CN209841554U - Auxiliary device for detecting tensile strength of steel concrete - Google Patents
Auxiliary device for detecting tensile strength of steel concrete Download PDFInfo
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- CN209841554U CN209841554U CN201920483082.8U CN201920483082U CN209841554U CN 209841554 U CN209841554 U CN 209841554U CN 201920483082 U CN201920483082 U CN 201920483082U CN 209841554 U CN209841554 U CN 209841554U
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Abstract
本实用新型公开了一种钢混混凝土抗拉强度检测用辅助装置,包括滑轨、基座、夹板和垫台,所述基座内部底端的两侧均设置有伺服电机,同时基座一端的底部设置有控制面板,且控制面板的内部设置有单片机,所述基座内部顶端的两端分别安装有第一螺纹杆和第二螺纹杆,且第二螺纹杆和第一螺纹杆的一端均通过第二皮带轮机构与伺服电机转轴的一端连接。本实用新型通过设置有垫台,且垫台的顶端呈圆弧状,所以当圆弧表面与混凝土试件混凝土试件底端的平面接触时,二者相接处位置呈直线接触,并使垫台的弧顶与混凝土试件的底面中线对准,从而确保混凝土试件的受力在其中心位置处,从而减少试验误差,提高试验的准确性。
The utility model discloses an auxiliary device for testing the tensile strength of steel-concrete concrete, which comprises a slide rail, a base, a splint and a pad. The bottom is provided with a control panel, and the inside of the control panel is provided with a single-chip microcomputer, and the two ends of the inner top of the base are respectively equipped with a first threaded rod and a second threaded rod, and one end of the second threaded rod and the first threaded rod are both It is connected with one end of the shaft of the servo motor through the second pulley mechanism. The utility model is provided with a pad, and the top of the pad is arc-shaped, so when the arc surface contacts the plane of the bottom end of the concrete specimen, the position of the joint between the two is in linear contact, and the pad The arc top of the platform is aligned with the center line of the bottom surface of the concrete specimen, so as to ensure that the force of the concrete specimen is at its center, thereby reducing the test error and improving the accuracy of the test.
Description
技术领域technical field
本实用新型涉及混凝土检测用辅助装置技术领域,具体为一种钢混混凝土抗拉强度检测用辅助装置。The utility model relates to the technical field of auxiliary devices for concrete testing, in particular to an auxiliary device for testing tensile strength of steel-concrete concrete.
背景技术Background technique
混凝土抗拉性能是其基本力学性质之一,目前直接测定混凝土轴心抗拉性能的试验具有一定的难度,试验数据离散性较大,因此一般对混凝土立方体试块进行抗拉试验,但是现有的钢混混凝土抗拉强度检测用辅助装置存在很多问题或缺陷:The tensile performance of concrete is one of its basic mechanical properties. At present, it is difficult to directly measure the axial tensile performance of concrete, and the test data is relatively discrete. Therefore, the tensile test is generally carried out on concrete cube test blocks, but the existing There are many problems or defects in the auxiliary device for testing the tensile strength of steel-concrete concrete:
第一,传统的钢混混凝土抗拉强度检测用辅助装置一般采用垫条进行立方体试块抗拉试验,在试验时,需要先在成型的混凝土试块的顶面和底面划平行线以确定劈裂面的位置,在试件上进行人工划线既麻烦又存在人为因素的影响,影响划线的精度,而且后续操作过程中又需要人工放置垫条而与划的线对准,因此,劈裂面的位置往往不能保证在试件的中心位置,从而影响试验的准确性;First, the traditional auxiliary device for testing the tensile strength of steel-concrete concrete generally uses pads to perform the tensile test of the cube test block. During the test, it is necessary to draw parallel lines on the top and bottom surfaces of the formed concrete test block to determine the split The position of the cracked surface, manual marking on the test piece is both troublesome and has the influence of human factors, which affects the accuracy of the marking, and in the follow-up operation process, it is necessary to manually place the gasket to align with the marking line. Therefore, splitting The position of the crack surface is often not guaranteed to be in the center of the specimen, thus affecting the accuracy of the test;
第二,传统的钢混混凝土抗拉强度检测用辅助装置需要将混凝土试块切开时,要在一块平整的垫板上放置两个垫条,混凝土试块夹在两个垫条之间,而将混凝土块从中间切开时,垫条会发生偏移,不易操作,严重影响了劈裂抗拉强度值的可靠性,降低了工作效率,耗时耗力;Second, when the traditional auxiliary device for testing the tensile strength of steel-concrete concrete needs to cut the concrete test block, two pads should be placed on a flat backing plate, and the concrete test block is sandwiched between the two pads. However, when the concrete block is cut from the middle, the pads will be offset, which is not easy to operate, which seriously affects the reliability of the split tensile strength value, reduces work efficiency, and consumes time and energy;
第三,传统的钢混混凝土抗拉强度检测用辅助装置的电机带动活动板移动的过程中,容易与槽口相互碰撞,它们之间的螺纹在力的作用下产生变形而被卡死,需要经常进行维护,严重影响了工作效率。Third, when the motor of the traditional auxiliary device for tensile strength testing of steel-concrete concrete drives the movable plate to move, it is easy to collide with the notch, and the threads between them are deformed under the action of force and are stuck. Frequent maintenance has seriously affected work efficiency.
实用新型内容Utility model content
本实用新型的目的在于提供一种钢混混凝土抗拉强度检测用辅助装置,以解决上述背景技术中提出的不方便定位、垫条容易发生偏移和容易卡死的问题。The purpose of this utility model is to provide an auxiliary device for testing the tensile strength of steel-concrete concrete, so as to solve the problems of inconvenient positioning, easy offset and easy jamming of pads proposed in the above-mentioned background technology.
为实现上述目的,本实用新型提供如下技术方案:一种钢混混凝土抗拉强度检测用辅助装置,包括滑轨、基座、夹板和垫台,所述基座内部底端的两侧均设置有伺服电机,同时基座一端的底部设置有控制面板,且控制面板的内部设置有单片机,所述基座内部顶端的两端分别安装有第一螺纹杆和第二螺纹杆,且第二螺纹杆和第一螺纹杆的一端均通过第二皮带轮机构与伺服电机转轴的一端连接,所述第一螺纹杆与第二螺纹杆之间通过第一皮带轮机构连接,同时第一螺纹杆和第二螺纹杆的另一端均设置有轴套,所述第一螺纹杆和第二螺纹杆的两侧均设置有活动板,所述基座内部顶端的两侧均设置有隔板,且隔板的两端均设置有光感传感器,所述基座顶端的两侧均设置有矩形槽,同时活动板的顶端穿过矩形槽均固定有滑轨,所述滑轨的顶端均固定有滑块,滑块的顶端均固定有联动支架,且联动支架的两端均固定有夹板,所述夹板的底端均安装有微型油缸,且微型油缸伸缩杆的一端与联动支架的底端连接,所述控制面板和光感传感器的输出端通过导线均与单片机的输入端电性连接,所述单片机的输出端通过导线分别与微型油缸和伺服电机的输入端电性连接。In order to achieve the above purpose, the utility model provides the following technical solutions: an auxiliary device for testing the tensile strength of steel-concrete concrete, including a slide rail, a base, a splint and a pad, and both sides of the inner bottom of the base are provided with Servo motor, while the bottom of one end of the base is provided with a control panel, and the inside of the control panel is provided with a single-chip microcomputer, the two ends of the inner top of the base are respectively equipped with a first threaded rod and a second threaded rod, and the second threaded rod and one end of the first threaded rod are connected to one end of the servo motor shaft through the second pulley mechanism, and the first threaded rod and the second threaded rod are connected through the first pulley mechanism, while the first threaded rod and the second threaded rod The other end of the rod is provided with a shaft sleeve, both sides of the first threaded rod and the second threaded rod are provided with movable plates, both sides of the inner top of the base are provided with partitions, and the two sides of the partitions Both ends are provided with photosensitive sensors, both sides of the top of the base are provided with rectangular slots, and at the same time, the top of the movable plate passes through the rectangular slots and is fixed with slide rails, and the tops of the slide rails are all fixed with sliders. The top of the block is fixed with a linkage bracket, and both ends of the linkage bracket are fixed with a splint, the bottom of the splint is equipped with a miniature oil cylinder, and one end of the expansion rod of the miniature oil cylinder is connected with the bottom end of the linkage bracket. The output ends of the panel and the light sensor are both electrically connected to the input ends of the single-chip microcomputer through wires, and the output ends of the single-chip microcomputer are respectively electrically connected to the input ends of the miniature oil cylinder and the servo motor through wires.
优选的,所述基座底端的四个拐角处均设置有减震胶垫,且减震胶垫与基座之间呈焊接一体化结构。Preferably, shock-absorbing rubber pads are provided at the four corners of the bottom end of the base, and the shock-absorbing rubber pads and the base are welded and integrated.
优选的,所述基座顶端的中间位置处安装有垫台,且垫台与基座之间呈拆卸安装结构。Preferably, a pad is installed in the middle of the top of the base, and the pad and the base are in a detachable installation structure.
优选的,所述活动板的底端设置有限位块,同时基座内部的顶端设置有与限位块相互配合的限位槽,且限位槽与限位块之间呈滑动结构。Preferably, a limit block is provided at the bottom of the movable plate, and a limit slot cooperating with the limit block is provided at the top inside the base, and a sliding structure is formed between the limit slot and the limit block.
优选的,所述活动板的内侧壁上设置有内螺纹,第一螺纹杆和第二螺纹杆的表面均设置有与内螺纹相互配合的外螺纹。Preferably, internal threads are provided on the inner side wall of the movable plate, and the surfaces of the first threaded rod and the second threaded rod are provided with external threads that cooperate with the internal threads.
优选的,所述第一螺纹杆与第二螺纹杆之间关于基座的中心线呈对称分布。Preferably, the first threaded rods and the second threaded rods are distributed symmetrically with respect to the center line of the base.
与现有技术相比,本实用新型的有益效果是:该钢混混凝土抗拉强度检测用辅助装置结构合理,具有以下优点:Compared with the prior art, the beneficial effect of the utility model is that the auxiliary device for testing the tensile strength of steel-concrete concrete has a reasonable structure and has the following advantages:
1、通过设置有垫台,且垫台的顶端呈圆弧状,所以当圆弧表面与混凝土试件混凝土试件底端的平面接触时,二者相接处位置呈直线接触,并使垫台的弧顶与混凝土试件的底面中线对准,从而确保混凝土试件的受力在其中心位置处,从而减少试验误差,提高试验的准确性。1. By setting up a pad, and the top of the pad is arc-shaped, so when the surface of the arc is in contact with the plane at the bottom of the concrete specimen, the position of the joint between the two is in linear contact, and the pad The arc top of the arc is aligned with the center line of the bottom surface of the concrete specimen, so as to ensure that the force of the concrete specimen is at its center, thereby reducing the test error and improving the accuracy of the test.
2、通过设置有夹板,由于夹板之间通过联动支架连接,所以微型油缸启动后带动夹板向两侧展开,方便将混凝土试件固定,同时,滑轨固定于活动板的顶端,伺服电机启动后带动第一螺纹杆和第二螺纹杆转动,而活动板在第一螺纹杆和第二螺纹杆的作用下向两侧移动,便于调整夹板之间的间距,由于夹板对混凝土试件的相对支撑,保证了混凝土试件在受压时的稳定与平衡,能确保试验结果的准确性,且适用性较广。2. With splints installed, since the splints are connected by linkage brackets, the miniature oil cylinder drives the splints to expand to both sides after starting, which is convenient for fixing the concrete specimen. At the same time, the slide rail is fixed on the top of the movable plate. After the servo motor starts Drive the first threaded rod and the second threaded rod to rotate, and the movable plate moves to both sides under the action of the first threaded rod and the second threaded rod, which is convenient to adjust the distance between the splints, due to the relative support of the splints to the concrete specimen , to ensure the stability and balance of the concrete specimens under compression, to ensure the accuracy of the test results, and to have wide applicability.
3、通过设置有光感传感器,当活动板将要接触到矩形槽的边缘时,光感传感器向单片机发送信息,使伺服电机立即停止工作,避免活动板与矩形槽的边缘接触,防止矩形槽与活动板之间卡死。3. By installing a light sensor, when the movable plate is about to touch the edge of the rectangular groove, the light sensor sends a message to the single-chip microcomputer, so that the servo motor stops working immediately, avoiding the contact between the movable plate and the edge of the rectangular groove, and preventing the rectangular groove from contacting the edge of the rectangular groove. Stuck between movable boards.
附图说明Description of drawings
图1为本实用新型的正视剖面结构示意图;Fig. 1 is the front view sectional structure schematic diagram of the utility model;
图2为本实用新型的俯视剖面结构示意图;Fig. 2 is the top view sectional structure schematic diagram of the utility model;
图3为本实用新型夹板的侧视剖面结构示意图;Fig. 3 is the side view sectional structure schematic diagram of splint of the present utility model;
图4为本实用新型的系统框图。Fig. 4 is a system block diagram of the utility model.
图中:1、滑块;2、微型油缸;3、滑轨;4、第一皮带轮机构;5、基座;6、第二皮带轮机构;7、伺服电机;8、限位槽;9、控制面板;10、单片机;11、限位块;12、减震胶垫;13、隔板;14、光感传感器;15、矩形槽;16、活动板;17、夹板;18、垫台;19、第一螺纹杆;20、第二螺纹杆;21、轴套;22、联动支架。In the figure: 1. slider; 2. miniature oil cylinder; 3. slide rail; 4. first pulley mechanism; 5. base; 6. second pulley mechanism; 7. servo motor; 8. limit slot; 9. Control panel; 10. Single-chip microcomputer; 11. Limiting block; 12. Shock-absorbing rubber pad; 13. Partition; 14. Light sensor; 15. Rectangular slot; 19. The first threaded rod; 20. The second threaded rod; 21. The shaft sleeve; 22. The linkage bracket.
具体实施方式Detailed ways
下面将结合本实用新型实施例中的附图,对本实用新型实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本实用新型一部分实施例,而不是全部的实施例。基于本实用新型中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本实用新型保护的范围。The technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of them. example. Based on the embodiments of the present utility model, all other embodiments obtained by persons of ordinary skill in the art without making creative efforts belong to the scope of protection of the present utility model.
请参阅图1-4,本实用新型提供的一种实施例:一种钢混混凝土抗拉强度检测用辅助装置,包括滑轨3、基座5、夹板17和垫台18,基座5底端的四个拐角处均设置有减震胶垫12,且减震胶垫12与基座5之间呈焊接一体化结构,这样设置起到减震的作用,基座5内部底端的两侧均设置有伺服电机7,伺服电机7的型号可为LC08ABK00,同时基座5一端的底部设置有控制面板9,且控制面板9的内部设置有单片机10,单片机10的型号可为HT66F018,基座5内部顶端的两端分别安装有第一螺纹杆19和第二螺纹杆20,且第二螺纹杆20和第一螺纹杆19的一端均通过第二皮带轮机构6与伺服电机7转轴的一端连接,第一螺纹杆19与第二螺纹杆20之间通过第一皮带轮机构4连接,同时第一螺纹杆19和第二螺纹杆20的另一端均设置有轴套21,第一螺纹杆19与第二螺纹杆20之间关于基座5的中心线呈对称分布,这样设置使得运行更加平稳,第一螺纹杆19和第二螺纹杆20的两侧均设置有活动板16,活动板16的内侧壁上设置有内螺纹,第一螺纹杆19和第二螺纹杆20的表面均设置有与内螺纹相互配合的外螺纹,这样设置便于调节活动板16之间的间距,基座5内部顶端的两侧均设置有隔板13,且隔板13的两端均设置有光感传感器14,光感传感器14的型号可为ALS-PDT144-6C/L451,活动板16的底端设置有限位块11,同时基座5内部的顶端设置有与限位块11相互配合的限位槽8,且限位槽8与限位块11之间呈滑动结构,这样设置起到限位的作用,基座5顶端的两侧均设置有矩形槽15,同时活动板16的顶端穿过矩形槽15均固定有滑轨3,滑轨3的顶端均固定有滑块1,滑块1的顶端均固定有联动支架22,且联动支架22的两端均固定有夹板17,夹板17的底端均安装有微型油缸2,微型油缸2的型号可为CX-SD-32,且微型油缸2伸缩杆的一端与联动支架22的底端连接,基座5顶端的中间位置处安装有垫台18,且垫台18与基座5之间呈拆卸安装结构,这样设置便于更换垫台18,控制面板9和光感传感器14的输出端通过导线均与单片机10的输入端电性连接,单片机10的输出端通过导线分别与微型油缸2和伺服电机7的输入端电性连接。Please refer to Fig. 1-4, an embodiment provided by the utility model: an auxiliary device for testing the tensile strength of steel-concrete concrete, including a slide rail 3, a base 5, a splint 17 and a pad 18, and the bottom of the base 5 The four corners of the end are all provided with shock-absorbing rubber pads 12, and there is a welded integrated structure between the shock-absorbing rubber pads 12 and the base 5, so that the setting plays a shock-absorbing effect, and both sides of the inner bottom of the base 5 are Servomotor 7 is provided, and the model of servomotor 7 can be LC08ABK00, and the bottom of one end of base 5 is provided with control panel 9 simultaneously, and the inside of control panel 9 is provided with single-chip microcomputer 10, and the model of single-chip microcomputer 10 can be HT66F018, and base 5 The first threaded rod 19 and the second threaded rod 20 are respectively installed at the two ends of the inner top, and one end of the second threaded rod 20 and the first threaded rod 19 is connected with one end of the rotating shaft of the servo motor 7 through the second pulley mechanism 6, The first threaded rod 19 and the second threaded rod 20 are connected by the first pulley mechanism 4, while the other ends of the first threaded rod 19 and the second threaded rod 20 are all provided with axle sleeves 21, and the first threaded rod 19 and the second threaded rod 20 are connected with each other. Between the two threaded rods 20, it is symmetrically distributed about the center line of the base 5, so that the operation is more stable, and both sides of the first threaded rod 19 and the second threaded rod 20 are provided with a movable plate 16, and the inboard of the movable plate 16 The wall is provided with internal threads, and the surfaces of the first threaded rod 19 and the second threaded rod 20 are all provided with external threads that cooperate with the internal threads, so that the distance between the adjustable movable plates 16 is convenient to adjust, and the inner top of the base 5 Both sides are provided with a partition 13, and both ends of the partition 13 are provided with a light sensor 14, the model of the light sensor 14 can be ALS-PDT144-6C/L451, and the bottom of the movable plate 16 is provided with a limit block 11. At the same time, the top inside the base 5 is provided with a limit groove 8 that cooperates with the limit block 11, and the space between the limit groove 8 and the limit block 11 is a sliding structure, so that the setting plays the role of limit, basically Both sides of seat 5 top are all provided with rectangular groove 15, and the top of movable plate 16 passes through rectangular groove 15 and all is fixed with slide rail 3 simultaneously, and the top of slide rail 3 is all fixed with slide block 1, and the top of slide block 1 is all fixed. Linkage support 22 is arranged, and the two ends of linkage support 22 are all fixed with splint 17, and the bottom end of splint 17 is all equipped with miniature oil cylinder 2, and the model of miniature oil cylinder 2 can be CX-SD-32, and the extension rod of miniature oil cylinder 2 One end is connected with the bottom end of the linkage bracket 22, and a pad 18 is installed at the middle position of the top of the base 5, and between the pad 18 and the base 5 is a disassembly and installation structure, so that it is convenient to replace the pad 18, and the control panel 9 The output end of the light sensor 14 is electrically connected with the input end of the single-chip microcomputer 10 through wires, and the output end of the single-chip microcomputer 10 is electrically connected with the input end of the micro cylinder 2 and the servo motor 7 through wires.
工作原理:使用时,首先接通电源,伺服电机7启动后利用第一皮带轮机构4和第二皮带轮机构6分别带动第一螺纹杆19和第二螺纹杆20转动,而活动板16在第一螺纹杆19和第二螺纹杆20的作用下向两侧移动,调整夹板17之间的间距,当活动板16将要接触到矩形槽15的边缘时,光感传感器14向单片机10发送信息,使伺服电机7立即停止工作,避免活动板16与矩形槽15的边缘接触,防止矩形槽15与活动板16之间卡死,然后将混凝土试件放置到垫台18的顶端,启动伺服电机7,伺服电机7带动滑轨3相互合拢,使夹板17将混凝土试件固定在垫台18的顶端,启动微型油缸2,由于夹板17之间通过联动支架22连接,所以微型油缸2启动后带动夹板17向两侧展开,方便将混凝土试件固定,该装置结构简单,操作方便,适用范围广。Working principle: when in use, first turn on the power supply, and use the first pulley mechanism 4 and the second pulley mechanism 6 to drive the first threaded rod 19 and the second threaded rod 20 to rotate after the servo motor 7 is started, and the movable plate 16 is in the first Move to both sides under the effect of threaded rod 19 and the second threaded rod 20, adjust the spacing between clamping plate 17, when movable plate 16 will touch the edge of rectangular groove 15, photosensitive sensor 14 sends information to single-chip microcomputer 10, makes Servomotor 7 stops working immediately, avoids movable plate 16 and the edge contact of rectangular groove 15, prevents from being stuck between rectangular groove 15 and movable plate 16, then concrete specimen is placed on the top of pad 18, starts servomotor 7, The servo motor 7 drives the slide rails 3 to close each other, so that the splint 17 fixes the concrete specimen on the top of the pad 18, and starts the miniature oil cylinder 2. Since the splints 17 are connected by the linkage bracket 22, the miniature oil cylinder 2 drives the splint 17 after starting. Expanding to both sides, it is convenient to fix the concrete specimen. The device has simple structure, convenient operation and wide application range.
对于本领域技术人员而言,显然本实用新型不限于上述示范性实施例的细节,而且在不背离本实用新型的精神或基本特征的情况下,能够以其他的具体形式实现本实用新型。因此,无论从哪一点来看,均应将实施例看作是示范性的,而且是非限制性的,本实用新型的范围由所附权利要求而不是上述说明限定,因此旨在将落在权利要求的等同要件的含义和范围内的所有变化囊括在本实用新型内。不应将权利要求中的任何附图标记视为限制所涉及的权利要求。It is obvious to those skilled in the art that the present invention is not limited to the details of the above-mentioned exemplary embodiments, and that the present invention can be implemented in other specific forms without departing from the spirit or essential features of the present invention. Therefore, no matter from all points of view, the embodiments should be regarded as exemplary and non-restrictive, and the scope of the present invention is defined by the appended claims rather than the above description, so it is intended to be included in the claims All changes within the meaning and range of equivalents of the required elements are included in the present invention. Any reference sign in a claim should not be construed as limiting the claim concerned.
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CN113702171A (en) * | 2021-10-27 | 2021-11-26 | 如皋市宏茂铸钢有限公司 | Cast steel strength detection equipment |
CN119124860A (en) * | 2024-11-08 | 2024-12-13 | 西南林业大学 | A concrete strength testing device for road and bridge construction |
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CN113702171A (en) * | 2021-10-27 | 2021-11-26 | 如皋市宏茂铸钢有限公司 | Cast steel strength detection equipment |
CN119124860A (en) * | 2024-11-08 | 2024-12-13 | 西南林业大学 | A concrete strength testing device for road and bridge construction |
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