CN209795661U - One-stop type recycling and disassembling system for scraped car - Google Patents

Abstract

The utility model relates to a scraped car handles technical field, specifically is a one-stop recovery disassembly system for scraped car, and its occupation space is little, and investment cost is low, disassembles efficiently, simultaneously the utility model provides a one-stop recovery disassembly process for scraped car, it includes disassembles the platform, disassemble and install lift upset machine, preliminary treatment beam-pumping unit, hydraulic pressure shearing apparatus, spare part placing container on the platform, the preliminary treatment beam-pumping unit passes through oil pipe connection oil storage tank, there is the conveyer belt in the platform rear of disassembling; the traveling crane is arranged above the base.

Description

One-stop type recycling and disassembling system for scraped car

Technical Field

The utility model relates to a scraped car handles technical field, specifically is a one-stop type is retrieved and is disassembled system for scraped car.

background

The number of scrapped automobiles is increased sharply, the treatment of scrapped automobiles is more and more widely concerned, in 2017, the number of motor vehicles in China reaches 3.1 hundred million, the sales volume of the automobiles is 2887.9 ten thousand, 174.1 ten thousand of scrapped motor vehicles are recycled in the country in an accumulated way, in 2020, the scrapped automobile volume is more than 1200 million, in 2018 ~ 2020, the total volume of the scrapped motor vehicles in the recycling market can reach 2000 yuan.

The traditional production line type recovery and disassembly process comprises the following steps: the vehicle needs transport and wait many times in the process of disassembling, and the transport vehicle carries back and forth in the workshop, thereby bringing about safety hazards to the working environment and increasing the transportation cost. Because of various types and kinds of scrapped vehicles and uncertainty of time of different vehicles on different stations, the next station does not finish the disassembling task, and the vehicle of the front station must enter a waiting area when entering the next station; the disassembly efficiency is calculated according to the slowest vehicle disassembled on the disassembly line; the traditional assembly line type disassembling process has the advantages of large investment, more occupied land, inflexibility and low efficiency.

Disclosure of Invention

In order to solve traditional running water formula and disassemble that the technology takes up an area of big, investment cost is high, the problem of inefficiency, the utility model provides a one-stop recovery system of disassembling for scraped car, its occupation space is little, and investment cost is low, disassembles efficiently.

The technical scheme is as follows: a one-stop recovery and disassembly system for scraped cars is characterized by comprising a disassembly platform, wherein a lifting turnover machine, a pretreatment oil pumping unit, a hydraulic shearing device and a part placing container are mounted on the disassembly platform, the pretreatment oil pumping unit is connected with an oil storage tank through an oil pipe, and a conveying belt is arranged behind the disassembly platform; the traveling crane is arranged above the base.

The lifting turnover machine is further characterized by comprising a scraped car supporting device and a scraped car fixing device which are arranged on the lifting turnover base, wherein the scraped car supporting device comprises a lower bracket, the scraped car fixing device comprises a side pressing mechanism, the lower bracket and the side pressing mechanism are both arranged on a lifting frame, a main support is arranged on the lifting turnover base, a lifting driving oil cylinder for driving the lifting frame to lift is arranged on the main support, the lower ends of two sides of the main support are connected with a bearing seat of the lifting turnover base through a first rotating shaft, and a turnover driving oil cylinder for driving the main support to turn over is arranged on the lifting turnover base;

Outer supporting plates are fixedly mounted at the lower ends of two sides of the main support, the first rotating shaft is fixed at the lower end of the outer supporting plate, a cylinder body of the overturning driving oil cylinder is hinged to the lifting overturning base, and a piston rod of the overturning driving oil cylinder is hinged to the upper end of the outer supporting plate; a chain fixing plate is arranged on the main bracket, one end of a chain is fixedly connected with the chain fixing plate, and the other end of the chain bypasses a lifting wheel and is fixedly connected with the lifting frame; guide rollers which are clamped and embedded in the inner side grooves on the two sides of the main support are arranged on the two sides of the lifting frame;

The lower bracket comprises a main supporting beam, two sides of the front end and the rear end of the main supporting beam are respectively provided with a side supporting beam, the end part of each side supporting beam is provided with a supporting leg, and the bottom of each supporting leg is provided with a supporting wheel; the main supporting beam and the side supporting beams are both telescopic two-section square tube structures, and two square tubes of the two-section square tube structure of the main supporting beam are connected through a telescopic driving oil cylinder;

The side compression mechanism comprises a side support, a lower leaning frame is fixedly installed at the lower end of the side support, a rotatable upper leaning frame is installed at the upper end of the side support through a second rotating shaft, a gear is installed on the second rotating shaft, a rotatable gravity brake is installed on the side support, a tooth groove matched with the gear is formed in the gravity brake, and the gravity brake is rotated to be meshed with the gear to fix the upper leaning frame;

A vertical clamping strip is arranged on the lifting frame, a row of locking through grooves are arranged on the vertical clamping strip, a locking driving cylinder is arranged on the main support, and a locking block matched with the locking through grooves is hinged to a piston rod of the locking driving cylinder;

the pretreatment oil pumping unit comprises an oil pumping device, the oil pumping device comprises a liftable mounting seat, an oil storage cavity is mounted on the mounting seat, a shaft sleeve is mounted on the oil storage cavity, a connector with two open ends is sleeved outside the upper end of the shaft sleeve, a third rotating shaft is arranged in the connector, a drill bit is mounted at the upper end of the third rotating shaft, the lower end of the third rotating shaft is connected with a pneumatic wrench through a connecting rod, the connecting rod penetrates through the shaft sleeve and the oil storage cavity, a rubber sleeve fixed on the connector is arranged outside the drill bit, an annular retainer ring matched with the rotating shaft is fixedly arranged at the opening at the upper end of the connector, a filter sponge is arranged below the annular retainer ring, an oil inlet channel is reserved between the inner wall of the shaft sleeve and the inner wall of the connector, at least two oil inlet through holes, an oil way for communicating the oil inlet channel with the oil storage cavity is formed in the shaft sleeve, a bearing matched with the rotating shaft is installed in the shaft sleeve, and an oil seal is arranged at an opening at the upper end of the shaft sleeve;

An outer box is mounted on the mounting seat, an inner box is mounted inside the outer box, the outer wall of the inner box is in sliding fit with the inner wall of the outer box, a cylinder support is mounted at the bottom of the inner box, an outer box driving cylinder is mounted on the cylinder support, a piston rod of the outer box driving cylinder is connected with the mounting seat, and a cylinder body of the outer box driving cylinder is connected with the cylinder support through an adjustable supporting leg; the mounting seat is provided with at least two oil outlet through holes, the bottom of each oil outlet through hole is connected with a first oil pipe through a first oil outlet valve, and the oil storage cavity is a transparent visible cavity;

a slotted hole is formed in one side of the outer box, the inner box is rotatably connected with one end of a rotating arm through an inner box connecting seat penetrating through the slotted hole, the other end of the rotating arm is connected with an oil pumping tower through a fourth rotating shaft, a pump and a filter are mounted on the oil pumping tower, and the first oil pipe is communicated with the oil storage tank through the pump and the filter; the rotating arm is further provided with a rotatable telescopic arm, the telescopic arm is provided with an engine oil collecting device, the engine oil collecting device comprises a telescopic pipe with adjustable height, the telescopic pipe comprises an inner pipe and an outer pipe which are sleeved with each other, the top of the inner pipe is provided with an oil funnel through a quick joint, the bottom of the outer pipe is connected with one end of a second oil pipe through a second oil outlet valve, and the other end of the second oil pipe is communicated with the oil storage tank through the pump;

The oil storage tank comprises a tank body, an oil inlet and an oil outlet are formed in the top of the tank body, an oil inlet pipe extending into the tank body is arranged at the oil inlet, and an oil outlet pipe extending into the tank body is arranged at the oil outlet;

an oil cup is arranged at the lower end of the oil inlet pipe, the bottom of the oil inlet pipe extends into the oil cup, and a gap is reserved between the bottom of the oil inlet pipe and the inner bottom surface of the oil cup; the oil cup is welded and fixed on the oil inlet pipe; the top of the tank body is provided with a safety hole, a sensor mounting hole, an air outlet hole and an inner tank monitoring hole; reinforcing ribs are welded on the inner wall of the outer tank; a forklift slot is arranged at the bottom of the tank body; at least two lifting lugs are installed at the top of the tank body.

after the structure of the invention is adopted, the pretreatment of the scrapped vehicle and the disassembly of the whole part are finished on one disassembling platform, the carrying in the disassembling process is reduced, the investment is small, the occupied area is small, the disassembling platform and the disassembling platform are independent, the waiting time is avoided, and the efficiency is greatly improved; the turnover driving oil cylinder on the lifting turnover machine can drive the scraped car to realize 90-degree turnover along with the main support, the position of the scraped car can be conveniently adjusted according to disassembly needs, all-dimensional disassembly is realized, and the disassembly efficiency is further improved.

Drawings

FIG. 1 is a schematic structural view of the present invention;

FIG. 2 is a schematic view of the disassembly process of the present invention;

FIG. 3 is a schematic view of a first perspective of the elevator tipper;

FIG. 4 is a schematic view of the elevator tipper from a second perspective;

FIG. 5 is a schematic view of the elevator tipper from a third perspective;

FIG. 6 is a schematic diagram of the principle of the lifting driving cylinder in the lifting and turning machine;

FIG. 7 is a schematic view of a pre-treatment pumping unit;

FIG. 8 is a schematic structural diagram of an oil pumping device;

FIG. 9 is a sectional view of the oil pumping device;

FIG. 10 is a sectional view of the structure of an oil storage cavity in the oil pumping device;

FIG. 11 is a schematic view of the structure of the oil pumping unit at the drill bit;

FIG. 12 is a schematic diagram of waste oil collection;

FIG. 13 is a top view of the oil storage tank;

Fig. 14 is a front view of the internal structure of the oil storage tank.

Detailed Description

see fig. 1, as shown in fig. 3-14, a one-stop recovery disassembly system for scraped car, it includes one or more disassembles platform 1, every disassembles platform 1 between mutually independent, disassemble and install lift upset machine 2 on the platform 1, preliminary treatment beam-pumping unit 3, portable hydraulic pressure is cut device 4, spare part placement container 6, 2 bilateral symmetry of lift upset machine is provided with preliminary treatment beam-pumping unit 3, spare part placement container 6 can use tray or material case, preliminary treatment beam-pumping unit 3 sets up the oil storage tank 5 in the useless district of danger through oil piping connection, every disassembles platform 1 top and all is provided with driving 7, disassembles platform 1 and installs the ground device.

The lifting turnover machine 2 comprises a lifting turnover base 2-1, a main support 2-5 is arranged on the lifting turnover base 2-1, a lifting frame 2-4 is arranged on the main support 2-5, the lifting frame 2-4 is lifted by a lifting driving oil cylinder 2-6, the cylinder body of the lifting driving oil cylinder 2-6 is fixed at the lower end of the main support 2-5, a lifting wheel 2-22 is arranged at the end part of a piston rod, a chain fixing plate 2-20 is arranged on the main support 2-5, one end of the chain 2-21 is fixedly connected with the chain fixing plate 2-20, the other end of the chain 2-21 bypasses the lifting wheel 2-22 to be fixedly connected with the lifting frame 2-4, when the piston rod of the lifting driving oil cylinder 2-6 extends out, one end of the chain, the lifting wheels 2-22 are lifted to drive the chains 2-21 to be lifted, the lifting frame 2-4 connected with the other end of the chains 2-21 is driven to be lifted upwards, the bottom of the scraped car can be disassembled at the moment, when the piston rod of the lifting driving oil cylinder 2-6 is retracted, the lifting frame 2-4 is lowered along with the chains 2-21, the lifting frame 2-4 is provided with a lower bracket 2-2 and a side pressing mechanism 2-3, the lower ends of the two sides of the main bracket 2-5 are fixedly provided with outer supporting plates 2-9, the lower end of the outer side of the outer supporting plate 2-9 is provided with a first rotating shaft 2-7, the two sides of the main bracket 2-5 are connected and arranged on a bearing seat 2-8 of the lifting overturning base 2-1 through the first rotating shaft 2-7, the overturning driving oil cylinder 2-10 for driving the main, a cylinder body hinged base of the overturning driving oil cylinder 2-10 is lifted and overturned 1, a piston rod of the overturning driving oil cylinder 2-10 is hinged to the upper end of an outer supporting plate 2-9, and because the hinged point of the overturning driving oil cylinder 2-10 and the outer supporting plate 2-9 and a first rotating shaft 2-7 have height difference, and the hinged point and the overturning driving oil cylinder 2-10 are respectively positioned at two sides of the rotating center of the main bracket 2-5, the piston rod of the overturning driving oil cylinder 2-10 can realize 90-degree overturning of the main bracket 2-5 when retracting.

in order to improve the lifting effect of the lifting frame 2-4, guide rollers which are clamped and embedded in the inner side grooves 2-11 on the two sides of the main support 2-5 are arranged on the two sides of the lifting frame 2-4, and the friction force between the lifting frame 2-4 and the inner side grooves is reduced when the lifting frame is lifted.

The lower bracket 2-2 comprises a main supporting beam 2-12, two sides of the front end and the rear end of the main supporting beam 2-12 are respectively provided with a side supporting beam 2-13, the end part of the side supporting beam 2-13 is provided with a supporting foot 2-14, the bottom of the supporting foot 2-14 is provided with a supporting wheel 2-15, four supporting feet 2-14 are used for supporting the chassis of the scraped car, the supporting foot 2-14 is provided with a movable supporting tube 2-23, the supporting tube 2-23 is movably inserted on the supporting foot 2-14 and is fixed by a locking screw, when the position needs to be adjusted, the locking screw is unscrewed, so that the width of different cars is met, the supporting wheel 2-15 plays a role of supporting the lower bracket 2-2, and the main supporting beam 2-12 and the side supporting beam 2-13 are both in a telescopic two-, one end of a square pipe extends into the other square pipe and can move mutually, the supporting wheels 2-15 can also play a role in reducing the friction force moving during expansion and contraction, the two square pipes of the two-section square pipe structure of the main supporting beam 2-12 are connected through an expansion driving oil cylinder arranged in the square pipe, a cylinder body is fixed in one square pipe, a piston rod is connected with the inner wall of the other square pipe, the expansion and contraction can be realized through the expansion driving oil cylinder, because the distance between the side supporting beam 2-13 at one side of the side pressing mechanism 2-3 and the main bracket 2-5 is very short, an operator can not disassemble the side, so that the space for the operator to disassemble is reserved by extending out the main supporting beam 2-12, the comprehensive disassembly of the automobile is convenient, and the two square pipes of the two-section square pipe structure of the side supporting beam 2-13 are simply and, open the screw hole promptly on the big side pipe of size, be provided with locking screw on the screw hole, when the tight small-size side pipe in locking screw top, realize fixed, when needs adjust the time unscrew locking screw can, can satisfy not unidimensional motorcycle type requirement like this.

The side pressing mechanism 2-3 comprises side supports 2-31, lower end parts of the side supports 2-31 are fixedly provided with lower leaning supports 2-32, upper ends of the side supports 2-31 are provided with rotatable upper leaning supports 2-34 through a second rotating shaft, the second rotating shaft is provided with gears 2-35, the side supports 2-31 are provided with rotatable gravity brakes 2-33, the gravity brakes 2-33 are provided with tooth grooves matched with the gears, when the gravity brakes 2-33 rotate to be meshed with the gears 2-35, the upper leaning supports 2-34 are fixed, because the upper leaning frames 2-34 can be turned to any angle for locking, the fixing of scrapped cars with different sizes can be realized, when the main supporting beams 2-12 and the side supporting beams 2-13 are adjusted in a telescopic mode, the upper leaning frame 2-34 does not need to compress the scrapped automobile.

the lifting frame 2-4 is provided with vertical clamping strips 2-16, the vertical clamping strips 2-16 are provided with a row of locking through grooves 2-17, the main support 2-5 is provided with a locking driving cylinder 2-18, a piston rod of the locking driving cylinder 2-18 is hinged with a locking block 2-19 matched with the locking through groove 2-17, when the lifting frame 2-4 is lifted to a required height, the piston rod of the locking driving cylinder 2-18 is overturned to enable the locking block 2-19 to be inserted into the locking through groove 2-17, so that the lifting frame 2-4 can be fixed, and the safety performance is improved.

because the utility model discloses can go up and down, overturn scraped car to can also realize scraped car's removal through the flexible of bottom bracket, make operating personnel can carry out all-round disassembling to the car.

the pretreatment oil pumping unit 3 comprises an oil pumping device 3-1, the oil pumping device 3-1 comprises a liftable mounting seat 3-2, an oil storage cavity 3-3 is mounted on the mounting seat 3-2, a shaft sleeve 3-4 is mounted on the oil storage cavity 3-3, a connector 3-5 with two open ends is sleeved outside the upper end of the shaft sleeve 3-4, a third rotating shaft 3-6 is arranged in the connector 3-5, a drill bit 3-7 is mounted at the upper end of the third rotating shaft 3-6, the lower end of the third rotating shaft is connected with a drill bit driving device through a connecting rod 3-8, the drill bit driving device generally adopts a pneumatic wrench 3-9, the structure is simple, the operation is convenient, the connecting rod 3-8 penetrates through the shaft sleeve 3-4 and the oil storage cavity 3-3, and matched through holes are formed in the shaft sleeve 3-, the outer part of the drill bit 3-7 is provided with a rubber sleeve 3-10 fixed on a connector 3-5, the rubber sleeve 3-10 has elasticity and can stretch and contract and can be firmly adsorbed on the outer wall of an oil tank and the like, an opening at the upper end of the connector 3-5 is fixedly provided with an annular retainer ring 3-11 matched with a third rotating shaft 3-6, an oil inlet channel 3-12 is reserved between the outer wall at the upper end of the shaft sleeve 3-4 and the inner wall of the connector 3-5, six oil inlet through holes 3-13 which are annularly distributed around the drill bit 3-7 and communicated with the oil inlet channel 3-12 are arranged on the annular retainer ring 3-11, and an oil way communicated with the oil inlet channel 3-12 and the oil storage; and a filtering sponge 3-14 is fixedly arranged below the annular retainer ring 3-11 to play a role in primary filtering. The bearing 3-15 matched with the rotating shaft 3-6 is arranged in the shaft sleeve 3-4, and an oil seal 3-37 is arranged at an opening at the upper end in the shaft sleeve 3-4 to prevent waste oil liquid from entering the bearing 3-15.

The mounting base 3-2 is provided with an outer box 3-16, the inner box 3-17 is arranged in the outer box 3-16, the outer wall of the inner box 3-17 is in sliding fit with the inner wall of the outer box 3-16, specifically, a sliding strip can be arranged on the outer wall of the inner box 3-17, a sliding block which is arranged on the inner wall of the outer box 3-16 for realizing relative sliding, the bottom of the inner box 3-17 is provided with a cylinder support 3-18, the cylinder support 3-18 is provided with an outer box driving cylinder 3-19, the piston rod of the outer box driving cylinder 19 is connected with the mounting base 3-2, the mounting base 3-2 is driven to lift by the outer box driving cylinder 3-19, so that the oil pumping device 3-1 can lift up and down, the cylinder body of the outer box driving cylinder 3-19 is connected with the cylinder support 3-18, the height of the cylinder outer box driving cylinders 3-19 can be adjusted according to the height requirement.

In order to realize the classification treatment of different oil liquids, a plurality of oil outlet through holes 3-21 are formed in the mounting seat 3-2, the bottom of each oil outlet through hole 3-21 is connected with a first oil pipe 3-23 through a first oil outlet valve 3-22, and the oil storage cavity 3-3 is a transparent visible cavity and can directly distinguish the quality of the oil.

A slotted hole is formed in one side of the outer box 3-16, and the inner box 3-17 is rotatably connected with one end of the rotating arm 3-25 through an inner box connecting seat and a spherical joint 3-24 which penetrate through the slotted hole, so that the oil pumping device 3-1 can rotate for 360 degrees; the rotating arms 3-25 are of a two-section structure and can rotate mutually, the other ends of the rotating arms 3-25 are connected with the oil pumping towers 3-27 through fourth rotating shafts 3-26, the rotating arms can rotate 180 degrees, oil pumping requirements of different positions are met, the oil pumping towers 3-27 are provided with diaphragm pumps 3-28, oil-water filters 3-29, air filters and oil storage tanks 5, and the first oil pipes 3-23 are communicated with the oil storage tanks 5 through the diaphragm pumps 3-28 and the oil-water filters 3-29. The air filter simply filters out moisture in the air pipe. Three paths are shown in the figure, three different oil liquids can be stored respectively, and in addition, an oil liquid which is dirty specially and cannot be filtered can be arranged.

the rotating arm 3-25 is also provided with a rotatable telescopic arm 3-31, the telescopic arm 3-31 is provided with an engine oil collecting device, the engine oil collecting device comprises a telescopic pipe 3-32 with adjustable height, the telescopic pipe 3-32 comprises an inner pipe and an outer pipe which are mutually sleeved, the top of the inner pipe is provided with an oil funnel 3-34 through a quick joint, the bottom of the outer pipe is connected with one end of a second oil pipe 3-36 through a second oil outlet valve 3-35, and the other end of the second oil pipe 3-36 is communicated with the oil storage tank 5 through a diaphragm pump 3-28.

The bottom of the oil pumping tower 3-27 is provided with a pulley which can realize movement, and one side or two sides of the oil pumping tower 3-27 are provided with a rotating arm 3-25 and an oil pumping device 3-1 according to the actual requirement. In the figure, 3-38 are air source regulating switches for controlling the air volume. In the figures, 3-33 are drilling devices for refrigerating fluid and engine oil.

the working principle of the pretreatment oil pumping unit 3 is as follows: the oil pumping device 3-1 is rotated to a position needing oil pumping, such as the lower part of an oil tank, then the outer tank drives the air cylinder 3-19 to jack up the mounting seat 3-2 and the outer tank 3-16, the pneumatic wrench 3-9 is used for driving the drill bit 3-7 to complete drilling, the rubber sleeve 3-10 is adsorbed on the outer wall of the oil tank, waste oil flows out of the oil tank and enters the oil storage cavity 3-3 through the oil inlet through hole 3-13 and the oil inlet channel 3-12 on the annular retainer ring 3-11, then the corresponding first oil outlet valve 3-22 is selected to be opened according to different oil, and the oil in the oil storage cavity 3-3 is sent into the corresponding oil storage tank 5 through the first oil pipe 3-23, the diaphragm pump 3-28 and the oil-water filter 3-29; when the engine oil needs to be collected, the rotating arms 3-25 can be rotated to enable the oil funnels 3-34 to be positioned at the engine oil receiving positions and to be sent to the oil storage tank 5 for storing the engine oil through the oil funnels 3-34, the inner pipe, the outer pipe, the second oil outlet valves 3-35, the second oil pipes 3-36 and the diaphragm pumps 3-28.

The oil storage tank 5 comprises a tank body 5-1, the top of the tank body 5-1 is provided with an oil inlet 5-2 and an oil outlet 5-3, the oil inlet 5-2 is provided with a tank body oil inlet pipe 5-6 extending into the tank body 5-1, the oil outlet 5-3 is provided with a tank body oil outlet pipe 5-7 extending into the tank body 5-1, the tank body 5-1 is a double-layer tank body comprising an inner tank 5-4 and an outer tank 5-5, the tank body oil inlet pipe 5-6 extends into the inner tank 5-4, the inner bottom surface of the inner tank 5-4 is an inclined plane, the lowest part of the inclined plane is provided with an oil outlet 5-8, the oil outlet 5-8 is connected with the bottom of the tank body oil outlet pipe 5-7 through a U-shaped pipe 5-9, the tank body oil outlet pipe 5-7 is arranged between the inner tank 5-4, the oil outlet 5-8 is arranged at the edge of the inner bottom surface of the inner tank 5-4 and is close to the oil outlet pipe 5-6 of the tank body; if the cross section of the inner tank is rectangular, the oil outlet holes 5-8 are generally opened at one of the four corners, and all the oil flows toward the oil outlet hole 5-8 at the lowest position, so that no oil residue is left in the inner tank 5-4.

in order to ensure the safety of oil inlet, the lower end of the tank body oil inlet pipe 5-6 is provided with an oil cup 5-10, the bottom of the tank body oil inlet pipe 5-6 extends into the oil cup 5-10, and a gap is reserved between the bottom of the tank body oil inlet pipe 5-6 and the inner bottom surface of the oil cup 5-10, when oil is in oil inlet, oil firstly enters the oil cup and then enters the inner tank, and does not directly enter the inner bottom surface of the inner tank, so that the splashing during oil inlet is prevented, and the explosion-proof effect. For convenience of arrangement, the oil cups 5-10 are welded and fixed on the tank body oil inlet pipe 56.

the top of the tank body 5-1 is provided with a safety hole 5-11, a sensor mounting hole 5-12, an air outlet 5-13 and an inner tank monitoring hole 5-14, a liquid level sensor can be mounted on the sensor mounting hole 5-12 to measure the position of liquid in the oil tank, if a hydraulic sensor sends a signal, the system knows that the tank body 5-1 is filled with liquid, controls the flow and prevents overflow by controlling the closing or opening of an electric valve, and sends a signal or an alarm; the air outlet 5-13 is used for ensuring that air flow can enter and exit the tank body 5-1, so that the liquid in the tank body 5-1 is stored and treated in a normal pressure state; the inner tank monitoring holes 5-14 are used for monitoring whether the inner tanks 5-4 leak oil or not; the safety hole 5-11 is used for rapidly and directly pumping oil out of the tank 5-1 by a pump in case of emergency.

In order to ensure that the tank body 5-1 is not deformed, the inner wall of the outer tank 5-5 is welded with reinforcing ribs 5-17, the reinforcing ribs 5-17 are arranged on the top and the bottom side parts, and the double-layer tank structure is not easy to leak oil and the like.

The bottom of the tank body 5-1 is provided with a forklift slot 5-15, and the top of the tank body 5-1 is provided with two lifting lugs 5-16, so that the tank body 5-1 can be conveniently transported.

A one-stop type recycling and disassembling process for scraped cars comprises the following steps:

(1) The vehicle 8 to be disassembled is conveyed to a lifting turnover machine of the platform body, and the vehicle to be disassembled is preprocessed according to the technical specification of scrapped motor vehicle recycling and disassembling and environmental protection;

(2) An operator removes the storage battery and extracts all oil under the alarm cover; the lifting turnover machine lifts the vehicle 8 to be disassembled, and a pretreatment oil pumping unit is used for pumping waste oil liquid including an oil tank, an engine and a gearbox and various oil liquid remained in the bottom parts of the scrapped automobile to an oil storage tank;

(3) the lifting turnover machine lowers the vehicle 8 to be disassembled, and removes components including tires, windows, seats, a center console, an engine and the like;

(4) The lifting turnover machine turns over the vehicle 8 to be disassembled, and an operator uses the hydraulic shears to disassemble the three-way catalyst, the front axle, the rear axle and the parts at the chassis position; the operator can adjust the height or angle of the vehicle to be disassembled according to the position requirement during disassembly, so that the operator can conveniently and safely disassemble the components on the vehicle.

(5) Placing the parts detached in the steps (2), (3) and (4) into a part placing container in a classified manner; conveying the parts to a part storage area or a part fine disassembly area through a travelling crane or a conveying belt 9;

(6) And (4) sending the vehicle frame with the removed parts to a disassembling machine to finish the integral disassembling or packaging of the vehicle.

the disassembling system can be composed of one or more disassembling platforms, and each disassembling platform is independent and does not interfere with each other. The pretreatment of the scrapped vehicle and the disassembly of the whole part are finished on one station, the carrying in the disassembling process is reduced, each disassembling platform is independent, and the waiting time is avoided.

Claims (10)

1. a one-stop recovery and disassembly system for scraped cars is characterized by comprising a disassembly platform, wherein a lifting turnover machine, a pretreatment oil pumping unit, a hydraulic shearing device and a part placing container are mounted on the disassembly platform, the pretreatment oil pumping unit is connected with an oil storage tank through an oil pipe, and a conveying belt is arranged behind the disassembly platform; the traveling crane is arranged above the base.

2. the one-stop scraped car recycling and disassembling system according to claim 1, wherein the lifting turnover machine comprises a scraped car support device and a scraped car fixing device which are mounted on the lifting turnover base, the scraped car support device comprises a lower bracket, the scraped car fixing device comprises a side pressing mechanism, the lower bracket and the side pressing mechanism are both mounted on a lifting frame, a main support is arranged on the lifting turnover base, a lifting driving oil cylinder for driving the lifting frame to lift is mounted on the main support, the lower ends of two sides of the main support are connected and mounted on a bearing seat of the lifting turnover base through a first rotating shaft, and a turnover driving oil cylinder for driving the main support to turn over is arranged on the lifting turnover base.

3. The one-stop recycling and disassembling system for scraped cars according to claim 2, wherein the lower ends of both sides of the main support are fixedly provided with outer support plates, the first rotating shaft is fixed at the lower ends of the outer support plates, the cylinder body of the overturning driving cylinder is hinged with the lifting overturning base, and the piston rod of the overturning driving cylinder is hinged with the upper ends of the outer support plates; a chain fixing plate is arranged on the main bracket, one end of a chain is fixedly connected with the chain fixing plate, and the other end of the chain bypasses a lifting wheel and is fixedly connected with the lifting frame; guide rollers which are clamped and embedded in the grooves on the inner sides of the two sides of the main support are installed on the two sides of the lifting frame.

4. The one-stop recycling and disassembling system for scrapped cars according to claim 3, wherein the lower bracket comprises a main supporting beam, two sides of the front end and the rear end of the main supporting beam are provided with side supporting beams, the end parts of the side supporting beams are provided with supporting feet, and the bottom parts of the supporting feet are provided with supporting wheels; the main tributary supporting beam with the collateral branch supporting beam is two segmentation side's of telescopic pipe structures, two side's of the two segmentation side's of main tributary supporting beam pipe structures are managed and are connected through flexible actuating cylinder between.

5. The one-stop recycling and disassembling system for scrapped cars of claim 4, wherein the side pressing mechanism comprises a side bracket, a lower leaning bracket is fixedly arranged at the lower end of the side bracket, a rotatable upper leaning bracket is arranged at the upper end of the side bracket through a second rotating shaft, a gear is arranged on the second rotating shaft, a rotatable gravity brake is arranged on the side bracket, a tooth socket matched with the gear is formed in the gravity brake, and the gravity brake is rotated to be meshed with the gear to fix the upper leaning bracket; the locking device is characterized in that a vertical clamping strip is installed on the lifting frame, a row of locking through grooves are installed on the vertical clamping strip, a locking driving air cylinder is installed on the main support, and a locking block matched with the locking through grooves is installed on a piston rod of the locking driving air cylinder in a hinged mode.

6. The one-stop recovery and disassembly system for the scraped car according to claim 1, characterized in that a pretreatment oil pumping unit comprises an oil pumping device, the oil pumping device comprises a liftable mounting seat, an oil storage cavity is mounted on the mounting seat, an axle sleeve is mounted on the oil storage cavity, an interface with two open ends is sleeved outside the upper end of the axle sleeve, a third rotating shaft is arranged in the interface, a drill bit is mounted at the upper end of the third rotating shaft, the lower end of the third rotating shaft is connected with a pneumatic wrench through a connecting rod, the connecting rod penetrates through the axle sleeve and the oil storage cavity, a rubber sleeve fixed on the interface is arranged outside the drill bit, an annular check ring matched with the rotating shaft is fixedly arranged at the opening at the upper end of the interface, a filter sponge is arranged below the annular check ring, an oil inlet channel is reserved between the inner wall of the axle sleeve and the inner wall of the interface, at least two annular check The bearing is matched with the rotating shaft, and an oil seal is arranged at an opening at the upper end of the shaft sleeve.

7. the one-stop recycling and disassembling system for the scraped car according to claim 6, wherein an outer box is mounted on the mounting seat, an inner box is mounted inside the outer box, the outer wall of the inner box is in sliding fit with the inner wall of the outer box, a cylinder support is mounted at the bottom of the inner box, an outer box driving cylinder is mounted on the cylinder support, a piston rod of the outer box driving cylinder is connected with the mounting seat, and a cylinder body of the outer box driving cylinder is connected with the cylinder support through adjustable supporting legs; the mounting seat is provided with at least two oil outlet through holes, the bottom of each oil outlet through hole is connected with a first oil pipe through a first oil outlet valve, and the oil storage cavity is a transparent visual cavity.

8. The one-stop recycling and disassembling system for scrapped cars of claim 7, wherein a slotted hole is formed in one side of the outer box, the inner box is rotatably connected with one end of a rotating arm through an inner box connecting seat penetrating through the slotted hole, the other end of the rotating arm is connected with an oil pumping tower through a fourth rotating shaft, a pump and a filter are installed on the oil pumping tower, and the first oil pipe is communicated with the oil storage tank through the pump and the filter; still install rotatable flexible arm on the rocking arm, install machine oil collection device on the flexible arm, machine oil collection device includes the flexible pipe of height-adjustable, flexible pipe is including the inner tube and the outer tube that registrate each other, the oil funnel is installed through quick-operation joint in the inner tube top, second oil pipe one end is connected through the second delivery valve in the outer tube bottom, the second oil pipe other end passes through pump, intercommunication the oil storage tank.

9. The one-stop recycling and disassembling system for the scraped car according to claim 1, wherein the oil storage tank comprises a tank body, the top of the tank body is provided with an oil inlet and an oil outlet, the oil inlet is provided with an oil inlet pipe extending into the tank body, the oil outlet is provided with an oil outlet pipe extending into the tank body, the tank body is a double-layer tank body comprising an inner tank and an outer tank, the oil inlet pipe extends into the inner tank, the inner bottom surface of the inner tank is an inclined plane, the lowest part of the inclined plane is provided with an oil outlet, the oil outlet is connected with the bottom of the oil outlet pipe through a U-shaped pipe, the oil outlet pipe is arranged between the inner tank and the outer tank, and the oil outlet is arranged at the edge of the inner bottom surface of the inner tank and is close to the oil outlet pipe.

10. The one-stop recycling and disassembling system for scrapped cars of claim 9, wherein an oil cup is arranged at the lower end of the oil inlet pipe, and the bottom of the oil inlet pipe extends into the oil cup and has a gap with the inner bottom surface of the oil cup; the oil cup is welded and fixed on the oil inlet pipe; the top of the tank body is provided with a safety hole, a sensor mounting hole, an air outlet hole and an inner tank monitoring hole; reinforcing ribs are welded on the inner wall of the outer tank; a forklift slot is arranged at the bottom of the tank body; at least two lifting lugs are installed at the top of the tank body.