CN209774967U - Floor pattern-aligning embossing device - Google Patents
Floor pattern-aligning embossing device Download PDFInfo
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- CN209774967U CN209774967U CN201920176814.9U CN201920176814U CN209774967U CN 209774967 U CN209774967 U CN 209774967U CN 201920176814 U CN201920176814 U CN 201920176814U CN 209774967 U CN209774967 U CN 209774967U
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- embossing roller
- working platform
- embossing
- decoration layer
- surface decoration
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- Machines For Manufacturing Corrugated Board In Mechanical Paper-Making Processes (AREA)
Abstract
The utility model provides a floor registration embossing apparatus, which comprises a work platform, the embossing roller, a drive unit for driving the embossing roller both ends, the surface decoration layer on floor, set up two camera units and the controller in the side top at embossing roller both ends respectively, the both ends of the upper surface of surface decoration layer are provided with a plurality of first marks with first interval, be provided with a plurality of second marks along circumferencial direction partition on the circumference side at embossing roller both ends, second interval between the adjacent second mark equals the first interval between the adjacent first mark, the first end of embossing roller is connected with first drive wheel, the second end is connected with the second drive wheel, drive unit is including setting up respectively in the first drive source and the second drive source of work platform both sides, controller and camera unit, first drive source and second drive source are all connected. Thus, the embossing roller can be adjusted in real time without stopping the machine, so that the embossing can be accurately aligned.
Description
Technical Field
The utility model relates to a floor production technical field, especially a floor embossing apparatus that matches.
Background
The surface decorative layer of the floor panel can be printed with a predetermined planar or three-dimensional pattern as required, and is generally realized by an embossing roller. The conventional embossing roll is rotated in a fixed manner to print a predetermined pattern on the surface decorative layer of the floor. However, due to the tolerance of the working platform, the surface decorative layer or the embossing roller, after a long time of working, the patterns printed on the surface decorative layer of the floor board gradually incline, so that the patterns on the surface decorative layer have poor consistency or poor symmetry. The adjustment of the surface decorative layer or the embossing roller of the floor is troublesome, and the alignment adjustment is required after the machine is stopped, so that the working efficiency is influenced.
SUMMERY OF THE UTILITY MODEL
In view of this, the present invention provides a floor registration embossing apparatus capable of adjusting embossing rollers in real time without stopping the apparatus so as to precisely align the embossing, so as to solve the above problems.
A floor pattern aligning and embossing device comprises a working platform (10), an embossing roller (20), a driving unit for driving the two ends of the embossing roller (20) to rotate, a surface decoration layer (40) of a floor, two camera units (50) and a controller, wherein the two camera units (50) are respectively arranged above the two ends of the embossing roller (20), the surface decoration layer (40) is arranged on the working platform (10), a transmission unit is arranged on the working platform (10) and drives the surface decoration layer (40) to move on the working platform (10), a plurality of first marks (41) are arranged at the two ends, far away from the upper surface of the working platform (10), of the surface decoration layer (40) at first intervals, the embossing roller (20) is rotatably arranged above the working platform (10), a gap is formed between the embossing roller (20) and the working platform (10), and the surface decoration layer (40) passes through the gap between the embossing roller (20) and the working platform (10), a plurality of second marks (23) are equally arranged on the circumferential side surfaces of two ends of the embossing roller (20) along the circumferential direction, second intervals between the adjacent second marks (23) are equal to first intervals between the adjacent first marks (41), a first end of the embossing roller (20) is connected with a first transmission wheel (21) through a connecting column, a second end of the embossing roller is connected with a second transmission wheel (22) through a connecting column, a driving unit comprises a first driving source (31) and a second driving source (32) which are respectively arranged on two sides of the working platform (10), the first driving source (31) is connected with the first transmission wheel (21) through a transmission unit, the second driving source (32) is connected with the second transmission wheel (22) through a transmission unit, a camera unit (50) shoots images near contact points where the end portions of the embossing roller (20) are in contact with the surface decoration layer (40) in real time, and a controller and the camera unit (50), The first drive source (31) and the second drive source (32) are connected.
Further, the transmission unit is a conveyor belt or a transmission chain.
Furthermore, supporting pieces are further arranged on two sides of the working platform (10), strip-shaped holes are formed in the supporting pieces, and connecting columns at two ends of the embossing roller (20) are located in the strip-shaped holes of the supporting pieces.
Furthermore, the transmission unit is a transmission belt, and the surface decoration layer (40) is laid on the transmission belt.
Compared with the prior art, the floor pattern aligning and embossing device comprises a working platform (10), an embossing roller (20), a driving unit for driving two ends of the embossing roller (20), a surface decoration layer (40) of the floor, two camera units (50) and a controller, wherein the two camera units (50) and the controller are respectively arranged above the two ends of the embossing roller (20), the surface decoration layer (40) is arranged on the working platform (10), a transmission unit is arranged on the working platform (10), the transmission unit drives the surface decoration layer (40) to move on the working platform (10), a plurality of first marks (41) are arranged at two ends, far away from the upper surface of the working platform (10), of the surface decoration layer (40) at first intervals, the embossing roller (20) is rotatably arranged above the working platform (10), a gap is arranged between the embossing roller (20) and the working platform (10), the surface decoration layer (40) passes through the gap between the embossing roller (20) and the working platform (10), a plurality of second marks (23) are equally arranged on the circumferential side surfaces of two ends of the embossing roller (20) along the circumferential direction, second intervals between the adjacent second marks (23) are equal to first intervals between the adjacent first marks (41), a first end of the embossing roller (20) is connected with a first transmission wheel (21) through a connecting column, a second end of the embossing roller is connected with a second transmission wheel (22) through a connecting column, a driving unit comprises a first driving source (31) and a second driving source (32) which are respectively arranged on two sides of the working platform (10), the first driving source (31) is connected with the first transmission wheel (21) through a transmission unit, the second driving source (32) is connected with the second transmission wheel (22) through a transmission unit, a camera unit (50) shoots images near contact points where the end portions of the embossing roller (20) are in contact with the surface decoration layer (40) in real time, and a controller and the camera unit (50), The first drive source (31) and the second drive source (32) are connected. Thus, the embossing roller can be adjusted in real time without stopping the machine, so that the embossing can be accurately aligned.
Drawings
Embodiments of the present invention are described below with reference to the accompanying drawings, in which:
Fig. 1 is a schematic perspective view of the floor pattern aligning and embossing device provided by the present invention.
Detailed Description
The following describes in further detail specific embodiments of the present invention based on the drawings. It should be understood that the description herein of embodiments of the invention is not intended to limit the scope of the invention.
Referring to fig. 1, the floor pattern aligning and embossing apparatus provided by the present invention includes a working platform 10, an embossing roller 20, a driving unit for driving the rotation of both ends of the embossing roller 20, a surface decoration layer 40 of the floor, two camera units 50 respectively disposed above the sides of both ends of the embossing roller 20, and a controller.
The surface decoration layer 40 is disposed on the work platform 10, and a transmission unit is disposed on the work platform 10 and drives the surface decoration layer 40 to move on the work platform 10. The two ends of the surface decorative layer 40 away from the upper surface of the work platform 10 are provided with a plurality of first marks 41 at predetermined first intervals. In the present embodiment, the conveying unit is a conveyor belt, and the surface decoration layer 40 is laid on the conveyor belt.
The embossing roll 20 is rotatably disposed above the work table 10 with a small gap between the embossing roll 20 and the work table 10. The surface decorative layer 40 passes through the gap between the embossing roll 20 and the work platform 10.
The circumferential side surfaces of both ends of the embossing roller 20 are equally provided with a plurality of second marks 23 in the circumferential direction, and a second interval between adjacent second marks 23 is equal to a first interval between adjacent first marks 41.
The embossing roller 20 is connected at a first end thereof to a first driving wheel 21 via a connecting column and at a second end thereof to a second driving wheel 22 via a connecting column.
The driving unit comprises a first driving source 31 and a second driving source 32 respectively arranged at two sides of the working platform 10, the first driving source 31 is connected with the first transmission wheel 21 through a transmission unit, and the second driving source 32 is connected with the second transmission wheel 22 through a transmission unit. In this embodiment, the transmission unit is a conveyor belt or a transmission chain.
The original rotational speeds of the first drive source 31 and the second drive source 32 are the same.
The image pickup unit 50 picks up an image in real time in the vicinity of a contact point where the end of the embossing roll 20 contacts the surface decoration layer 40.
The controller is connected to the imaging unit 50, the first drive source 31, and the second drive source 32. The controller receives the image shot by the camera unit 50, analyzes the first mark 41 and the second mark 23 in the image, and judges whether a first distance between the first mark 41 and the contact point is equal to a second distance between the second mark 23 and the contact point; if not, the rotation speed of the corresponding first driving source 31 or second driving source 32 is increased or decreased, so that the first distance between the first mark 41 and the contact point is equal to the second distance between the second mark 23 and the contact point.
In other embodiments, the controller may also determine whether the first mark 41 and the second mark 23 reach the contact point at the same time; if not, the rotational speed of the corresponding first drive source 31 or second drive source 32 is increased or decreased so that the first mark 41 and the second mark 23 reach the contact point at the same time. The controller then controls the rotational speeds of the first driving source 31 and the second driving source 32 to be consistent.
Supporting pieces are further arranged on two sides of the working platform 10, strip-shaped holes are formed in the supporting pieces, and connecting columns at two ends of the embossing roller 20 are located in the strip-shaped holes of the supporting pieces.
The real-time adjustment is achieved in such a way that the second marks 23 at both ends of the embossing roll 20 are precisely aligned with the first marks 41 of the surface decorative layer 40 without stopping.
The utility model discloses a floor registration embossing apparatus during operation includes following step:
Step S1: the first driving source 31 and the second driving source 32 drive both ends of the embossing roller 20 to rotate at the same rotational speed.
Step S2: the two image pickup units 50 respectively pick up images in the vicinity of contact points where both ends of the embossing roll 20 are in contact with the surface decoration layer 40.
Step S3: the controller receives the images captured by the two imaging units 50 and determines whether the second mark 23 at both ends of the embossing roller 20 is synchronized with the first mark 41, such as a first distance between the first mark 41 and the contact point being equal to a second distance between the second mark 23 and the contact point, or the first mark 41 and the second mark 23 reaching the contact point at the same time. If the first flag 41 is not synchronized with the second flag 23, the process proceeds to step S4, otherwise, the process proceeds to step S7.
step S4: when the first mark 41 is out of synchronization with the second mark 23, the controller determines whether the second mark 23 of the embossing roller 20 lags behind the first mark 41 or leads the first mark 41. If the hysteresis is not satisfied, the process proceeds to step S5, otherwise, the process proceeds to step S6.
Step S5: when the second flag 23 at either end of the embossing roller 20 lags the first flag 41, the controller increases the rotation speed of the corresponding first drive source 31 or second drive source 32, and then returns to step S3.
Step S6: when the second flag 23 at either end of the embossing roller 20 is advanced from the first flag 41, the controller decreases the rotation speed of the corresponding first driving source 31 or second driving source 32, and then returns to step S3.
Step S7: when the first flag 41 is synchronized with the second flag 23, the controller controls the rotational speeds of the first drive source 31 and the second drive source 32 to coincide.
Compared with the prior art, the floor pattern aligning and embossing device of the utility model comprises a working platform 10, an embossing roller 20, a driving unit for driving two ends of the embossing roller 20, a surface decoration layer 40 of the floor, two camera units 50 respectively arranged above the sides of the two ends of the embossing roller 20 and a controller, wherein the surface decoration layer 40 is arranged on the working platform 10, the working platform 10 is provided with a transmission unit which drives the surface decoration layer 40 to move on the working platform 10, two ends of the surface decoration layer 40 far away from the upper surface of the working platform 10 are provided with a plurality of first marks 41 at first intervals, the embossing roller 20 is rotatably arranged above the working platform 10, a gap is arranged between the embossing roller 20 and the working platform 10, the surface decoration layer 40 passes through the gap between the embossing roller 20 and the working platform 10, a plurality of second marks 23 are equally arranged on the circumferential side surfaces of the two ends of the embossing roller 20 along the circumferential direction, the second interval between adjacent second mark 23 equals the first interval between adjacent first mark 41, the first end of embossing roller 20 is connected with first drive wheel 21 through the spliced pole, the second end spliced pole is connected with second drive wheel 22, the drive unit is including setting up respectively in the first driving source 31 and the second driving source 32 of work platform 10 both sides, first driving source 31 is connected with first drive wheel 21 through the drive unit, second driving source 32 is connected with second drive wheel 22 through the drive unit, camera unit 50 shoots the image near the contact point of the tip of embossing roller 20 and the contact of surface decoration layer 40 in real time, the controller and camera unit 50, first driving source 31 and second driving source 32 are all connected. Thus, the embossing roller can be adjusted in real time without stopping the machine, so that the embossing can be accurately aligned.
The above description is only for the preferred embodiment of the present invention and should not be construed as limiting the scope of the present invention, and any modification, equivalent replacement or improvement within the spirit of the present invention is encompassed by the claims of the present invention.
Claims (4)
1. The utility model provides a floor registration embossing apparatus which characterized in that: comprises a working platform (10), an embossing roller (20), a driving unit for driving the two ends of the embossing roller (20) to rotate, a surface decoration layer (40) of a floor, two camera units (50) and a controller, wherein the two camera units (50) and the controller are respectively arranged above the sides of the two ends of the embossing roller (20), the surface decoration layer (40) is arranged on the working platform (10), a transmission unit is arranged on the working platform (10) and drives the surface decoration layer (40) to move on the working platform (10), a plurality of first marks (41) are arranged at the two ends, far away from the upper surface of the working platform (10), of the surface decoration layer (40) at first intervals, the embossing roller (20) is rotatably arranged above the working platform (10), a gap is arranged between the embossing roller (20) and the working platform (10), and the surface decoration layer (40) passes through the gap between the embossing roller (20) and the working platform (10), a plurality of second marks (23) are equally arranged on the circumferential side surfaces of two ends of the embossing roller (20) along the circumferential direction, second intervals between the adjacent second marks (23) are equal to first intervals between the adjacent first marks (41), a first end of the embossing roller (20) is connected with a first transmission wheel (21) through a connecting column, a second end of the embossing roller is connected with a second transmission wheel (22) through a connecting column, a driving unit comprises a first driving source (31) and a second driving source (32) which are respectively arranged on two sides of the working platform (10), the first driving source (31) is connected with the first transmission wheel (21) through a transmission unit, the second driving source (32) is connected with the second transmission wheel (22) through a transmission unit, a camera unit (50) shoots images near contact points where the end portions of the embossing roller (20) are in contact with the surface decoration layer (40) in real time, and a controller and the camera unit (50), The first drive source (31) and the second drive source (32) are connected.
2. The floor aligning and embossing apparatus as claimed in claim 1, wherein: the transmission unit is a conveyor belt or a transmission chain.
3. The floor aligning and embossing apparatus as claimed in claim 1, wherein: supporting pieces are further arranged on two sides of the working platform (10), strip-shaped holes are formed in the supporting pieces, and connecting columns at two ends of the embossing roller (20) are located in the strip-shaped holes of the supporting pieces.
4. The floor aligning and embossing apparatus as claimed in claim 1, wherein: the transmission unit is a transmission belt, and the surface decoration layer (40) is laid on the transmission belt.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201920176814.9U CN209774967U (en) | 2019-01-31 | 2019-01-31 | Floor pattern-aligning embossing device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201920176814.9U CN209774967U (en) | 2019-01-31 | 2019-01-31 | Floor pattern-aligning embossing device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN209774967U true CN209774967U (en) | 2019-12-13 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201920176814.9U Active CN209774967U (en) | 2019-01-31 | 2019-01-31 | Floor pattern-aligning embossing device |
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| Country | Link |
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| CN (1) | CN209774967U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109795006A (en) * | 2019-01-31 | 2019-05-24 | 财纳福诺木业(中国)有限公司 | Floor embosses control method to flower to flower Embosser and floor |
-
2019
- 2019-01-31 CN CN201920176814.9U patent/CN209774967U/en active Active
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109795006A (en) * | 2019-01-31 | 2019-05-24 | 财纳福诺木业(中国)有限公司 | Floor embosses control method to flower to flower Embosser and floor |
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