CN207873544U - Tool monitoring based on permanent magnetic linear synchronous motor repairs unified platform - Google Patents
Tool monitoring based on permanent magnetic linear synchronous motor repairs unified platform Download PDFInfo
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- CN207873544U CN207873544U CN201820260960.5U CN201820260960U CN207873544U CN 207873544 U CN207873544 U CN 207873544U CN 201820260960 U CN201820260960 U CN 201820260960U CN 207873544 U CN207873544 U CN 207873544U
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- 230000001360 synchronised effect Effects 0.000 title claims abstract description 39
- 230000008439 repair process Effects 0.000 title claims abstract description 28
- 238000012544 monitoring process Methods 0.000 title 1
- 238000001514 detection method Methods 0.000 claims abstract description 25
- 230000009471 action Effects 0.000 claims abstract description 4
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 claims description 13
- 229910052742 iron Inorganic materials 0.000 claims description 6
- 238000003825 pressing Methods 0.000 claims description 6
- 230000033001 locomotion Effects 0.000 abstract description 5
- 238000007689 inspection Methods 0.000 abstract description 4
- 238000012423 maintenance Methods 0.000 abstract description 3
- 230000008263 repair mechanism Effects 0.000 description 4
- 238000005520 cutting process Methods 0.000 description 3
- 238000005728 strengthening Methods 0.000 description 3
- 238000005516 engineering process Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000005540 biological transmission Effects 0.000 description 1
- 238000006243 chemical reaction Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
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- 230000007246 mechanism Effects 0.000 description 1
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Abstract
一种基于永磁同步直线电机的刀具检测修复一体化平台，其特征在于：它主要由平台底座（1）、永磁同步直线电机（2）、工作台（3）、检测装置（4）、修复装置（5）、机械手（6）和控制系统（7）组成；永磁同步直线电机（2）安装在平台底座（1）上，检测装置（4）和修复装置（5）均安装在平台底座（1）上并位于永磁同步直线电机（2）的一侧或两侧，机械手（6）安装在平台底座（1）上并位于永磁同步直线电机（2）的一端，用于将检测合格的刀具取出；控制系统（7）安装在平台底座（1）的表面上或一侧，用于控制永磁同步直线电机（2）、检测装置（4）、修复装置（5）和机械手（6）的协调动作。本实用新型基于永磁同步直线电机结构简单、定位精度高、可往复运动和低维护等优点，建立刀具检测和修复的一体化平台。
An integrated platform for tool inspection and repair based on permanent magnet synchronous linear motors, characterized in that it mainly consists of a platform base (1), permanent magnet synchronous linear motors (2), a workbench (3), a detection device (4), The repair device (5), manipulator (6) and control system (7) are composed; the permanent magnet synchronous linear motor (2) is installed on the platform base (1), and the detection device (4) and the repair device (5) are installed on the platform The base (1) is located on one or both sides of the permanent magnet synchronous linear motor (2), and the manipulator (6) is installed on the platform base (1) and located at one end of the permanent magnet synchronous linear motor (2), for Qualified tools are taken out; the control system (7) is installed on the surface or one side of the platform base (1), and is used to control the permanent magnet synchronous linear motor (2), the detection device (4), the repair device (5) and the manipulator (6) Coordinated actions. Based on the advantages of simple structure, high positioning accuracy, reciprocating motion and low maintenance of permanent magnet synchronous linear motor, the utility model establishes an integrated platform for tool detection and repair.
Description
技术领域technical field
本实用新型涉及一种刀具技术，尤其是一种刀具在线自动检修技术，具体地说是一种基于永磁同步直线电机的刀具检测修复一体化平台。The utility model relates to a cutting tool technology, in particular to an online automatic maintenance technology for cutting tools, in particular to an integrated platform for detecting and repairing cutting tools based on a permanent magnet synchronous linear motor.
背景技术Background technique
目前，在刀具表面强化处理成套设备中，刀具加工完成后需要进一步的检测和修复。传统的修复机构中，电机带动滚筒旋转，控制工作台逐渐运行到检测装置和修复装置下，完成刀具的修复处理。该修复机构需要多个中间转换结构同时工作，才能实现工作台的平行移动，这种结构占据空间较大且不易完成工作台的准确定位，同时不便于工作台的往复运动，因此有必要针对这种结构作出进一步的简化，使该修复机构更加方便操作。At present, in the complete set of tool surface strengthening treatment equipment, the tool needs further inspection and repair after machining. In the traditional repair mechanism, the motor drives the drum to rotate, and the control table gradually moves to the detection device and the repair device to complete the repair process of the tool. The repair mechanism requires multiple intermediate conversion structures to work simultaneously to realize the parallel movement of the workbench. This structure occupies a large space and is not easy to complete the accurate positioning of the workbench, and it is not convenient for the reciprocating movement of the workbench. Therefore, it is necessary to address this This structure is further simplified to make the repair mechanism more convenient to operate.
实用新型内容Utility model content
本实用新型的目的是针对刀具表面强化处理成套设备中修复机构存在结构占据空间大、传动损耗大、定位精度低等问题，利用永磁同步直线电机结构简单、定位精度高、可往复运动和低维护等优点，设计一种基于永磁同步直线电机的刀具检测修复一体化平台。The purpose of this utility model is to solve the problems that the repair mechanism in the tool surface strengthening treatment complete set of equipment has a large space occupied by the structure, large transmission loss, and low positioning accuracy. The permanent magnet synchronous linear motor has a simple structure, high positioning accuracy, reciprocating motion and low positioning accuracy. In view of the advantages of maintenance and other advantages, an integrated platform for tool inspection and repair based on permanent magnet synchronous linear motors is designed.
本实用新型的技术方案是：The technical scheme of the utility model is:
一种基于永磁同步直线电机的刀具检测修复一体化平台，其特征在于：它主要由平台底座1、永磁同步直线电机2、工作台3、检测装置4、修复装置5、机械手6和控制系统7组成；永磁同步直线电机2安装在平台底座1上，检测装置4和修复装置5均安装在平台底座1上并位于永磁同步直线电机2的一侧或两侧，机械手6安装在平台底座1上并位于永磁同步直线电机2的一端，用于将检测合格的刀具取出；控制系统7安装在平台底座1的表面上或一侧，用于控制永磁同步直线电机2、检测装置4、修复装置5和机械手6的协调动作。An integrated platform for tool detection and repair based on permanent magnet synchronous linear motors, characterized in that it is mainly composed of a platform base 1, a permanent magnet synchronous linear motor 2, a workbench 3, a detection device 4, a repair device 5, a manipulator 6 and a control The system consists of 7; the permanent magnet synchronous linear motor 2 is installed on the platform base 1, the detection device 4 and the repair device 5 are installed on the platform base 1 and located on one side or both sides of the permanent magnet synchronous linear motor 2, and the manipulator 6 is installed on the On the platform base 1 and at one end of the permanent magnet synchronous linear motor 2, it is used to take out the tools that pass the inspection; the control system 7 is installed on the surface or one side of the platform base 1, and is used to control the permanent magnet synchronous linear motor 2, detect Coordinated action of device 4, repair device 5 and manipulator 6.
所述的平台底座1的基准台面上设有固定设备的孔。The reference platform of the platform base 1 is provided with holes for fixing equipment.
所述的永磁同步直线电机2通过固定件2-1安装在平台底座上，固定件2-1上安装有背铁2-2，背铁2-2上安装有滑行导轨2-3，支撑件2-4安装在滑行导轨2-3上，可升降旋转装置2-5安装在支撑件2-4的上方，工作台3安装在支撑件2-4上。The permanent magnet synchronous linear motor 2 is installed on the platform base through the fixing part 2-1, the back iron 2-2 is installed on the fixing part 2-1, and the sliding guide rail 2-3 is installed on the back iron 2-2, supporting Part 2-4 is installed on the sliding guide rail 2-3, the liftable rotating device 2-5 is installed above the supporting part 2-4, and the workbench 3 is installed on the supporting part 2-4.
所述的工作台3主要由底板3-1、可调节压紧装置3-2组成，底板3-1安装在支撑件2-4上，可调节压紧装置3-2位于底板3-1上以用于固定待测刀具。The workbench 3 is mainly composed of a base plate 3-1 and an adjustable pressing device 3-2, the base plate 3-1 is installed on the support 2-4, and the adjustable pressing device 3-2 is located on the base plate 3-1 Used to fix the tool to be tested.
本实用新型的有益效果：The beneficial effects of the utility model:
本实用新型能够使刀具表面强化处理成套设备中的修复机构得到简化，同时实现工作台的准确定位，使工作台的往返运动更加简便。The utility model can simplify the repairing mechanism in the tool surface strengthening treatment complete set of equipment, and at the same time realize the accurate positioning of the workbench and make the reciprocating movement of the workbench more convenient.
附图说明Description of drawings
图1是本实用新型的结构示意图。Fig. 1 is the structural representation of the utility model.
图2是本实用新型的电机及工作台安装结构示意图。Fig. 2 is a schematic diagram of the installation structure of the motor and workbench of the present invention.
具体实施方式Detailed ways
下面结合附图和实施例对本实用新型作进一步的说明。Below in conjunction with accompanying drawing and embodiment the utility model is described further.
如图1-2所示。As shown in Figure 1-2.
一种基于永磁同步直线电机的刀具检测修复一体化平台，它主要由平台底座1、永磁同步直线电机2、工作台3、检测装置4、修复装置5、机械手6和控制系统7组成，如图1所示；平台底座1的基准台面上设有固定各工作部件的孔，所述的永磁同步直线电机2通过固定件2-1安装在平台底座上，固定件2-1上安装有背铁2-2，背铁2-2上安装有滑行导轨2-3，支撑件2-4安装在滑行导轨2-3上，可升降旋转装置2-5安装在支撑件2-4的上方，工作台3安装在支撑件2-4上。工作台3主要由底板3-1、可调节压紧装置3-2组成，底板3-1安装在支撑件2-4上，可调节压紧装置3-2位于底板3-1上以用于固定待测刀具。如图2所示，永磁同步直线电机2安装在平台底座1上，检测装置4和修复装置5均安装在平台底座1上并位于永磁同步直线电机2的一侧或两侧，机械手6安装在平台底座1上并位于永磁同步直线电机2的一端，用于将检测合格的刀具取出；控制系统7安装在平台底座1的表面上或一侧，用于控制永磁同步直线电机2、检测装置4、修复装置5和机械手6的协调动作。放置待检测刀具的工作台3安装在永磁同步直线电机2的输出轴上并在输出轴的带动下作直线移动，能导待检测刀具放置在工作台3上，永磁同步直线电机2带动工作台3准确定位至检测装置4下方，若检测合格，检测装置4发出信号控制永磁同步直线电机2带动工作台3运行至电机末端，机械手6将刀具取走；若检测不合格，检测装置4发出信号控制永磁同步直线电机2带动工作台3准确定位至修复装置5下，接受修复，完成后修复装置5发出信号控制永磁同步直线电机2带动工作台3回到检测装置4下，再次检测，直至刀具检测合格，控制系统7用于实现平台的自动化控制，可采用常规电气设计加以实现。An integrated platform for tool detection and repair based on permanent magnet synchronous linear motors, which is mainly composed of a platform base 1, a permanent magnet synchronous linear motor 2, a workbench 3, a detection device 4, a repair device 5, a manipulator 6 and a control system 7, As shown in Figure 1; the reference platform of platform base 1 is provided with the hole that fixes each working part, and described permanent magnet synchronous linear motor 2 is installed on the platform base by fixture 2-1, and is installed on fixture 2-1 There is a back iron 2-2, a sliding guide rail 2-3 is installed on the back iron 2-2, a support member 2-4 is installed on the sliding guide rail 2-3, and a lifting and rotating device 2-5 is installed on the support member 2-4. Above, the table 3 is mounted on supports 2-4. The workbench 3 is mainly composed of a base plate 3-1 and an adjustable pressing device 3-2. The base plate 3-1 is installed on the support 2-4, and the adjustable pressing device 3-2 is located on the base plate 3-1 for Secure the tool to be tested. As shown in Figure 2, the permanent magnet synchronous linear motor 2 is installed on the platform base 1, the detection device 4 and the repair device 5 are installed on the platform base 1 and located on one or both sides of the permanent magnet synchronous linear motor 2, and the manipulator 6 Installed on the platform base 1 and at one end of the permanent magnet synchronous linear motor 2 for taking out the qualified tools; the control system 7 is installed on the surface or one side of the platform base 1 for controlling the permanent magnet synchronous linear motor 2 , the coordinated actions of the detection device 4 , the repair device 5 and the manipulator 6 . The workbench 3 on which the tool to be detected is placed is installed on the output shaft of the permanent magnet synchronous linear motor 2 and moves linearly under the drive of the output shaft. The workbench 3 is accurately positioned under the detection device 4. If the detection is qualified, the detection device 4 sends a signal to control the permanent magnet synchronous linear motor 2 to drive the workbench 3 to the end of the motor, and the manipulator 6 takes the tool away; if the detection fails, the detection device 4 Send a signal to control the permanent magnet synchronous linear motor 2 to drive the workbench 3 to accurately position to the repair device 5, and accept the repair. After completion, the repair device 5 sends a signal to control the permanent magnet synchronous linear motor 2 to drive the workbench 3 back to the detection device 4, Test again until the tool is qualified, and the control system 7 is used to realize the automatic control of the platform, which can be realized by conventional electrical design.
本实用新型未涉及部分均与现有技术相同或可采用现有技术加以实现。The parts not involved in the utility model are all the same as the prior art or can be realized by adopting the prior art.
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| CN201820260960.5U CN207873544U (en) | 2018-02-22 | 2018-02-22 | Tool monitoring based on permanent magnetic linear synchronous motor repairs unified platform |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN118357856A (en) * | 2024-06-19 | 2024-07-19 | 深圳市鑫国钰精密工具有限公司 | Milling cutter scratch detection and repair device and detection method thereof |
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- 2018-02-22 CN CN201820260960.5U patent/CN207873544U/en not_active Expired - Fee Related
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN118357856A (en) * | 2024-06-19 | 2024-07-19 | 深圳市鑫国钰精密工具有限公司 | Milling cutter scratch detection and repair device and detection method thereof |
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