CN209794812U - Plate pressing device and plate production line - Google Patents

Plate pressing device and plate production line Download PDF

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Publication number
CN209794812U
CN209794812U CN201921784842.5U CN201921784842U CN209794812U CN 209794812 U CN209794812 U CN 209794812U CN 201921784842 U CN201921784842 U CN 201921784842U CN 209794812 U CN209794812 U CN 209794812U
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plate
machine
panel
laminating
drilling
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CN201921784842.5U
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Inventor
苏明义
赵国樑
王熠星
高雪松
王真
王刚
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Beijing Fulicos Technology Development Co Ltd
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Beijing Fulicos Technology Development Co Ltd
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Abstract

The utility model relates to a panel production technical field provides a panel compression fittings and panel production line. The method comprises the following steps: the device comprises a drilling device, a dispensing device and a laminating device, wherein the drilling device, the dispensing device and the laminating device are sequentially arranged; the laminating device comprises a robot, a special laminating machine and a plate overturning machine; conveying the first plate subjected to drilling and dispensing to the plate turnover machine for waiting, conveying the second plate subjected to drilling and dispensing to the special laminating machine, laminating the lower surface of the third plate to the upper surface of the second plate by the robot, and overturning the plate turnover machine to laminate the first plate to the upper surface of the third plate. The beneficial effects of the utility model reside in that: the preliminary bonding of panel bottom plate, core, panel roof is accomplished by the laminating device, accomplishes the pre-compaction by the pressfitting machine, and the pressurize is accomplished to the pressurize machine, and pressure everywhere is all controllable, has improved the pressfitting quality and the pressfitting efficiency of panel, and easy operation has reduced manufacturing cost simultaneously.

Description

Plate pressing device and plate production line
Technical Field
The utility model relates to a panel production technical field, more specifically say, relate to a panel compression fittings and panel production line.
Background
A honeycomb panel refers to a structure formed of two substantially parallel surface plates and a core arranged therebetween as is known. Usually the core is also a plate-like material but arranged in a form with a direction different from the direction of the surface plates, for example by forming bends or grooves in the plate material between the surface plates. Typically, the core comprises a plurality of adjacent and parallel upstanding shapes extending generally substantially throughout the honeycomb panel. The longitudinal direction of the upright bodies of the honeycomb panel core is referred to herein as the core direction honeycomb panel resistance to bending, in particular bending in the direction exactly perpendicular to the core direction.
In the existing honeycomb plate pressing production device, for example, in a honeycomb plate production line disclosed in chinese patent CN108099343A, a lower panel frame inserted into a honeycomb core is transferred from a storage place to a roller conveyor by a truss feeder, the lower panel frame is dedusted by a dust collector, a bottom upper panel is transferred from the storage rack to the lower panel frame by the truss feeding and stacking machine, then transferred to a base of a press by a transfer device, the upper panel is pressed by a pressing plate, and the lower panel frame is pressurized and heated to a solid adhesive on the lower panel frame to realize adhesive bonding. Although the production line does not need to consume manpower and has higher efficiency, the production line does not process the bonded density board before bonding the honeycomb board, the dust removal is not thorough, the bonding degree between the honeycomb board core board and the density board cannot be ensured, and the honeycomb board is not adjusted by a press, so the quality is difficult to ensure.
SUMMERY OF THE UTILITY MODEL
An object of the utility model is to provide a panel compression fittings and panel production line to solve the technical problem who exists among the prior art.
In order to achieve the above object, the utility model adopts the following technical scheme: a panel press fit device, comprising: the device comprises a drilling device, a dispensing device and a laminating device, wherein the drilling device, the dispensing device and the laminating device are sequentially arranged; a first dust removal device is arranged on the drilling device, a material waiting area is arranged between the drilling device and the dispensing device, and a second dust removal device is arranged between the material waiting area and the drilling device; the laminating device comprises a robot, a special laminating machine and a plate overturning machine; conveying the first plate subjected to drilling and dispensing to the plate turnover machine for waiting, conveying the second plate subjected to drilling and dispensing to the special laminating machine, then laminating the lower surface of the third plate to the upper surface of the second plate by the robot, and overturning the first plate by the plate turnover machine for 180 degrees to be laminated to the upper surface of the third plate.
In an optional embodiment, a pressing device is arranged at a rear station of the laminating device, and the pressing device comprises a pressing machine, an automatic blanking machine and a pressure maintaining machine.
in an optional embodiment, the pressing machine rapidly presses the mutually bonded first plate, second plate and third plate through air pressure to complete prepressing, and the plate subjected to prepressing is overturned and conveyed into the pressing machine by the automatic blanking machine.
In an alternative embodiment, the pressure maintaining machine has a telescopic layered structure, and each layered structure stores one sheet for completing the pre-pressing.
In an optional embodiment, an automatic feeding device is arranged at a front station of the drilling device, the automatic feeding device is provided with a cross support, and the third sheet material is stacked on the cross support.
On the other hand, the utility model also provides a panel production line, including foretell panel compression fittings.
The beneficial effects of the utility model reside in that:
(1) The utility model discloses accomplish the preliminary bonding of panel bottom plate, core, panel roof by rigging machine, accomplish pre-compaction, pressurize machine by the pressfitting machine and accomplish the pressurize, pressure is all controllable everywhere, has improved the pressfitting quality and the pressfitting efficiency of panel, and easy operation has reduced manufacturing cost simultaneously.
(2) The utility model discloses carry out the secondary to the density board that punches and remove dust, thoroughly clear away the dust that produces among the punching process totally, guaranteed the quality of glue process.
(3) The utility model discloses utilize the drilling machine once can accomplish a plurality of simultaneous processing of hole, glue the first position through the point gum machine adjustment point and once can accomplish the point to all drilling and glue, can avoid the phenomenon of leaking the point and glue to appear, guaranteed the point and glued efficiency and the quality of gluing.
Drawings
In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the drawings used in the embodiments or the prior art descriptions will be briefly described below, and it is obvious that the drawings in the following description are only some embodiments of the present invention, and it is obvious for those skilled in the art to obtain other drawings without creative efforts.
Fig. 1 is the embodiment of the present invention provides a schematic view of the whole structure of a plate pressing device.
fig. 2 is a schematic view of a part of the structure of the plate pressing device provided by the embodiment of the present invention.
Wherein, the reference numbers in the figures are: 1. the automatic feeding machine comprises an automatic feeding machine, 11, a loading plate, 12, a density board, 2, a drilling machine, 21, a primary dust removal device, 22, a secondary dust removal device, 23, an adsorption table, 3, a material waiting area, 4, a glue dispenser, 5, a laminating machine, 51, a robot, 52, an end effector gripper, 53, a storage rack, 54, a core board, 55, a special laminating machine, 56, a conveying roller, 57, a board overturning machine, 58, a negative pressure overturning device, 6, a laminating machine, 61, a rack, 62, a laminated board, 7, an automatic blanking machine, 71, a blanking plate, 72, a supporting roller, 8, a pressure maintaining machine, 81, a bottom plate, 82, a pressure maintaining plate, 83 and a layered structure.
Detailed Description
In order to make the technical problem, technical solution and advantageous effects to be solved by the present invention more clearly understood, the following description is given in conjunction with the accompanying drawings and embodiments to illustrate the present invention in further detail. It should be understood that the specific embodiments described herein are for purposes of illustration only and are not intended to limit the invention.
It will be understood that when an element is referred to as being "secured to" or "disposed on" another element, it can be directly or indirectly secured to the other element. When an element is referred to as being "connected to" another element, it can be directly or indirectly connected to the other element. The terms "upper", "lower", "left", "right", "front", "rear", "vertical", "horizontal", "top", "bottom", "inner", "outer", and the like indicate orientations or positions based on the orientations or positions shown in the drawings, and are for convenience of description only and not to be construed as limiting the technical solution. The terms "first", "second" and "first" are used merely for descriptive purposes and are not to be construed as indicating or implying relative importance or implicitly indicating the number of technical features. The meaning of "plurality" is two or more unless specifically limited otherwise.
Referring to fig. 1 to 2, an object of the present embodiment is to provide a plate laminating apparatus, which includes an automatic feeding machine 1, a drilling machine 2, a material waiting area 3, a dispenser 4, a laminating machine 5, a laminating machine 6, an automatic blanking machine 7, and a pressure maintaining machine 8, which are sequentially disposed.
Specifically, the automatic feeding machine 1 is provided with a bearing plate 11, the bearing plate 11 is arranged on a cross support, a plurality of density plates 12 are regularly stacked on the bearing plate 11 of the cross support, and the automatic feeding machine 1 is further provided with a conveying device for the density plates 12, preferably, the conveying device can be a carrying manipulator, a suction cup type manipulator or the like, and the regularly stacked density plates 12 are conveyed to the drilling machine 2 one by one. It should be mentioned that the density board 12 is not limited to be placed on the bearing plate 11, and may be one of boards such as a multi-layer board, a plywood, a particle board, a solid wood board, a wood-plastic board, a PVC board, a calcium silicate board, a magnesium oxide board, a cement board, a gypsum board, an aluminum board, or a steel board, or other boards commonly used in the art, and those skilled in the art can select the density board according to actual needs.
in this embodiment the drilling machine 2 is preferably a gang drill drilling machine comprising a plurality of rows of drill bits, in an alternative embodiment the drilling machine 2 consists of 2-10 rows of drill bits, preferably 25 drill bits per row, spaced 20-100 mm apart. Wherein, multirow drill bit liftable, multirow drill bit parallel mount, the distance between the two adjacent rows of drill bits is adjustable, and the distance between the adjacent drill bit also can be adjusted. The lifting of the drill bits is driven by a lifting cylinder, the left and right movement, the front and back movement of the drill bits in multiple rows are driven by a servo motor or a cylinder, the movement of the drill bits in all directions is realized by a slide rail, so that the movement precision is improved, and the processing time of a single density board 12 of the drilling machine 2 is 90 s.
It is worth mentioning that, be equipped with on the drilling machine 2 and adsorb platform 23, one side of adsorbing platform 23 is provided with location dog and sensor, a position for the location detects density board 12, be provided with sucking disc and location cylinder on the drilling machine 2, move density board 12 to adsorbing platform 23 through the sucking disc on, utilize the location cylinder to promote density board 12, adjust the position of density board 12 on adsorbing platform 23, the location cylinder accomplishes the location of punching to density board 12 with the cooperation of location dog, and open the negative pressure of adsorbing platform 23 and accomplish the accurate location of punching to density board 12.
Wherein, the drilling machine 2 is provided with a primary dust removal device 21 for removing scraps generated in the drilling process so as to meet the dispensing process requirements of the subsequent stations, and preferably, the primary dust removal device 21 is a cloth bag dust removal or negative pressure dust removal. In this embodiment, a secondary dust removing device 22 is disposed between the drilling machine 2 and the material waiting area 3, the density board 12 thoroughly removes the waste scraps left after drilling through the secondary dust removing device 22, and preferably, the secondary dust removing device 22 is a cloth bag dust remover or a negative pressure dust remover.
Specifically, the waiting area 3 is a waiting area for the density boards 12, and a conveyor belt is arranged on a frame body of the waiting area 3 and used for continuously conveying the density boards 12 one by one.
In this embodiment, the glue barrels of the glue dispenser 4 are uniformly installed on the substrate of the glue dispenser 4, wherein the number of the glue barrels is preferably 7, 4-8 glue heads are arranged on each glue barrel, and at least 28 glue heads work simultaneously, so that the glue dispensing efficiency of the glue dispenser 4 is improved. The base plate passes through lift platform and realizes going up and down, through the slide rail realize around, the removal of left and right sides direction, accessible cylinder or servo motor drive base plate are at the ascending removal of all directions. It should be noted that, a visual recognition device is further disposed on the dispensing machine 4 to detect whether dispensing is completed at all the drill holes and other positions, and to ensure that the next process is performed after dispensing is completed.
in this embodiment, the laminating machine 5 includes a robot 51, a special laminating machine 55, and a plate turnover machine 57; the robot 51 is preferably a truss robot, which can move in the X, Y, Z axial direction, and has a vacuum cup type end effector gripper 52, the end effector gripper 52 of the robot moves and conveys a plurality of core plates 54 located on a storage area storage rack 53 in all directions, it should be noted that the core plates 54 placed on the storage rack 53 may be natural fiber core materials, wood fiber core materials, hemp fiber core materials, bamboo fiber core materials, glass fiber core materials, mixed fiber core materials, aluminum core materials, paper core materials, aramid fiber core materials, basalt fiber core materials, carbon fiber core materials, polypropylene core materials, wood plastic core materials, PVC core materials, and the like, and those skilled in the art can select the core plates according to actual needs. The special laminating machine 55 is provided with conveying rollers 56 for conveying the density boards 12 at intervals, the density boards 12 are conveyed to a specified position by rotating under the driving of a driving device, the density boards 12 are positioned at the specified position, the special laminating machine 55 is also provided with another conveying device perpendicular to the conveying direction of the conveying rollers 56, the conveying device is preferably a positioning air cylinder, the density boards 12 are pushed to move from the conveying rollers 56 to the board overturning machine 57 in the direction perpendicular to the conveying direction of the conveying rollers 56, and the conveying device can also be a pushing shaft, a conveying sucker and the like. The plate turnover machine 57 comprises a negative pressure turnover device 58 fixed on a turnover support, the negative pressure turnover device 58 is driven by an air cylinder or a telescopic rod to act, the density plate 12 is adsorbed by a sucker, and the density plate 12 is turned over within the range of 0-180 degrees.
In this embodiment, the pressing plate 62 and the frame 61 driven by the air cylinder of the pressing machine 6 are provided with a conveying roller on the frame 61, the pressing plate 62 driven by the air cylinder moves up and down to pre-press the bonded plates, the pre-pressure provided by the pressing machine 6 is adjustable, and preferably, the pressure for pressing the plates is controlled by controlling the stroke of the piston rod of the air cylinder.
In this embodiment, the automatic blanking machine 7 includes a blanking plate 71 disposed on the frame of the automatic blanking machine, the frame of the automatic blanking machine is further provided with a supporting roller 72 for supporting the blanking plate 71, the blanking plate 71 is driven by a driving device, the driving device is preferably an air cylinder or an electric telescopic rod, the driving device drives the blanking plate 71 to incline, and the plates conveyed to the blanking plate 71 are conveyed to the pressure maintaining machine 8 one by one.
In this embodiment, the bottom of the pressure maintaining machine 8 is provided with a bottom plate 81, the upper portion is provided with a pressure maintaining plate 82, a retractable layered structure 83 is arranged between the bottom plate 81 and the pressure maintaining plate 82, a plate for completing prepressing is stored in each layered structure 83, the adjacent layered structures 83 can be extended and retracted, the pressure maintaining plate 82 is driven by a driving device to move to complete pressure maintaining on the plate in each layered structure 83, preferably, the driving device is a hydraulic cylinder, and can provide a jack pressure, and a pressure display device is further arranged on the pressure maintaining machine 8, so that the pressure provided by the pressure maintaining machine 8 can be observed in real time.
On the other hand, the utility model discloses still provide a panel production line in another embodiment, including the panel compression fittings in above-mentioned embodiment.
The utility model discloses in the embodiment material compression fittings and panel production line's working process does: the automatic feeder 1 conveys the density board 12 to the drilling machine 2, after the density board 12 is positioned by a positioning stop block, a sensor, an adsorption table 23 and the like in the drilling machine 2, the gang drill of the drilling machine 2 is controlled to punch the density board 12, the density board 12 is dedusted by the primary dedusting device 21 in the punching process, and the density board 12 which is punched is dedusted again by the secondary dedusting device 23 after punching is finished; the density boards 12 which are subjected to dust removal enter the point gluing machine 4 through the material waiting area 4 to be glued, and the rest density boards 12 which are subjected to punching wait in the material waiting area 3; the density board 12 that accomplishes the point is carried to the panel upset machine 57 that the level was placed on by conveyor through the laminating station of laminating special machine 55, adsorb the waiting by the negative pressure turning device 58 of panel upset machine 57, the curved surface that accomplishes the point of density board 12 is up, another density board 12 that accomplishes the point at this moment will be carried to the laminating station of laminating special machine 55, the some glue surface of this density board 12 is equally up, subsequently, robot 51 carries core 54 and accomplishes the laminating of panel bottom plate on being located the density board 12 of laminating station, negative pressure turning device 58 overturns 180 after that, bond the density board 12 that waits on the negative pressure turning device 58 on core 54, accomplish the laminating of panel roof. The above-mentioned panel of accomplishing the laminating is carried to the pressfitting machine 6 by conveying roller 56 in the special machine 55 of laminating and is accomplished the pre-compaction, carries the panel of accomplishing the pre-compaction to accomplish the pressurize in the pressurize machine 8 by automatic blanking machine 7 again.
The above description is only exemplary of the present invention and should not be taken as limiting the scope of the present invention, as any modifications, equivalents, improvements and the like made within the spirit and principles of the present invention are intended to be included within the scope of the present invention.

Claims (6)

1. A panel press fit device, comprising: the device comprises a drilling device, a dispensing device and a laminating device, wherein the drilling device, the dispensing device and the laminating device are sequentially arranged;
A first dust removal device is arranged on the drilling device, a material waiting area is arranged between the drilling device and the dispensing device, and a second dust removal device is arranged between the material waiting area and the drilling device;
The laminating device comprises a robot, a special laminating machine and a plate overturning machine;
The method is characterized in that: conveying the first plate subjected to drilling and dispensing to the plate turnover machine for waiting, conveying the second plate subjected to drilling and dispensing to the special laminating machine, then laminating the lower surface of the third plate to the upper surface of the second plate by the robot, and overturning the first plate by the plate turnover machine for 180 degrees to be laminated to the upper surface of the third plate.
2. A panel press assembly as defined in claim 1 wherein, said post-bonding station is provided with a press assembly comprising a press, an automatic feeder and a spreader bar.
3. A board pressing device according to claim 2, wherein the pressing machine presses the first, second and third boards bonded to each other by air pressure to complete the pre-pressing, and the board subjected to the pre-pressing is turned over and conveyed into the pressing machine by the automatic blanking machine.
4. A panel press assembly as defined in claim 3, wherein said holding press has a telescoping layered structure, each of said layered structures having a panel of said panel pre-pressed therein.
5. A panel press-fit device according to claim 1, wherein the front station of the drilling device is provided with an automatic feeding device, the automatic feeding device is provided with a cross support, and the third panel is stacked on the cross support.
6. A board production line, characterized by comprising a board press according to any one of claims 1-5.
CN201921784842.5U 2019-10-23 2019-10-23 Plate pressing device and plate production line Active CN209794812U (en)

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CN201921784842.5U CN209794812U (en) 2019-10-23 2019-10-23 Plate pressing device and plate production line

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Application Number Priority Date Filing Date Title
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Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN112024293A (en) * 2020-09-10 2020-12-04 方条英 A rubber coating equipment for case and bag processing
CN113787774A (en) * 2021-09-14 2021-12-14 滁州市永通交通设备有限公司 Extrusion board forming and polishing device for honeycomb bottom plate processing and processing technology
CN115302201A (en) * 2022-08-10 2022-11-08 苏州吉宏川工业设备有限公司 Full-flow bedplate automatic processing based technological method
CN116587715A (en) * 2023-07-19 2023-08-15 江苏索亚建筑装饰新材料有限公司 Decorative plate pressing equipment for building decoration
CN117023029A (en) * 2023-09-07 2023-11-10 广东百能家居有限公司 Automatic honeycomb panel production line and method

Cited By (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN112024293A (en) * 2020-09-10 2020-12-04 方条英 A rubber coating equipment for case and bag processing
CN113787774A (en) * 2021-09-14 2021-12-14 滁州市永通交通设备有限公司 Extrusion board forming and polishing device for honeycomb bottom plate processing and processing technology
CN115302201A (en) * 2022-08-10 2022-11-08 苏州吉宏川工业设备有限公司 Full-flow bedplate automatic processing based technological method
CN116587715A (en) * 2023-07-19 2023-08-15 江苏索亚建筑装饰新材料有限公司 Decorative plate pressing equipment for building decoration
CN116587715B (en) * 2023-07-19 2023-09-22 江苏索亚建筑装饰新材料有限公司 Decorative plate pressing equipment for building decoration
CN117023029A (en) * 2023-09-07 2023-11-10 广东百能家居有限公司 Automatic honeycomb panel production line and method
CN117023029B (en) * 2023-09-07 2024-02-27 广东百能家居有限公司 Automatic honeycomb panel production line and method

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Address after: Room C1-103, 1st Floor, Zone C, Building 1, No.1 Desheng West Road, Beijing Economic and Technological Development Zone, Daxing District, Beijing, 100176

Patentee after: Beijing fulicos Technology Development Co.,Ltd.

Address before: No. 78 Jianguo Road, Gaobeidian Township, Chaoyang District, Beijing, 100022

Patentee before: Beijing fulicos Technology Development Co.,Ltd.

CP02 Change in the address of a patent holder