects that the existing positioning mechanism has large positioning error, is easy to damage polar plates, can only comb one group of polar plates, and has low production efficiency, and the like, and provides the positioning mechanism of the polar plate groove and inserting plate device with a reasonable structure, so that the positioning precision and the accuracy are improved, and the production efficiency is improved.
The utility model discloses the technical scheme who adopts as follows:
a positioning mechanism of a polar plate slot-outlet and plate-inserting device is provided with a positioning rod, a plurality of positioning rods are arranged on a comb-shaped guide frame, the comb-shaped guide frame is connected with a motor through a transmission mechanism, and the motor drives the positioning rods to contract or rotate.
The utility model discloses a be equipped with on the pectination positioning mechanism with polar plate equidistance the pectination location stick, when the picture peg, the location stick can stretch out and draw back or rotatory insert empty polar plate, plays the direction carding effect in inserting the diaphragm frame to the polar plate, improves the accuracy of picture peg, avoids influencing work efficiency because the picture peg makes mistakes. When the polar plate goes out the groove, the positioning rod is hidden in the comb-shaped guide frame, so that the polar plate which goes out of the groove is prevented from being interfered by the stretching of the positioning rod, and the groove-going work of the polar plate is prevented from being influenced.
As a further improvement of the above technical solution:
the positioning rod is cylindrical.
The outer diameter of the positioning rod is matched with the polar distance of the adjacent polar plate, and the pitch of the adjacent positioning rod is matched with the thickness of the polar plate.
The comb-shaped positioning rod on the comb-shaped guide frame is cylindrical, when the comb-shaped positioning rod is inserted from the polar plate conductive cross beam, the comb-shaped positioning rod is in tangential contact with the polar plate, the contact area is small, the friction is small, the polar plate can be inserted more easily, the polar plate can be combed, and the polar plate can be hardly damaged.
The positioning mechanism is provided with at least one row of positioning rods.
A lead screw is arranged on the frame on at least one side of the positioning mechanism, the lead screw is connected with a motor through a transmission case, and the comb-shaped guide frame is connected with the lead screw.
Two rows of positioning rods are arranged on the positioning mechanism, a first screw rod and a second screw rod which coaxially rotate are arranged on the rack corresponding to the two rows of positioning rods, and the first screw rod and the second screw rod are connected with the motor through the same transmission case.
The first screw rod and the second screw rod are provided with different screw pitches.
The comb-shaped positioning rods are respectively and correspondingly arranged on the fixtures on the two sides of the positioning mechanism corresponding to the material loading and taking mechanism, so that the purpose of inserting and carding two sets of polar plates by using one set of positioning mechanism can be realized, and the production efficiency is improved. The first lead screw and the second lead screw are respectively arranged on the comb-shaped positioning frames on the two corresponding sides of the positioning mechanism and are driven simultaneously through the same transmission case, so that the manufacturing cost of equipment is reduced. The first screw rod and the second screw rod are provided with different screw pitches, so that the purpose of synchronously inserting and carding two sets of polar plates by using one set of positioning mechanism can be realized, and the production efficiency is improved.
The number of positioning bars on each comb guide frame is one more than the number of plates in a single diaphragm frame.
The utility model discloses a quantity of the location stick on every pectination leading truck is one more than the polar plate quantity in single diaphragm frame, can guarantee like this that every polar plate all is located between two adjacent location sticks, and the location stick is combed the polar plate two sides all.
The positioning mechanism is arranged on the walking cart through a sliding mechanism.
The utility model discloses can move on the walking cart through glide machanism.
The utility model has the advantages as follows:
the utility model discloses a be equipped with on the pectination positioning mechanism with polar plate equidistance the pectination location stick, when the picture peg, the location stick can stretch out and draw back or rotatory insert empty polar plate, plays the direction carding effect in inserting the diaphragm frame to the polar plate, improves the accuracy of picture peg, avoids influencing work efficiency because the picture peg makes mistakes. When the polar plate goes out the groove, the positioning rod is hidden in the comb-shaped guide frame, so that the polar plate which goes out of the groove is prevented from being interfered by the stretching of the positioning rod, and the groove-going work of the polar plate is prevented from being influenced. The comb-shaped positioning rod on the comb-shaped guide frame is cylindrical, when the comb-shaped positioning rod is inserted from the polar plate conductive cross beam, the comb-shaped positioning rod is in tangential contact with the polar plate, the contact area is small, the friction is small, the polar plate can be inserted more easily, the polar plate can be combed, and the polar plate can be hardly damaged. The comb-shaped positioning rods are respectively and correspondingly arranged on the fixtures on the two sides of the positioning mechanism corresponding to the material loading and taking mechanism, so that the purpose of inserting and carding two sets of polar plates by using one set of positioning mechanism can be realized, and the production efficiency is improved. The first lead screw and the second lead screw are respectively arranged on the comb-shaped positioning frames on the two corresponding sides of the positioning mechanism and are driven simultaneously through the same transmission case, so that the manufacturing cost of equipment is reduced. The first screw rod and the second screw rod are provided with different screw pitches, so that the purpose of synchronously inserting and carding two sets of polar plates by using one set of positioning mechanism can be realized, and the production efficiency is improved. The number of the positioning rods on each comb-shaped guide frame is one more than that of the polar plates in a single diaphragm frame, so that each polar plate can be ensured to be positioned between two adjacent positioning rods, and the positioning rods can comb the two sides of the polar plates. The utility model discloses can move on the walking cart through glide machanism.
Drawings
Figure 1 is adopting the utility model discloses a schematic diagram that polar plate goes out groove picture peg device is applied to the workshop.
Fig. 2 is adopted the utility model discloses a polar plate goes out slot picture peg device's elevation view, and the loading and unloading mechanism shifts out this moment the utility model discloses.
Fig. 3 is a top view of the polar plate slot-out inserting plate device of the utility model, which is hidden at the lower end of the vehicle during walking.
Fig. 4 is a left side view of the polar plate slot-out and plate-inserting device of the present invention.
Fig. 5 is a perspective view of the present invention.
Fig. 6 is an enlarged view of a portion C in fig. 2.
Fig. 7 is a cross-sectional view of the frame of the present invention.
Fig. 8 is a front view of the loading and unloading mechanism and the present invention when engaged.
Fig. 9 is a cross-sectional view of D-D in fig. 8.
Fig. 10 is an enlarged view of a portion E in fig. 9.
In the figure: 1. a track beam; 2. a cart is walked; 3. a crawling mechanism; 4. a loading and taking mechanism; 5. a positioning mechanism; 6. a diaphragm frame; 7. a roller mechanism; 41. a lifting frame; 42. a slide bar; 43. a hanger; 44. a clamp; 45. a semicircular ring; 51. a boom; 52. a support; 53. a frame; 54. a first comb guide; 55. a positioning rod; 56. a first lead screw; 57. a second lead screw; 58. a transmission case; 59. a first sliding seat; 60. a second sliding seat; 61. a second comb guide frame.
Detailed Description
The following describes embodiments of the present invention with reference to the drawings.
The first embodiment is as follows:
for convenience of description, an XYZ rectangular coordinate system is shown in fig. 1 to 3, 4, and 8, where an X axis is a longitudinal direction of the traveling cart 2, a Y axis is a longitudinal direction of the track beam 1, a Z axis is a vertical axis, and the X axis, the Y axis, and the Z axis are orthogonal to each other.
As shown in figure 1, two track beams 1 are arranged on two sides of a corresponding electrolytic manganese production workshop, the track beams 1 are arranged in parallel along the Y-axis direction, and the two ends of a walking cart 2 of the polar plate slot-outlet and plug board device are arranged on the track beams 1 and can move along the track beams 1. The two track beams 1 are positioned below the walking cart 2, the electrolytic tanks are arranged in an equidistant array mode, the diaphragm frames 6 are arranged in the electrolytic tanks, the X-direction central lines of the diaphragm frames 6 are parallel to the X-direction central lines of the walking cart 2, the positioning error between the diaphragm frames and the X-direction central lines is within the range of +/-3 mm, and the positioning accuracy is high.
As shown in fig. 1, 2 and 3, the walking cart 2 adopts a box girder or truss girder structure design, which can meet the necessary rigidity requirement and ensure the stability of the slot discharging and inserting operation of the loading and unloading mechanism 4. The two ends of the walking cart 2, which are positioned on the track beam 1, are respectively provided with a position detection device and a crawling mechanism 3, and the crawling mechanism 3 drives the walking cart 2 to walk in a stepping mode so as to realize that the X-direction central line of the walking cart 2 is parallel to and positioned on the X-direction central line of the diaphragm frame 6 below. The traveling cart 2 is provided with a loading and taking mechanism 4 and a positioning mechanism 5, the loading and taking mechanism 4 and the positioning mechanism 5 can move on the traveling cart 2 along the X-axis direction, the loading and taking mechanism 4 and the positioning mechanism 5 are respectively provided with different running rails, and the loading and taking mechanism 4 is installed on the upper end face of the corresponding traveling rail of the traveling cart 2 through a roller mechanism 7 and can move along the upper end face of the traveling rail; the positioning mechanism 5 is installed on the lower end face of the corresponding walking track of the walking cart 2 through a sliding mechanism and can move on the lower end face of the walking track.
As shown in fig. 3 and 4, the lower end of the material loading and unloading mechanism 4 in the Z-axis direction is provided with a lifting frame 41, and the lifting frame 41 can move up and down along the Z-axis direction. The lifting frame 41 is provided with two parallel slide bars 42, and the slide bars 42 are arranged along the Y-axis direction. Hangers 43 are symmetrically provided at both ends of the slide bar 42 with respect to the longitudinal direction of the traveling cart 2 as a symmetry axis, the hangers 43 can rotate around their own center lines, and the hangers 43 can slide along the slide bar 42, thereby positioning the center line of the diaphragm frame 6 below in the X direction. The lower end of the hanger 43 is provided with a clamp 44, the distance between clamping parts of the clamp 44 is equal to the thickness of the polar plate, and the distance between the centers of two adjacent clamping parts is equal to the distance between the polar plates; the position of the pole plate on the clamp 44 is made of an insulating non-metal material, such as nylon, PVC and the like, so that short circuit caused by contact with other pole plates or conductive copper bars is avoided, and a safety protection effect is achieved. The loading and taking mechanism 4 clamps and takes the pole plates through the clamp 44 to complete the slotting and slotting work of the pole plates. The hanger 43 drives the clamp 44 and the pole plates to rotate around the center line of the Z-axis direction, when the hanger 43 slides to the maximum position along the slide rod 42, the distance from the center line of the Z-axis of the hanger 43 to the center line of the Z-axis of the material loading and taking mechanism 4 is greater than the minimum radius value of the rotation of the two groups of pole plates, so that the rotating space of the pole plates is ensured, and the two groups of pole plates are prevented from colliding during rotation. The arrangement direction of the polar plates in the electrolytic cell of a common electrolytic manganese production workshop and the direction of the polar plate conveying channel form an angle of 90 degrees, when the polar plates are discharged from the cell, the hangers 43 on two sides drive the polar plates to rotate in the same direction by 90 degrees and to be parallel to the conveying channel and then to be conveyed into a passivation vehicle of the conveying channel after the polar plates are extracted by the clamps 44; when the polar plate enters the groove, after the polar plate is extracted, the hanging frames 43 on the two sides rotate in the same direction for 90 degrees simultaneously and are parallel to the electrolytic tank, then the plate inserting work is carried out, after the empty polar plate is extracted, the hanging frames 43 on the two sides rotate in the same direction for 90 degrees while walking, and the working time can be saved. Two sets of hanging brackets 43 and clamps 44 are symmetrically arranged on two sides of the loading and unloading mechanism 4, and in each working period, the loading and unloading mechanism 4 can simultaneously complete the groove discharging and inserting work of two diaphragm frames 6, so that the production efficiency is improved.
As shown in fig. 2, 5, and 6, a support 52 in the X-axis direction is disposed at the lower end of a cylindrical boom 51 of the positioning mechanism 5, a frame 53 in the Y-axis direction is disposed at each end of the support 52, a first comb guide 54 and a second comb guide 61 are disposed on two sides of the support 52 parallel to the support 52, and the support 52 can drive the comb guides to move up and down along the Z-axis direction. First pectinate leading truck 54 of support 52 both sides, second pectinate leading truck 61 corresponds with the gallows 43 of dress fetching mechanism 4 both sides respectively, first pectinate leading truck 54, the outside of second pectinate leading truck 61 is provided with a plurality of location sticks 55 of equidistance, location stick 55 sets up to the Y axle direction, location stick 55 is cylindrical stock, for the stock of square stock or other shapes, columniform location stick 55 is when inserting the polar plate and combing along the polar plate, and be the tangent line contact between the polar plate, area of contact is little, and the friction between the polar plate is little, more easy quick inserts between the polar plate, and comb the polar plate, it is more neat to comb, can not produce the damage hardly to the polar plate. The number of the positioning rods 55 on each comb-shaped guide frame is one more than the number of the pole plates in a single diaphragm frame 6, that is, when the number of the pole plates of a single diaphragm frame 6 is N, the number of the positioning rods 55 is N + 1; the outer diameter of the positioning rods 55 is matched with the polar distance of adjacent polar plates, the distance between the adjacent positioning rods 55 is matched with the thickness of the polar plates, and the distance between the positioning rods 55 can be adjusted according to the thickness of the polar plates. The comb guide frame keeps the positioning rod 55 in the pole plate without falling out of the pole plate all the time in the pole plate carding process. Due to the guiding function of the comb-shaped guide frame, the error of the polar plate inserting plate can be ensured within the range of +/-3 mm. When the polar plate goes out the groove, location stick 55 contracts and hides and does not stretch out in positioning mechanism 5, avoids location stick 55 to stretch out and causes the interference to the polar plate that goes out the groove, and influence the play groove work of polar plate.
As shown in fig. 5 and 7, a first lead screw 56 and a second lead screw 57 are respectively disposed on the frame 53 on one side of the positioning mechanism 5 corresponding to the first comb guide frame 54 and the second comb guide frame 61, a first sliding seat 59 and a second sliding seat 60 are respectively disposed on the first lead screw 56 and the second lead screw 57, and the first sliding seat 59 and the second sliding seat 60 are respectively fixedly connected with the first comb guide frame 54 and the second comb guide frame 61. The first lead screw 56 and the second lead screw 57 are connected with a motor through a transmission case 58, the motor drives the first lead screw 56 and the second lead screw 57 to coaxially rotate through the transmission case 58, and the first lead screw 56 and the second lead screw 57 drive the first comb-shaped guide frame 54, the second comb-shaped guide frame 61 and the positioning rod 55 on the comb-shaped guide frame to extend and retract through a first sliding seat 59 and a second sliding seat 60. Screw rods can also be arranged on the machine frames 53 on the two sides of the positioning mechanism 5 and driven simultaneously through the same transmission case 58. The same transmission case 58 drives the screw rods on the two sides to rotate simultaneously, so that the manufacturing cost of the equipment is reduced. Different screw pitches are arranged on the first screw rod 56 and the second screw rod 57, and the specific screw pitch is set according to the length of the long end and the short end of the handle. Because the length of the two ends of the handle of the conventional polar plate is different, one end of the handle is long and the other end is short, the long end is a conductive end, the short end is an insulating end, and the arrangement directions of the polar plates in each diaphragm frame 6 are consistent, one side of the polar plates on the two sides of the loading and unloading mechanism 4 is the long end close to the comb-shaped guide frame, and the other side of the polar plates on the two sides of the loading and unloading mechanism 4 is the short end close to the. In the plate inserting process, when the motor drives the first screw rod 56 and the second screw rod 57 to rotate through the transmission case 58, the walking distances of the positioning rods 55 on the two sides are different due to different screw pitches of the screw rods, and the positioning rods 55 on the first comb-shaped guide frame 54 and the second comb-shaped guide frame 61 on the two sides can be simultaneously inserted into the polar plates on the two sides by setting a proper screw pitch value, so that the purpose of synchronously inserting and carding two sets of polar plates by using one set of positioning mechanism 5 is realized. In other embodiments, the first screw rod 56 and the second screw rod 57 can also be set with the same screw pitch, the positioning rods 55 on the first comb-shaped guide frame 54 and the second comb-shaped guide frame 61 are set with different lengths according to the length of the handle, and the purpose of combing by synchronously inserting the positioning rods 55 on both sides into the pole plates can also be realized.
As shown in fig. 8, 9 and 10, the cylindrical boom 51 of the loading and unloading mechanism 4 corresponding to the positioning mechanism 5 is provided with a semicircular ring 45, the radius of the inner arc surface of the semicircular ring 45 is equal to the radius of the outer cylindrical surface of the boom 51, when the loading and unloading mechanism 4 embraces the positioning mechanism 5, the inner arc surface of the semicircular ring 45 of the loading and unloading mechanism 4 is attached to the outer cylindrical surface of the boom 51, and the inner arc surface of the semicircular ring 45 is matched with the outer cylindrical surface of the boom 51 through precision machining. After the inner circumferential surface of the semicircular ring 45 of the loading and unloading mechanism 4 is encircled with the outer circumferential surface of the suspender 51, the positioning mechanism 5 is positioned between the two sets of clamps 44 of the loading and unloading mechanism 4, and the loading and unloading mechanism 4 slides up and down along the suspender 51 to perform slotting and inserting of the pole plate. The positioning mechanism 5 can position the Y-direction central line of the diaphragm frame 6, the positioning error is within the range of +/-3 mm, the loading and taking mechanism 4 completely embraces the suspender 51 of the positioning mechanism 5 through the semicircular ring 45, the loading and taking mechanism 4 and the positioning mechanism 5 are superposed on each other through the working central line, and accurate positioning is realized. The accurate positioning of the X-axis and Y-axis directions of the loading and taking mechanism 4 ensures that the slot discharging and the inserting plate of the polar plate are accurate, the integral working precision of the device is improved, and the working efficiency is improved.
As shown in FIG. 1, fifteen rows and four rows of electrolytic bath positions are provided in the present embodiment, and the X-direction working center line of each row of electrolytic baths is set as X from bottom to top1,X2,X3,……,X15(ii) a The working center line of each row of electrolytic cells in the Y direction is set as Y from right to left1,Y2,Y3,Y4. Working center line X in X direction for positioning of walking cart 2NThe hanging bracket 43 on the two sides of the loading and unloading mechanism 4 has an X-direction working center lineN-1And XN+1The electrolytic cell is taken out and inserted. Setting the center line of the finished work to be XN-1To XN+2The four rows of electrolytic cells are taken as a working period, and the following is adopted the utility model discloses a specific working process of polar plate out-of-slot plugboard device in a working period:
(1) the position information of the position detecting device on the traveling cart 2 is set to X2。
(2) The crawling mechanisms 3 on the two sides of the walking cart 2 pull the walking cart 2 to move forward, and the position detection device detects that the walking cart 2 moves forwardX2When the position of the positioning mechanism is reached, the crawling mechanism 3 stops traction movement, the walking cart 2 stops movement, and the positioning of the working center line of the walking cart 2 in the X direction is completed.
(3) The positioning mechanism 5 travels along the X direction of the traveling cart 2 and translates to the working center line Y of the electrolytic bath in the Y direction1When the positioning mechanism stops moving, the Y-direction working center line of the positioning mechanism 5 is positioned.
(4) The loading and unloading mechanism 4 moves along the track of the traveling cart 2 towards the direction of closing the positioning mechanism 5, after the inner circumferential surface of the semicircular ring 45 of the loading and unloading mechanism 4 is attached to the outer cylindrical surface of the hanger rod 51 of the positioning mechanism 5, the movement of the loading and unloading mechanism 4 on the track of the traveling cart 2 is stopped, and the Y-direction working center lines of the loading and unloading mechanism 4 and the positioning mechanism 5 are superposed.
(5) The hanging bracket 43 of the loading and taking mechanism 4 slides outwards along the slide bar 42, when the working center lines of the hanging brackets 43 at the two sides are respectively connected with the X direction1And X3When the two are overlapped, the hanger 43 stops slipping.
(6) The lifting frame 41 of the loading and taking mechanism 4 descends to the lowest position, the clamps 44 on the lifting frames 43 at the left side and the right side respectively clamp the pole plates in the diaphragm frame 6, and the lifting frame 41 ascends to the highest position.
(7) The hangers 43 on both sides of the loading and unloading mechanism 4 rotate 90 degrees in the same direction.
(8) The loading and taking mechanism 4 moves along the track of the walking cart 2 towards the direction far away from the positioning mechanism 5, the polar plate is sent to the passivation cart position, the lifting frame 41 descends, the clamp 44 is opened to place the polar plate into the passivation cart, the lifting frame 41 ascends, Y is1X on the centre line1And X3And finishing the operation of discharging the single polar plate from the electrolytic tank.
(9) The loading and taking mechanism 4 moves to the plate supply and conveying mechanism, the lifting frame 41 descends, the clamp 44 clamps the empty polar plate of the plate supply and conveying mechanism, and the lifting frame 41 ascends to the highest position.
(10) The loading and taking mechanism 4 moves along the track of the traveling cart 2 towards the direction of approaching the positioning mechanism 5, after the hangers 43 on the two sides rotate for 90 degrees in the same direction while traveling, the hangers 43 on the two sides retract inwards and X along the slide rod 42 respectively1And X3The working centre lines coincide when loading or unloadingAfter the inner circumferential surface of the semicircular ring 45 of the material mechanism 4 is attached to the outer cylindrical surface of the hanger rod 51 of the positioning mechanism 5, the movement of the loading and unloading mechanism 4 on the track of the traveling cart 2 is stopped, and the Y-direction working center lines of the loading and unloading mechanism 4 and the positioning mechanism 5 are overlapped.
(11) The lifting frame 41 of the material loading and taking mechanism 4 descends by a fixed height, the positioning rod 55 on the positioning mechanism 5 extends out and is inserted into the gap between each polar plate, and the rack 53 on the positioning mechanism 5 and the positioning rod 55 descend by 500-550 mm along the polar plates and then stop.
(12) The lifting frame 41 of the loading and taking mechanism 4 lowers the empty pole plate by 500-550 mm under the guidance of the positioning rod 55, the positioning rod 55 returns to a zero position, meanwhile, the lifting frame 41 drives the empty pole plate to continue to descend until the empty pole plate is placed in the conductive groove, and the clamp 44 opens the empty pole plate.
(13) The frame 53 of the positioning mechanism 5 and the lifting frame 41 of the material loading and taking mechanism 4 ascend to the highest position Y of each1X on the centre line1And X3And finishing the work of single polar plate inserting plate in the electrolytic tank.
(14) The loading and taking mechanism 4 returns to the initial position along the traveling cart 2, and the positioning mechanism 5 and the loading and taking mechanism 4 complete Y according to the steps from (3) to (13)2、Y3、Y4X on the centre line1And X3The outlet and the inserting plate of the electrolytic tank work.
(15) The loading and unloading mechanism 4 and the positioning mechanism 5 travel along the X direction of the traveling cart 2 and return to their respective initial positions.
(16) The walking cart 2 completes the step X according to the steps from (1) to (2)3And (4) positioning of the working center line.
(17) The loading and taking mechanism 4 and the positioning mechanism 5 complete the step X according to the steps from (3) to (15)2And X4All the outlet and the inserting plates of the electrolysis tank positions on the working center line work.
After the operation of discharging and inserting the electrolytic tanks on the working center line in the X direction is finished, the walking cart 2 moves and positions to the next working center line in the X direction by the crawling mechanism 3, and the discharging and inserting operation of the corresponding electrolytic tanks is finished repeatedly according to the steps from (1) to (17). And after all the electrolytic tank positions finish the tank outlet and the plate inserting work, the walking cart 2 returns to the initial position to wait for the next working period.
Example two:
the utility model discloses a location stick 55 on positioning mechanism 5 sets up on the pectination locating rack, and the pectination locating rack passes through drive mechanism to be connected with the motor, and the motor passes through drive mechanism drive location stick 55 and is rotary motion. In the plate inserting process, the motor drives the positioning rod 55 to be inserted into the pole plate in a rotating mode, and the pole plate is combed.
The above description is illustrative of the present invention and is not intended to limit the present invention, and the present invention may be modified in any manner without departing from the spirit of the present invention. For example, the semicircular ring 45 may be a smaller annular surface than the semicircular ring, as long as it can be engaged with the hanger rod 51; on the contrary, a circular surface is arranged on the suspender 51 towards the loading and unloading mechanism 4, and a rod-shaped cylinder is correspondingly arranged on the loading and unloading mechanism 4; can also set up "V" profile and shaft-like cylinder and cooperate, "V" profile setting all can on dress feed mechanism 4 or positioning mechanism 5, as long as dress feed mechanism 4 or positioning mechanism 5 finally carry out accurate positioning all can accomplish the purpose of this utility model through the cohesion mode. The material loading and taking mechanism 4 and the positioning mechanism 5 can also be positioned by matching induction elements. When the arrangement direction of the electrode plates of the electrolytic cell is parallel to the direction of conveying the electrode plates in a workshop, the electrode plates are directly conveyed to corresponding positions without rotating 90 degrees after the electrode plates are extracted by the loading and unloading mechanism 4. The lead screw may be provided only in the frame 53 on the side of the positioning mechanism 5, and the positioning rod 55 may be extended and retracted. The utility model discloses a clamp 44 on dress feed mechanism 4 does not necessarily set up two sets, also can set up four sets, six sets or even eight sets, perhaps sets up a plurality of sets of clamp 44 according to the actual work needs. X, Y, Z the naming and setting of the axes are for fully explaining the related structure without limitation, and the slight adjustment of the horizontal and vertical directions also falls into the protection scope of the present invention.
Claims (9)
1. The utility model provides a positioning mechanism of polar plate play groove picture peg device which characterized in that: the positioning mechanism (5) is provided with a positioning rod (55), a plurality of positioning rods (55) are arranged on the comb-shaped guide frame, the comb-shaped guide frame is connected with a motor through a transmission mechanism, and the motor drives the positioning rods (55) to contract or rotate.
2. The pole plate out-of-slot insert plate device as recited in claim 1, wherein: the positioning rod (55) is cylindrical.
3. The pole plate out-of-slot insert plate device as recited in claim 2, wherein: the outer diameter of the positioning rod (55) is matched with the polar distance of the adjacent polar plate, and the pitch of the adjacent positioning rod (55) is matched with the thickness of the polar plate.
4. The pole plate out-of-slot insert plate device as recited in claim 1, wherein: at least one row of positioning rods (55) is arranged on the positioning mechanism (5).
5. The pole plate out-of-slot insert plate device as recited in claim 1, wherein: a screw rod is arranged on the frame (53) on at least one side of the positioning mechanism (5), the screw rod is connected with a motor through a transmission case (58), and the comb-shaped guide frame is connected with the screw rod.
6. The pole plate out-of-slot insert plate device as recited in claim 1, wherein: two rows of positioning rods (55) are arranged on the positioning mechanism (5), a first screw rod (56) and a second screw rod (57) which rotate coaxially are arranged on the rack (53) corresponding to the two rows of positioning rods (55), and the first screw rod (56) and the second screw rod (57) are connected with a motor through the same transmission case (58).
7. The pole plate out-of-slot insert plate device as recited in claim 6, wherein: the first screw rod (56) and the second screw rod (57) are provided with different screw pitches.
8. The pole plate out-of-slot insert plate device as recited in claim 1, wherein: the number of positioning bars (55) on each comb guide is one more than the number of plates in a single diaphragm frame (6).
9. The pole plate out-of-slot insert plate device as recited in claim 1, wherein: the positioning mechanism (5) is arranged on the walking cart (2) through a sliding mechanism.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN201920550034.6U CN209854262U (en) | 2019-04-22 | 2019-04-22 | Positioning mechanism of polar plate slot-out and plate-inserting device |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
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CN201920550034.6U CN209854262U (en) | 2019-04-22 | 2019-04-22 | Positioning mechanism of polar plate slot-out and plate-inserting device |
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CN209854262U true CN209854262U (en) | 2019-12-27 |
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CN201920550034.6U Active CN209854262U (en) | 2019-04-22 | 2019-04-22 | Positioning mechanism of polar plate slot-out and plate-inserting device |
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CN (1) | CN209854262U (en) |
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2019
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