CN105690822B - Automatic tread serviser - Google Patents
Automatic tread serviser Download PDFInfo
- Publication number
- CN105690822B CN105690822B CN201610172174.5A CN201610172174A CN105690822B CN 105690822 B CN105690822 B CN 105690822B CN 201610172174 A CN201610172174 A CN 201610172174A CN 105690822 B CN105690822 B CN 105690822B
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- CN
- China
- Prior art keywords
- tyre surface
- conveyer belt
- tread
- fixed length
- automatic
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29D—PRODUCING PARTICULAR ARTICLES FROM PLASTICS OR FROM SUBSTANCES IN A PLASTIC STATE
- B29D30/00—Producing pneumatic or solid tyres or parts thereof
- B29D30/06—Pneumatic tyres or parts thereof (e.g. produced by casting, moulding, compression moulding, injection moulding, centrifugal casting)
- B29D30/08—Building tyres
- B29D30/20—Building tyres by the flat-tyre method, i.e. building on cylindrical drums
- B29D30/24—Drums
- B29D30/26—Accessories or details, e.g. membranes, transfer rings
- B29D30/2607—Devices for transferring annular tyre components during the building-up stage, e.g. from the first stage to the second stage building drum
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29D—PRODUCING PARTICULAR ARTICLES FROM PLASTICS OR FROM SUBSTANCES IN A PLASTIC STATE
- B29D30/00—Producing pneumatic or solid tyres or parts thereof
- B29D30/06—Pneumatic tyres or parts thereof (e.g. produced by casting, moulding, compression moulding, injection moulding, centrifugal casting)
- B29D30/08—Building tyres
- B29D30/20—Building tyres by the flat-tyre method, i.e. building on cylindrical drums
- B29D30/30—Applying the layers; Guiding or stretching the layers during application
Abstract
Automatic tread serviser, including tyre surface conveying mechanism, tread cutting device, pressure roller and control system, by tyre surface conveying direction, on the basis of tread cutting device, tyre surface conveying mechanism is divided into rear conveying mechanism and front delivery mechanism, and front delivery mechanism includes conveyer belt, in addition to tyre surface length control device, tyre surface deviation correcting device, before being installed in conveying device, between tread cutting device and pressure roller.Present invention mainly solves tyre surface automatic transport in tire building process, vision fixed length, ultrasonic cutting, vision correcting and on drum the problem of automatic attaching joint, the Full-automatic feeding of the tyre surface material in tire building process is realized, the quality of production of tire can be improved.
Description
Technical field
The invention belongs to intelligent machine technical field, it is related to a kind of tire tread detection process equipment, specifically, is related to
A kind of automatic feeder of tyre surface in tire production process.
Background technology
The development of auto industry, the requirement more and more higher to tyre performance, in terms of comfortableness, security, the feature of environmental protection
Higher requirement is proposed to tire production；Meanwhile, labor cost constantly rises, and tire production faces significant cost pressure.
Therefore, tire production proposes new demand to tyre production equipment at two aspects：First, high accuracy, two, automation.It is existing
The automatic tyre surface feed frame existing structure of tyre building machine be fixed using automatic transport, servo fixed length, ultrasonic cutting, machinery
In (partly using automatic deviation correction), therefore fixed length, it is fixed in aspect there is the problem of precision is low, stability is poor.
For example：Application No. 201510566172.X patent discloses a kind of tyre building machine tyre surface feed frame.Including
Conveyor module, conveyor module is provided with unilateral centralising device and tyre surface device for detecting length, and tyre surface device for detecting length is provided with
Optoelectronic switch.The length of tyre surface is measured by optoelectronic switch, actual measured value is sent in control system by device for detecting length,
Control system is compared to actual measured value and preset value, to judge whether tire material has reached the length that can be blocked.It is grown
Degree detection uses switching value, and precision is low, and stability is poor, is not suitable for high-precision process requirements.In addition, its centralising device is adopted
For unilateral centralising device, by belt center line whether with circumferential line it is judged Tai Liao centers whether with setting
Center superposition.By way of machinery judges, precision is extremely low.
The content of the invention
It is an object of the invention to provide one kind there is tyre surface Fixed Length Test, course of conveying large deviations to detect and have automatic
The automatic tread serviser of deviation-correcting function.
The technical scheme is that：Automatic tread serviser, including tyre surface conveying mechanism, tread cutting device, pressure
Roller and control system, by tyre surface conveying direction, on the basis of tread cutting device, tyre surface conveying mechanism be divided into rear conveying mechanism and
Front delivery mechanism, front delivery mechanism includes conveyer belt, in addition to tyre surface length control device, tyre surface deviation correcting device, defeated before being installed in
Send in mechanism, between tread cutting device and pressure roller；
Tyre surface length control device includes fixed length camera device, line slideway, clamp system, and line slideway is parallel to front conveyor
Structure direction, fixed length camera device is arranged on mounting bracket, and mounting bracket is arranged on line slideway, clamp system and mounting bracket phase
Connect, including fixed plate, clamping plate and clamping cylinder, fixed plate is contacted with conveyer belt upper surface, clamping plate is located at below conveyer belt,
Clamping cylinder receives control system signal, drives clamping plate to move up and down；
Tyre surface deviation correcting device includes correction camera device, adjustable plate and YE；The transmission of adjustable plate and conveyer belt
Axle is connected, and YE is fixed on adjustable plate, receives the signal of control system, drives adjustable plate along parallel to conveying bandwidth
The direction motion of degree；
The image pick-up signal of fixed length camera device and correction camera device is sent to control system.
Preferably：Tyre surface length control device also includes fixed length light source, and tyre surface deviation correcting device also includes correction light source, preceding conveying
Mechanism is made up of a plurality of transversely arranged conveyer belt, and adjacent two conveyings interband has gap, and fixed length light source and correction light source are all provided with
Put in the lower section of a plurality of conveyer belt.
The beneficial effects of the invention are as follows：
The present invention mainly solves tyre surface automatic transport, vision fixed length, ultrasonic cutting, vision in tire building process and entangled
The problem of automatic attaching joint, realize the Full-automatic feeding of the tyre surface material in tire building process partially and on drum.
In using mechanical fixed length present invention improves over traditional tread serviser, determine, fixed length is controlled to cut out by switching value
Disconnected, centred position adjustment mode, by vision technique to fixed length, correction control in real time, it is ensured that control accuracy, so as to improve
The crudy of tire.
Brief description of the drawings
Fig. 1 is schematic structural view of the invention.
Fig. 2 is tyre surface length control device structural representation.
Fig. 3 is tyre surface deviation correcting device structural representation.
Fig. 4 is tyre surface deviation correcting device structural representation.
Wherein：Conveying mechanism after 1-, 2- front delivery mechanisms, 201- conveyer belts, 3- tread cutting devices, 4- tyre surfaces fixed length dress
Put, 401- fixed length camera devices, 402- line slideways, 403- mounting brackets, 404- fixed plates, 405- clamping plates, 406- clamps gas
Cylinder, 407- fixed length light sources, 5- tyre surface deviation correcting devices, the inclined camera devices of 501-, 502- adjustable plates, 503- YEs, 504-
Correction light source, 505- mounting brackets, 6- pressure rollers
Embodiment
The embodiment of the present invention is further described below in conjunction with accompanying drawing.
As shown in figure 1, automatic tread serviser, including tyre surface conveying mechanism, tread cutting device 3, pressure roller 6 and control
System, by tyre surface conveying direction, on the basis of tread cutting device 3, tyre surface conveying mechanism is divided into rear conveying mechanism 1 and preceding conveying
Mechanism 2, front delivery mechanism 2 includes conveyer belt 201.
Automatic tread serviser also includes tyre surface length control device 4, tyre surface deviation correcting device 5, conveying device 2 before being installed in
On, between tread cutting device and pressure roller 6.
As shown in Fig. 2 tyre surface length control device 4 includes fixed length camera device 401, line slideway 402, clamp system, straight line
Guide rail 402 is arranged on mounting bracket 403 parallel to the direction of front delivery mechanism 2, fixed length camera device 401, and mounting bracket 403 is arranged on
On line slideway 402, clamp system connects with mounting bracket 403, including fixed plate 404, clamping plate 405 and clamping cylinder 406, Gu
Fixed board 404 is contacted with the upper surface of conveyer belt 201, and clamping plate is located at the lower section of conveyer belt 201, and clamping cylinder 406 receives control system
Signal, drives clamping plate 405 to move up and down.In work process, according to the difference of tyre surface severing length, tyre surface length control device 4
Position is adjustable.Set tread cutting device 3 needs severing to the distance at the camera center of fixed length camera device 401 as tyre surface
Length.During adjusting position, control system gives the signal of clamping cylinder 406, and clamping cylinder control clamping plate 405 is moved upwards, with
The mating reaction of fixed plate 404, clamping conveying belt 201, so as to drive mounting bracket 403 and fixed length camera device 401 to be led along straight line
Rail 402 is moved.
As shown in figure 3, tyre surface deviation correcting device 5 includes correction camera device 501, adjustable plate 502 and YE 503；
Camera device 501 of rectifying a deviation is arranged on the top of conveyer belt 201, the transmission of adjustable plate 502 and conveyer belt 201 through mounting bracket 505
Axle is connected, and YE 503 is fixed on adjustable plate 502, receives the signal of control system, drives adjustable plate 502 along vertical
Moved in the conveying direction of conveyer belt 201.In the course of work, the center of tyre surface needs to overlap with the center conveyor set, ability
Ensure the quality of tyre production.
The image pick-up signal of fixed length camera device 401 and correction camera device 501 is sent to control system.
Wherein, the image that fixed length camera device 401 feeds back needs the length of severing for detecting whether tyre surface has reached.When
The material head of tyre surface, which is moved in the image-capture field of tyre surface length control device 4, to be started, and tyre surface fixed length camera device 401 is persistently to tire
Face is taken pictures, and by image feedback to control system, when shooting center and the tyre surface material head position weight of tyre surface fixed length camera device 401
During conjunction, judging that the position of tyre surface has reached needs the length of severing, and control system starts tread cutting device 3, by tyre surface
Severing.
The image that correction camera device 501 feeds back is used to detect tyre surface during conveying, if tyre surface center is with setting
There is deviation in fixed center.Reference center is set, when there is deviation, the center line that image is fed back will exist with reference center
Deviation, now, YE 503 drive adjustable plate 502 to move, and the transverse shifting of conveyer belt 201 are adjusted, so as to realize conveying
Automatic joint is realized in accurate laminating of the tyre surface on drum, the butt joint pressing after the completion of laminating of pressure roller 6.
In order that fixed length camera device 401 and correction camera device 501 have preferable IMAQ effect, tyre surface fixed length
Device 4 also includes fixed length light source 407, and tyre surface deviation correcting device 5 also includes correction light source 504, and front delivery mechanism 2 is laterally arranged by a plurality of
The conveyer belt 201 of row is constituted, and has gap between adjacent two conveyer belts 201, and fixed length light source 407 and correction light source 504 are arranged at
The lower section of a plurality of conveyer belt.The light that two light sources are sent can pass through the gap between conveyer belt 201, be fixed length camera device
401 provide photographic light sources with correction camera device 501.
Claims (2)
1. automatic tread serviser, including tyre surface conveying mechanism, tread cutting device, pressure roller and control system, defeated by tyre surface
Direction is sent, on the basis of tread cutting device, tyre surface conveying mechanism is divided into rear conveying mechanism and front delivery mechanism, front delivery mechanism
Including conveyer belt, it is characterised in that：Also include tyre surface length control device, tyre surface deviation correcting device, before being installed in conveying device, position
Between tread cutting device and pressure roller；
The tyre surface length control device includes fixed length camera device, line slideway, clamp system, and the line slideway is parallel to preceding defeated
Mechanism direction is sent, the fixed length camera device is arranged on mounting bracket, and mounting bracket is arranged on line slideway, the clamp system
Connect with mounting bracket, including fixed plate, clamping plate and clamping cylinder, the fixed plate is contacted with conveyer belt upper surface, clamping plate
Below conveyer belt, clamping cylinder receives control system signal, drives clamping plate to move up and down；
The tyre surface deviation correcting device includes correction camera device, adjustable plate and YE；The adjustable plate and conveyer belt
Power transmission shaft is connected, and the YE is fixed on adjustable plate, receives the signal of control system, drives adjustable plate along parallel defeated
The direction of bandwidth is sent to move；
The image pick-up signal of the fixed length camera device and correction camera device is sent to control system.
2. automatic tread serviser as claimed in claim 1, it is characterised in that：The tyre surface length control device also includes fixed length
Light source, the tyre surface deviation correcting device also includes correction light source, and the front delivery mechanism is made up of a plurality of transversely arranged conveyer belt,
Adjacent two conveyings interband has gap, and the fixed length light source and correction light source are arranged at the lower section of a plurality of conveyer belt.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610172174.5A CN105690822B (en) | 2016-03-24 | 2016-03-24 | Automatic tread serviser |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610172174.5A CN105690822B (en) | 2016-03-24 | 2016-03-24 | Automatic tread serviser |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN105690822A CN105690822A (en) | 2016-06-22 |
| CN105690822B true CN105690822B (en) | 2017-11-03 |
Family
ID=56232582
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201610172174.5A Active CN105690822B (en) | 2016-03-24 | 2016-03-24 | Automatic tread serviser |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN105690822B (en) |
Families Citing this family (13)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105946261B (en) * | 2016-06-27 | 2018-04-10 | 天津赛象科技股份有限公司 | Splicing auxiliary material conveying device |
| CN106273592B (en) * | 2016-08-29 | 2018-12-04 | 桂林梵玛科机械有限公司 | Fibercord tapered cut connector automatic attaching system and applying method |
| CN106863456B (en) * | 2017-02-20 | 2018-10-12 | 萨驰华辰机械(苏州)有限公司 | The flexible sizing methods of tire prepackage band and length control device |
| CN108790229B (en) * | 2018-06-22 | 2023-07-28 | 杭州朝阳橡胶有限公司 | Automatic tread feeding system |
| CN109228440B (en) * | 2018-09-29 | 2024-02-09 | 软控股份有限公司 | Radial tire feeding device and radial tire processing method |
| CN109228439B (en) * | 2018-09-29 | 2023-12-12 | 软控股份有限公司 | Radial tire feeding device and radial tire processing method |
| CN109278330B (en) * | 2018-11-07 | 2023-12-01 | 上海欣南橡胶机械有限公司 | Tread layer laminating device and tire forming machine |
| CN109940915A (en) * | 2019-04-11 | 2019-06-28 | 湖北玲珑轮胎有限公司 | The material of Telescopic swing conveys laminating apparatus |
| CN110253920A (en) * | 2019-07-19 | 2019-09-20 | 软控股份有限公司 | A kind of tyre surface feed frame after-frame and method of feeding |
| CN110450446A (en) * | 2019-08-13 | 2019-11-15 | 赛轮集团股份有限公司 | Laminating apparatus is cut automatically for two drum tire shaping cushion glue |
| CN113696530B (en) * | 2021-10-28 | 2022-01-28 | 天津赛象科技股份有限公司 | Automatic fixed-length cutting, fitting and feeding device and method for wrapping cloth at steel wire seam allowance |
| CN116147507B (en) * | 2023-04-18 | 2023-07-07 | 钛玛科（北京）工业科技有限公司 | Crimping station intelligent detection system |
| CN116714294B (en) * | 2023-06-19 | 2024-01-23 | 肇庆骏鸿实业有限公司 | Automatic laminating production line of duplex position tread of tire building machine |
Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN202540767U (en) * | 2011-12-31 | 2012-11-21 | 软控股份有限公司 | Tread feeding frame |
| CN204936249U (en) * | 2015-09-08 | 2016-01-06 | 杭州朝阳橡胶有限公司 | A kind of tyre building machine tyre surface feed frame |
| CN205553280U (en) * | 2016-03-24 | 2016-09-07 | 青岛万龙智控科技有限公司 | Automatic tread feedway |
Family Cites Families (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| KR100769644B1 (en) * | 2006-11-20 | 2007-10-23 | 한국타이어 주식회사 | Carrying apparatus for both autobooking and bobbin winding of extruded tread |
| KR100883022B1 (en) * | 2007-03-29 | 2009-02-12 | 금호타이어 주식회사 | Reel tread servicer |
-
2016
- 2016-03-24 CN CN201610172174.5A patent/CN105690822B/en active Active
Patent Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN202540767U (en) * | 2011-12-31 | 2012-11-21 | 软控股份有限公司 | Tread feeding frame |
| CN204936249U (en) * | 2015-09-08 | 2016-01-06 | 杭州朝阳橡胶有限公司 | A kind of tyre building machine tyre surface feed frame |
| CN205553280U (en) * | 2016-03-24 | 2016-09-07 | 青岛万龙智控科技有限公司 | Automatic tread feedway |
Also Published As
| Publication number | Publication date |
|---|---|
| CN105690822A (en) | 2016-06-22 |
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| PE01 | Entry into force of the registration of the contract for pledge of patent right |
Denomination of invention: Automatic tread feeding device Effective date of registration: 20200122 Granted publication date: 20171103 Pledgee: Qingdao Huitong Chinese financing Company limited by guarantee Pledgor: QINGDAO WANLONG INTELLIGENT CONTROL TECHNOLOGY CO., LTD. Registration number: Y2020370010001 |
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Date of cancellation: 20210615 Granted publication date: 20171103 Pledgee: Qingdao Huitong Chinese financing Company limited by guarantee Pledgor: QINGDAO WANLONG INTELLIGENT TECHNOLOGY Co.,Ltd. Registration number: Y2020370010001 |
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| PC01 | Cancellation of the registration of the contract for pledge of patent right |