CN209836135U - Continuous steamer filling and brewing production line - Google Patents

Continuous steamer filling and brewing production line Download PDF

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Publication number
CN209836135U
CN209836135U CN201920413120.2U CN201920413120U CN209836135U CN 209836135 U CN209836135 U CN 209836135U CN 201920413120 U CN201920413120 U CN 201920413120U CN 209836135 U CN209836135 U CN 209836135U
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China
Prior art keywords
production line
fermented grain
retort
hopper
wine
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CN201920413120.2U
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Chinese (zh)
Inventor
方志华
乔蓬海
尹涛
金盛基
蔡峰
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JIANGSU JUYUAN MACHINERY EQUIPMENT CO Ltd
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JIANGSU JUYUAN MACHINERY EQUIPMENT CO Ltd
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Abstract

The utility model discloses a continuous type dress rice steamer making wine production line, including feeding device, compounding device, material loading dress rice steamer device, rice steamer bucket, dregs of wine stand cooling machine and discharging device that connect gradually, material loading dress rice steamer device is including unstrained spirits material conveyer belt and dress rice steamer arm in proper order, the feed end and the compounding device discharge gate intercommunication of unstrained spirits material conveyer belt, the discharge end of unstrained spirits material conveyer belt is connected with the rice steamer bucket through dress rice steamer arm, the dregs of wine stand cooling machine is last to be equipped with in proper order to stand the device, turn over the sediment device and add the bent device. According to the structure, the utility model discloses a continuous type dress rice steamer making wine production line has realized the automatic dress rice steamer of continuous type, and the operative employee only needs an operative employee to be responsible for in adding the unstrained spirits hopper with the unstrained spirits, and another operative employee is responsible for getting the lees and send to the jiao chi, has saved the human cost greatly, has improved the production automation level.

Description

Continuous steamer filling and brewing production line
Technical Field
The utility model relates to a technical field of continuous type dress rice steamer making wine production line, concretely relates to continuous type dress rice steamer making wine production line.
Background
The white spirit is a special distilled spirit in China, is one of six distilled Spirits (Brandy Brandy, Whisky Whisky, Vodka Vodka, Gin, rum Rum, Chinese white spirit Liquor and Spirits) in the world, and is prepared by preparing fermented grains from starch or sugar raw materials or distilling after fermentation.
At present, there are many engineering in the brewing process, which require manual operation of operators, such as feeding and mixing of fermented grains, loading the mixed fermented grains into a steamer, taking out the wine residues after steaming, spreading for cooling, adding yeast, and transferring the wine residues into a cellar and the like. The labor intensity of operators is high, and the production efficiency is low; moreover, the quality of the wine produced in each batch is inconsistent due to manual operation.
Disclosure of Invention
The utility model aims to provide a: the continuous retort filling and brewing production line overcomes the defects of the prior art, realizes continuous automatic retort filling, and only one operator needs to be responsible for adding fermented grains into a fermented grain hopper and the other operator is responsible for taking wine residues into a pit, so that the labor cost is greatly saved, and the production automation level is improved; the proportion of the fermented grains can be accurately measured under the action of the feeding device, and the same quality of each batch of wine is ensured; through the mixing and stirring device in the fermented grains temporary storage hopper, the mixing effect of the fermented grains can be improved, and the quality of each batch of wine is further ensured; the automatic retort filling machine realizes automation through the actions of the retort filling mechanical arm and the cover turning device, ensures the automation of a wine brewing production line, improves the production efficiency and reduces the labor cost; the wine residues poured out of the retort barrel can be separated from the tail wine under the action of the pit, and the recovery of the tail wine is facilitated; cooling the grains on the conveyor belt by a blower arranged on the baffle; because the temperature of the grains just put on the conveyor belt is higher, blowers at the feeding end of the conveyor belt are densely distributed, and the temperature of the grains on the conveyor belt is reduced along with the conveying of the conveyor belt, so that the distribution of the blowers is gradually sparse; because the temperature of the grains just put on the conveyor belt is high, the heat generated by the grains on the conveyor belt is large initially, and in order to avoid the heat remaining in a workshop, the heat needs to be quickly discharged through an air draft cover and an air draft pipe; because the temperature of the grains just put on the conveyor belt is high, the heat generated by the grains on the conveyor belt is high initially, and in order to discharge the heat out of a workshop as soon as possible, the included angle between the side plate of the exhaust hood back to the curve adding device and the horizontal plane is larger than the included angle between the side plate of the exhaust hood facing the curve adding device and the horizontal plane, so that the grains can be discharged quickly when the grains just start to discharge a large amount of heat; through the arrangement of the axial flow fan in the exhaust pipe, heat in the exhaust hood is rapidly exhausted.
The utility model adopts the technical proposal that:
a continuous retort-filling brewing production line comprises a feeding device, a mixing device, a loading retort-filling device, a retort barrel, a wine dreg cooling machine and a discharging device which are sequentially connected, wherein the loading retort-filling device comprises a fermented grain material conveying belt and a retort-filling mechanical arm, the feeding end of the fermented grain material conveying belt is communicated with the discharge hole of the mixing device, the discharging end of the fermented grain material conveying belt is connected with the retort barrel through the retort-filling mechanical arm, and the wine dreg cooling machine is sequentially provided with a flattening device, a dreg turning device, a yeast adding device, a mixing device and a dreg lifting device.
The utility model discloses the further improvement scheme is, feeding device is including the fermented grain ration fill, powder grain ration fill and rice husk ration fill.
The utility model discloses a further improvement scheme is that, the compounding device includes compounding conveyer belt and wine unstrained spirits temporary storage hopper, the discharge end of compounding conveyer belt communicates with the upper mouth of wine unstrained spirits temporary storage hopper, the lower mouth of wine unstrained spirits temporary storage hopper communicates with the feed end of unstrained spirits conveyer belt, be equipped with the compounding agitating unit in the wine unstrained spirits temporary storage hopper; and the lower opening of the fermented grain quantitative hopper, the lower opening of the powder grain quantitative hopper and the lower opening of the rice hull quantitative hopper are respectively arranged on the mixing conveyor belt.
The utility model discloses further improvement scheme is, the unstrained spirits hopper communicates with the unstrained spirits hopper.
The utility model discloses further improve the scheme be, on the unstrained spirits hopper was fixed in auxiliary platform.
The utility model discloses a further improvement is, the rice steamer bucket is equipped with a plurality ofly, the discharge end of rice steamer bucket and unstrained spirits material conveyer belt distributes in the swing range of dress rice steamer arm.
The utility model discloses a further improvement scheme is, the rice steamer lid of rice steamer bucket passes through flip device and rice steamer bucket swing joint, be equipped with out the wine pipe on the rice steamer lid, go out intercommunication in wine pipe and the rice steamer bucket, be equipped with condensing equipment on going out the wine pipe.
The utility model discloses a further improvement scheme is, the rice steamer bucket is located on operation platform with dress rice steamer arm respectively.
The utility model discloses a further improvement scheme is, be connected through lees conveyer between the feed end of lees stand cooling machine and the rice steamer bucket.
The utility model discloses a further improvement scheme is, rice steamer bucket and dregs of wine conveyer are located the within range of pit.
The utility model discloses a further improvement scheme is, turn over the sediment device and include the three sediment machine A that turns over that sets gradually in proper order.
The utility model discloses a further improvement scheme is, add the bent device and include that the medium temperature adds the bent fill and the high temperature adds the bent fill in proper order.
The utility model discloses further improve the scheme be, the mix device is two and turns to opposite slag turning machine B to one of them turns over the stirring direction of sediment machine B and turns over sediment machine B towards another.
The utility model discloses a further improvement scheme is, discharging device is for two-way discharging device, the discharge gate below at discharging device both ends is equipped with the dregs of wine fill respectively.
The utility model discloses a further improvement scheme is, lees stand cooling machine includes the frame, the top of frame is equipped with the conveyer belt that sets up along frame length direction, the both sides that frame top, lie in the conveyer belt respectively the symmetry have the baffle immediately, be equipped with the suction hood between the baffle, lie in the conveyer belt top, the top of suction hood communicates with the external world through the exhaust column; the conveying device is characterized in that a plurality of blowers are arranged on the baffles along the conveying direction of the conveying belt, the blowers blow air outside the baffles to the space between the baffles, and a curve adding device is further arranged between the baffles and at the tail end of the conveying belt.
The utility model discloses the further improvement scheme is, the hair-dryer is located the baffle and is located the position department of exhaust hood and the position department between the bent device of addding correspondingly.
The utility model discloses further improve the scheme and be equipped with a plurality ofly corresponding the hair-dryer that is located the draught hood position department, be equipped with a plurality ofly corresponding the hair-dryer that is located the draught hood and adds between the bent device.
The utility model discloses further improve the scheme and be, the interval between two adjacent hair-dryers increases along the direction of transfer of conveyer belt on same baffle.
The utility model discloses further improve the scheme and be, the exhaust hood all inclines to the exhaust column towards the curb plate that adds curved device one side and the curb plate that adds curved device one side dorsad, makes the exhaust hood form big-end-up's trapezium structure down.
The utility model discloses a further improvement scheme is, the fan housing is greater than the fan housing towards the contained angle of the curb plate and the horizontal plane of adding curved device one side dorsad.
The utility model discloses a further improvement scheme is, the exhaust column is located the one side of keeping away from the device that adds bent.
The utility model discloses further improve the scheme and be, be equipped with axial fan in the exhaust column.
The utility model discloses further improve the scheme and be, axial fan is equipped with a plurality ofly along the exhaust column in proper order.
The utility model discloses further improve the scheme and be, the conveyer belt passes through the drive wheel and is connected with the frame.
The beneficial effects of the utility model reside in that:
first, the utility model discloses a continuous type dress rice steamer making wine production line has realized the automatic dress rice steamer of continuous type, and the operative employee only needs an operative employee to be responsible for adding in the unstrained spirits hopper with the unstrained spirits, and another operative employee is responsible for getting the lees and send to the jiao chi, has saved the human cost greatly, has improved the production automation level.
Second, the utility model discloses a continuous type dress rice steamer making wine production line, the ratio that can the accurate measurement wine unstrained spirits through feeding device's effect guarantees that the quality of each batch of wine is the same.
Third, the utility model discloses a continuous type dress rice steamer making wine production line keeps in compounding agitating unit in the fill through the wine unstrained spirits, can improve the compounding effect of wine unstrained spirits, further guarantees the quality of each batch of wine.
Fourth, the utility model discloses a continuous type dress rice steamer making wine production line has realized the automation through the effect of dress rice steamer arm and flip device, has guaranteed the automation of making wine production line, improves production efficiency, reduces the cost of labor.
Fifth, the utility model discloses a continuous type dress rice steamer making wine production line can make the lees of pouring out in the rice steamer bucket separate with the tail wine through the effect of pit to the recovery of the tail wine of being convenient for.
Sixthly, the utility model discloses a continuous type dress rice steamer making wine production line, through the hair-dryer that the baffle was established, cools off the grain in a wretched state on the conveyer belt.
Seventh, the utility model discloses a continuous type dress rice steamer making wine production line, because the grain in a wretched state temperature of just putting the conveyer belt is higher, so the hair-dryer of conveyer belt feed end distributes densely, and along with the conveying of conveyer belt, the grain in a wretched state temperature on the conveyer belt reduces, so the distribution of hair-dryer is sparse gradually.
Eighth, the utility model discloses a continuous type dress rice steamer making wine production line, because just put the grain in a wretched state temperature of conveyer belt, so the grain in a wretched state on the conveyer belt produced the heat originally great, in order to avoid the heat to remain in the workshop, consequently need discharge the heat through exhaust hood and exhaust column fast.
Ninth, the utility model discloses a continuous type dress rice steamer making wine production line, owing to just put the grain in a wretched state temperature of conveyer belt, so the grain in a wretched state on the conveyer belt is the heat that produces originally great, in order to make the heat discharge the workshop as early as possible, so the fan cover is greater than the fan cover towards the curb plate of adding bent device one side and the contained angle of horizontal plane dorsad with the contained angle of horizontal plane, the grain in a wretched state of being more convenient for discharges a large amount of heats fast just beginning.
Tenth, the utility model discloses a continuous type dress rice steamer making wine production line for heat in the exhaust hood is discharged fast through axial fan's in the exhaust column setting.
Description of the drawings:
fig. 1 is a schematic top view of the present application.
Fig. 2 is a side view of the lees cooling machine.
The specific implementation mode is as follows:
as can be seen from fig. 1, the utility model relates to a continuous type dress rice steamer making wine production line includes feeding device, compounding device, material loading dress rice steamer device, rice steamer bucket 9, dregs of wine stand cool machine 13 and discharging device 16 that connect gradually, material loading dress rice steamer device includes material conveyer belt 7 and dress unstrained spirits machinery arm 8 in proper order, the feed end and the compounding device discharge gate of unstrained spirits material conveyer belt 7 communicate, the discharge end of unstrained spirits material conveyer belt 7 is connected with rice steamer bucket 9 through dress rice steamer machinery arm 8, the dregs of wine cool stand is equipped with in proper order on the machine 13 and smoothes the device, turns over sediment device, adds the bent device, mix device and raises the sediment device; the feeding device comprises a fermented grain quantitative hopper 3, a flour and grain quantitative hopper 4 and a rice hull quantitative hopper 5; the mixing device comprises a mixing conveyor belt 6 and a fermented grain temporary storage hopper 1, wherein the discharge end of the mixing conveyor belt 6 is communicated with the upper opening of the fermented grain temporary storage hopper 1, the lower opening of the fermented grain temporary storage hopper 1 is communicated with the feed end of a fermented grain conveyor belt 7, and a mixing stirring device is arranged in the fermented grain temporary storage hopper 1; the lower opening of the fermented grain quantitative hopper 3, the lower opening of the powder grain quantitative hopper 4 and the lower opening of the rice husk quantitative hopper 5 are respectively arranged on a mixing conveyor belt 6; the fermented grain quantitative hopper 3 is communicated with the fermented grain hopper 2; the fermented grain hopper 2 is fixed on an auxiliary platform 18; a plurality of retort barrels 9 are arranged, and the discharge ends of the retort barrels 9 and the fermented grain conveying belt 7 are distributed in the swing range of the retort filling mechanical arm 8; the cover of the retort barrel 9 is movably connected with the retort barrel 9 through a cover turning device 10, the retort cover is provided with a wine outlet pipe 11, the wine outlet pipe 11 is communicated with the interior of the retort barrel 9, and the wine outlet pipe 11 is provided with a condensing device 20; the retort barrel 9 and the retort filling mechanical arm 8 are respectively arranged on the operating platform 19; the feed end of the lees spreading and cooling machine 13 is connected with the retort barrel 9 through a lees conveying device 12; the retort barrel 9 and the lees conveying device 12 are positioned in the range of the pit 21; the slag turning device sequentially comprises three slag turning machines A (not shown in the attached drawings of the specification); the koji adding device comprises a medium-temperature koji adding hopper 14 and a high-temperature koji adding hopper 15 in sequence; the mixing device is two slag turners B with opposite turning directions, and the turning direction of one slag turner B faces to the other slag turner B (the attached figures in the specification are not shown); the discharging device 16 is a bidirectional discharging device, and the lower parts of the discharging holes at the two ends of the discharging device 16 are respectively provided with a wine residue hopper 17.
The lees cooling machine 13 comprises a frame 13 ', a conveyor belt 22 arranged along the length direction of the frame 13' is arranged at the top of the frame 13 ', baffles 24 are symmetrically arranged at the top of the frame 13' and at two sides of the conveyor belt 22 respectively, an air draft cover 26 is arranged between the baffles 24 and above the conveyor belt 22, and the top of the air draft cover 26 is communicated with the outside through an air draft pipe 27; a plurality of blowers 25 are arranged on the baffles 24 along the conveying direction of the conveyor belt 22, the blowers 25 blow air outside the baffles 24 to the space between the baffles 24, and a bending device (the bending device is not shown in the attached figure 2), a mixing device and a slag raising device are further arranged between the baffles 24 and at the tail end of the conveyor belt 22; the blower 25 is arranged at the position of the baffle plate 24 corresponding to the air draft cover 26 and at the position between the air draft cover 26 and the yeast adding device; a plurality of blowers 25 are arranged corresponding to the position of the exhaust hood 26, and a plurality of blowers 25 are arranged corresponding to the position between the exhaust hood 26 and the yeast adding device; the interval between two adjacent blowers 25 on the same baffle 24 increases in the conveying direction of the conveyor belt 22; the side plate of the exhaust hood 26 facing one side of the curve adding device and the side plate of the exhaust hood 26 backing one side of the curve adding device are both inclined towards the exhaust pipe 27, so that the exhaust hood 26 forms a trapezoid structure with a large lower part and a small upper part; the included angle between the side plate of the exhaust hood 26 back to the curve adding device and the horizontal plane is larger than the included angle between the side plate of the exhaust hood 26 facing to the curve adding device and the horizontal plane; the exhaust pipe 27 is positioned at one side far away from the yeast adding device; an axial flow fan 28 is arranged in the exhaust pipe 27; a plurality of axial flow fans 28 are sequentially arranged along the exhaust pipe 27; the conveyor belt 22 is connected to the frame 13' by means of a drive wheel 23.
When the fermented grain mixing device is used, fermented grains in the fermented grain dosing hopper 3, powder grains in the powder grain dosing hopper 4 and rice husks in the rice husk dosing hopper 5 are respectively discharged onto the mixing conveying belt 6 and conveyed into the fermented grain temporary storage hopper 1 to be mixed, the mixed fermented grains are conveyed through the fermented grain conveying belt 7, then the fermented grains are filled into the retort barrel 9 through the retort filling mechanical arm 8, and wine steaming is carried out after the retort cover is closed through the flip device 10; after the wine is steamed, opening the steamer cover through a cover turning device 10, discharging the wine dregs in the steamer barrel 9 onto a wine dreg conveying device 12 after water is measured, conveying the wine dregs to a wine dreg spreading and cooling machine 13, spreading and cooling the wine dregs, turning the dregs, continuously spreading and cooling the wine dregs through a spreading device, a dreg turning device and a koji adding device which are arranged on the wine dreg spreading and cooling machine 13, and then adding koji at medium temperature and at high temperature; and finally, discharging the wine to a wine residue hopper 17 through a discharging device 16, and then extracting the wine residues in the wine residue hopper 17 by a travelling crane and conveying the wine residues to a cellar.
When the lees cooling machine 13 works, lees are fed to the feeding end of the conveyor belt 22, the lees are conveyed forwards under the action of the conveyor belt 22, the lees on the conveyor belt 22 are cooled simultaneously in the process of being conveyed forwards under the action of the blower 25, and heat is discharged through the air draft cover 26 and the air draft pipe 27. Because the temperature of the schlempe just placed on the conveyor belt 22 is higher, the blowers 25 at the feeding end of the conveyor belt 22 are densely distributed, and the temperature of the schlempe on the conveyor belt 22 is reduced along with the conveying of the conveyor belt 22, so that the distribution of the blowers 25 is gradually sparse; also due to the temperature of the lees just above the conveyor 22, the lees on the conveyor 22 initially generate a large amount of heat, which needs to be quickly removed through the hood 26 and the extraction duct 27 in order to avoid heat remaining in the workshop; the lees on the conveyor 22 leave the hood 26 and continue to cool as they pass through the blower 25, and because the temperature of the lees has been reduced, there is no need to remove any further heat from the lees.

Claims (10)

1. The utility model provides a continuous type dress rice steamer making wine production line which characterized in that: the fermented grain material cooling device comprises a feeding device, a mixing device, a feeding and steaming device, a steaming bucket (9), a fermented grain spreading and cooling machine (13) and a discharging device (16) which are sequentially connected, wherein the feeding and steaming device comprises a fermented grain material conveying belt (7) and a steaming mechanical arm (8), the feeding end of the fermented grain material conveying belt (7) is communicated with the discharging port of the mixing device, the discharging end of the fermented grain material conveying belt (7) is connected with the steaming bucket (9) through the steaming mechanical arm (8), and the fermented grain spreading and cooling machine (13) is sequentially provided with a spreading device, a residue turning device, a koji adding device, a mixing device and a residue lifting device.
2. The continuous retort-filling winemaking production line of claim 1, characterized in that: the feeding device comprises a fermented grain quantitative hopper (3), a flour and grain quantitative hopper (4) and a rice hull quantitative hopper (5).
3. The continuous retort-filling winemaking production line of claim 2, characterized in that: the mixing device comprises a mixing conveyor belt (6) and a fermented grain temporary storage hopper (1), wherein the discharge end of the mixing conveyor belt (6) is communicated with the upper opening of the fermented grain temporary storage hopper (1), the lower opening of the fermented grain temporary storage hopper (1) is communicated with the feed end of the fermented grain conveyor belt (7), and a mixing stirring device is arranged in the fermented grain temporary storage hopper (1); the lower opening of the fermented grain quantitative hopper (3), the lower opening of the powder grain quantitative hopper (4) and the lower opening of the rice hull quantitative hopper (5) are respectively arranged on the mixing conveyor belt (6).
4. The continuous retort-filling winemaking production line of claim 2, characterized in that: the fermented grain quantitative hopper (3) is communicated with the fermented grain hopper (2).
5. The continuous retort-filling winemaking production line of claim 1, characterized in that: the number of the retort barrels (9) is multiple, and the discharge ends of the retort barrels (9) and the fermented grain conveying belt (7) are distributed in the swing range of the retort filling mechanical arm (8).
6. The continuous retort-filling winemaking production line of claim 1, characterized in that: the wine bottle is characterized in that a steamer cover of the steamer barrel (9) is movably connected with the steamer barrel (9) through a cover turning device (10), a wine outlet pipe (11) is arranged on the steamer cover, the wine outlet pipe (11) is communicated with the interior of the steamer barrel (9), and a condensing device (20) is arranged on the wine outlet pipe (11).
7. The continuous retort-filling winemaking production line of claim 1, characterized in that: the feed end of the lees cooling machine (13) is connected with the retort barrel (9) through a lees conveying device (12).
8. The continuous retort-filling winemaking production line of claim 7, characterized in that: the retort barrel (9) and the lees conveying device (12) are positioned in the range of the pit (21).
9. The continuous retort-filling winemaking production line of claim 1, characterized in that: the koji adding device comprises a medium-temperature koji adding hopper (14) and a high-temperature koji adding hopper (15) in sequence.
10. The continuous retort-filling winemaking production line of claim 1, characterized in that: the discharging device (16) is a bidirectional discharging device, and wine residue hoppers (17) are respectively arranged below the discharging holes at the two ends of the discharging device (16).
CN201920413120.2U 2019-03-29 2019-03-29 Continuous steamer filling and brewing production line Active CN209836135U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201920413120.2U CN209836135U (en) 2019-03-29 2019-03-29 Continuous steamer filling and brewing production line

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201920413120.2U CN209836135U (en) 2019-03-29 2019-03-29 Continuous steamer filling and brewing production line

Publications (1)

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Application Number Title Priority Date Filing Date
CN201920413120.2U Active CN209836135U (en) 2019-03-29 2019-03-29 Continuous steamer filling and brewing production line

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN111674895A (en) * 2020-06-06 2020-09-18 江苏聚缘机械设备有限公司 Go up rice steamer robot with flexible conveying mechanism

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN111674895A (en) * 2020-06-06 2020-09-18 江苏聚缘机械设备有限公司 Go up rice steamer robot with flexible conveying mechanism

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