CN211846580U - Deviation correcting device and deviation correcting system - Google Patents

Deviation correcting device and deviation correcting system Download PDF

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Publication number
CN211846580U
CN211846580U CN202020337365.4U CN202020337365U CN211846580U CN 211846580 U CN211846580 U CN 211846580U CN 202020337365 U CN202020337365 U CN 202020337365U CN 211846580 U CN211846580 U CN 211846580U
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magnetic
deviation correcting
deviation
lifting
magnetic attraction
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CN202020337365.4U
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杨清夏
刘文秀
王善梅
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Mesnac Co Ltd
Qingdao Mesnac Electromechanical Engineering Co Ltd
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Mesnac Co Ltd
Qingdao Mesnac Electromechanical Engineering Co Ltd
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Abstract

The utility model provides a deviation correcting device and deviation correcting system, deviation correcting device inhale the mechanism and the mechanism of rectifying including magnetism, and wherein, magnetism is inhaled the mechanism and is included endless conveyor belt and magnetism portion of inhaling, and endless conveyor belt rotationally sets up, and magnetism is inhaled the position and is located endless conveyor belt in the region around forming, and magnetism portion of inhaling has adsorption state and release state. By adopting the scheme, when the deviation correcting device is used for correcting the deviation of materials such as the cord fabric, the annular conveying belt can continuously run to keep the same speed as the conveyed cord fabric, then the annular conveying belt can adsorb the cord fabric and convey the cord fabric through the state change of the magnetic part, and then the deviation correcting operation of the cord fabric can be realized through the movement of the deviation correcting mechanism. By adopting the scheme, compared with the existing deviation correcting device, the annular conveying belt does not need to accelerate or stop, the deviation correcting operation can still be simultaneously carried out when the cord fabric is conveyed at a higher speed, and the conveying and joint operation of the cord fabric are not influenced, so that the deviation correcting and joint efficiency of the cord fabric can be improved.

Description

Deviation correcting device and deviation correcting system
Technical Field
The utility model relates to a tire manufacturing technical field particularly, relates to a deviation correcting device and deviation correcting system.
Background
In the manufacturing process of all-steel and semi-steel tires, a steel cord belt layer is one of important components for forming the tire. The production of the belt ply needs to cut the rolled wirecord fabric according to the required angle and then splice and roll the bevel edge for molding and use. With the development of the tire technology, the splicing efficiency of the belt layer is improved; the joint misalignment amount and the joint quality requirements are higher and higher.
At present, the traditional steel cord fabric belt ply joint is characterized in that a cut-off cord fabric stub bar of the back piece is conveyed to the tail position of the cord fabric which is still at the joint position of a joint conveyer belt by a feeding conveyer belt, and then the cord fabric stub bar is spliced by a joint device. Before splicing the two curtain cloth, the two curtain cloth are usually staggered in the width direction, and the deviation correction operation needs to be carried out on the curtain cloth.
When the existing deviation correcting device is used, after a stub bar needs to be waited for coming from at an initial position, the deviation correcting device accelerates to the moving speed of the coming material in advance in a static state, then clamps the stub bar and corrects the deviation, and needs to retreat to the initial position again to wait for the deviation correction of the next stub bar after the feeding is in place. The deviation correcting device needs to be consistent with the conveying speed of the stub bar when clamping the stub bar, but the deviation correcting device which is constantly static accelerates the deviation correcting mode of reciprocating motion limits the conveying speed of the curtain cloth, because the deviation correcting device cannot follow the curtain cloth if the conveying speed of the curtain cloth is too fast. Therefore, the existing deviation correcting device influences the deviation correction of the curtain cloth and the joint efficiency.
SUMMERY OF THE UTILITY MODEL
The utility model provides a deviation correcting device and deviation correcting system to improve the rectifying and joint efficiency of curtain cloth.
In order to achieve the above object, according to the utility model discloses an aspect, the utility model provides a deviation correcting device, include: the magnetic suction mechanism comprises an annular conveying belt and a magnetic suction part, the annular conveying belt is rotatably arranged, an area within a preset distance of the lower surface of the annular conveying belt is an adsorption area, and the magnetic suction part is positioned in an area formed by the annular conveying belt in a surrounding mode; the magnetic suction part has an adsorption state and a release state, and under the condition that the magnetic suction part is in the adsorption state, magnetic force is generated in the adsorption area so as to suck the materials in the adsorption area and attach the materials to the lower surface of the annular conveying belt; under the condition that the magnetic part is in the release state, the magnetic force in the adsorption area is eliminated or weakened to release the material; and at least one part of the deviation rectifying mechanism is movably arranged, and the deviation rectifying mechanism is in driving connection with the magnetic attraction mechanism so as to drive the magnetic attraction mechanism to move along the axial direction of the annular conveying belt.
Further, the magnetic part includes: the magnetic attraction piece is provided with magnetism and can be arranged in a lifting manner, the magnetic attraction piece is provided with a descending position and an ascending position, and the descending position is close to the lower surface of the annular conveying belt relative to the ascending position; the magnetic part is in the adsorption state under the condition that the magnetic part is located at the descending position, and the magnetic part is in the release state under the condition that the magnetic part is located at the ascending position.
Further, the magnetic part includes: the guide plate is provided with a guide hole, the magnetic suction piece is arranged in the guide hole in a lifting manner, the guide hole and the magnetic suction piece are both multiple, and the magnetic suction pieces and the guide holes are arranged in a one-to-one correspondence manner; the magnetic attraction piece comprises a first lifting driving part, wherein the first lifting driving part is in driving connection with the magnetic attraction pieces in a plurality of modes so as to drive the magnetic attraction pieces to lift.
Further, the magnetic attraction mechanism further comprises: the annular conveying belt and the magnetic suction part are arranged on the frame body; the lifting part is arranged at least one part of the lifting part in a lifting mode, and the lifting part is connected with the frame body in a driving mode to drive the frame body to lift.
Furthermore, the magnetic attraction mechanism also comprises a plurality of rollers, the rollers are all rotatably arranged on the frame body, and the annular conveying belt is sleeved on the rollers; the lifting part comprises a lifting guide part and a second lifting driving part, the second lifting driving part is connected with the support body in a driving mode to drive the support body to lift, and the lifting guide part is matched with the support body to guide the support body.
Further, the deviation correcting mechanism comprises: the magnetic attraction mechanism comprises a magnetic attraction mechanism, a deviation rectifying driving part and a magnetic attraction mechanism, wherein at least one part of the deviation rectifying driving part is movably arranged, and the deviation rectifying driving part is in driving connection with the magnetic attraction mechanism so as to drive the magnetic attraction mechanism to move; and the deviation rectifying guide part is matched with the magnetic suction mechanism to guide the magnetic suction mechanism.
Further, the deviation correcting device further comprises: the adjusting mechanism is arranged at least partially in an adjustable mode along the conveying direction of the annular conveying belt, and the magnetic attraction mechanism is arranged on the adjusting mechanism so as to adjust the position of the magnetic attraction mechanism in the conveying direction of the annular conveying belt through the adjusting mechanism.
According to the utility model discloses an on the other hand provides a deviation correcting system, deviation correcting system includes feed conveyor, discharge conveyor and deviation correcting device, deviation correcting device is foretell deviation correcting device, feed conveyor with discharge conveyor butt joint sets up, feed conveyor with discharge conveyor all is used for carrying the curtain cloth, magnetism among the deviation correcting device is inhaled the mechanism and is located feed conveyor's top.
Further, the deviation correcting system further comprises: the first position detection part is used for detecting the position of the head part of the cord fabric on the feeding and conveying device; the second position detection part is used for detecting the position of the head part of the cord fabric positioned on the feeding and conveying device, and the second position detection part is close to the discharging and conveying device relative to the first position detection part; the control part, deviation correcting device, first position detection portion, second position detection portion all with the control part electricity is connected.
Further, the deviation correcting system further comprises: the width detection part is used for detecting the width of the cord fabric positioned on the feeding and conveying device and is electrically connected with the control part; and/or the third position detection part is used for detecting the position of the tail part of the curtain cloth on the discharging and conveying device and is electrically connected with the control part.
The technical scheme of the utility model is applied, a deviation correcting device is provided, the deviation correcting device comprises a magnetic suction mechanism and a deviation correcting mechanism, wherein the magnetic suction mechanism comprises an annular conveyer belt and a magnetic suction part, the annular conveyer belt is rotatably arranged, the area within the preset distance of the lower surface of the annular conveyer belt is an adsorption area, and the magnetic suction part is positioned in the area formed by the annular conveyer belt; the magnetic part has an adsorption state and a release state, and under the condition that the magnetic part is in the adsorption state, magnetic force is generated in the adsorption area so as to suck up the materials in the adsorption area and attach the materials to the lower surface of the annular conveying belt; under the condition that the magnetic part is in a releasing state, the magnetic force in the adsorption area is eliminated or weakened to release the material; at least one part of the deviation rectifying mechanism is movably arranged, and the deviation rectifying mechanism is in driving connection with the magnetic suction mechanism so as to drive the magnetic suction mechanism to move along the axial direction of the annular conveying belt. By adopting the scheme, when the deviation correcting device is used for correcting the deviation of materials such as the cord fabric, the annular conveying belt can continuously run to keep the same speed as the conveyed cord fabric, then the annular conveying belt can adsorb the cord fabric and convey the cord fabric through the state change of the magnetic part, and then the deviation correcting operation of the cord fabric can be realized through the movement of the deviation correcting mechanism. By adopting the scheme, compared with the existing deviation correcting device, the annular conveying belt does not need to accelerate or stop, the deviation correcting operation can still be simultaneously carried out when the cord fabric is conveyed at a higher speed, and the conveying and joint operation of the cord fabric are not influenced, so that the deviation correcting and joint efficiency of the cord fabric can be improved.
Drawings
The accompanying drawings, which form a part of the present application, are included to provide a further understanding of the invention, and are incorporated in and constitute a part of this specification, illustrate embodiments of the invention and together with the description serve to explain the invention and not to limit the invention. In the drawings:
fig. 1 shows a schematic structural diagram of a deviation rectifying device provided by an embodiment of the present invention;
FIG. 2 shows a top view of the deviation rectification apparatus of FIG. 1;
fig. 3 is a schematic structural diagram of a deviation correcting system according to an embodiment of the present invention;
FIG. 4 shows a top view of the deviation correction system of FIG. 3;
fig. 5 is an operation schematic diagram of the deviation correcting system provided by the embodiment of the present invention, which shows the position of the feeding curtain cloth before deviation correction;
fig. 6 is an operation schematic diagram of the deviation correcting system according to the embodiment of the present invention, which shows the position of the feeding curtain after deviation correction;
FIG. 7 is a schematic diagram illustrating the pre-correction positions and interrelation of two plies;
FIG. 8 is a schematic view illustrating the corrected positions of two plies, showing the plies being of equal width;
FIG. 9 is a schematic view illustrating the corrected positions of two plies, shown with the edges of one side aligned, with the plies not being of equal width;
FIG. 10 is a schematic view illustrating the corrected positions of two plies, shown with their centerlines aligned for unequal widths.
Wherein the figures include the following reference numerals:
11. an endless conveyor belt; 12. a magnetic part; 121. a magnetic member; 122. a first elevation driving part; 13. a frame body; 14. a lifting part; 141. a lifting guide part; 142. a second elevation driving part; 15. a drum; 16. a servo motor; 20. a deviation rectifying mechanism; 21. a deviation-correcting driving part; 22. a deviation rectifying guide part; 30. an adjustment mechanism; 40. a feeding and conveying device; 50. a discharge conveyor; 61. a first position detection unit; 62. a second position detection unit; 63. a control unit; 64. a width detection unit; 65. a third position detection unit; 66. a baffle plate; 70. a splice device; 80. a curtain cloth.
Detailed Description
The technical solution in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention. It is to be understood that the embodiments described are only some embodiments of the invention, and not all embodiments. The following description of at least one exemplary embodiment is merely illustrative in nature and is in no way intended to limit the invention, its application, or uses. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative efforts belong to the protection scope of the present invention.
As shown in the drawings, an embodiment of the present invention provides a deviation rectifying device, including: the magnetic suction mechanism comprises an annular conveying belt 11 and a magnetic suction part 12, the annular conveying belt 11 is rotatably arranged, an area within a preset distance of the lower surface of the annular conveying belt 11 is a suction area, and the magnetic suction part 12 is positioned in an area formed by the annular conveying belt 11 in a surrounding mode; the magnetic part 12 has an adsorption state and a release state, and when the magnetic part 12 is in the adsorption state, magnetic force is generated in the adsorption area to suck up the materials in the adsorption area and attach the materials to the lower surface of the annular conveyer belt 11; when the magnetic part 12 is in the releasing state, the magnetic force in the adsorption area is eliminated or weakened to release the material; and at least one part of the deviation correcting mechanism 20 is movably arranged, and the deviation correcting mechanism 20 is in driving connection with the magnetic attraction mechanism so as to drive the magnetic attraction mechanism to move along the axial direction of the annular conveying belt 11.
By applying the technical scheme of the utility model, a deviation correcting device is provided, which comprises a magnetic suction mechanism and a deviation correcting mechanism 20, wherein the magnetic suction mechanism comprises an annular conveyer belt 11 and a magnetic suction part 12, the annular conveyer belt 11 is rotatably arranged, the area within the preset distance of the lower surface of the annular conveyer belt 11 is a suction area, and the magnetic suction part 12 is positioned in the area formed by the annular conveyer belt 11; the magnetic part 12 has an adsorption state and a release state, and when the magnetic part 12 is in the adsorption state, magnetic force is generated in the adsorption area to suck up the materials in the adsorption area and attach the materials to the lower surface of the annular conveyer belt 11; when the magnetic part 12 is in the releasing state, the magnetic force in the adsorption area is eliminated or weakened to release the material; at least a part of the deviation correcting mechanism 20 is movably disposed, and the deviation correcting mechanism 20 is drivingly connected to the magnetic attraction mechanism to drive the magnetic attraction mechanism to move along the axial direction of the endless conveyor belt 11. By adopting the scheme, when the deviation correcting device is used for correcting the deviation of materials such as the cord fabric, the annular conveying belt 11 can continuously run to keep the same speed as the conveyed cord fabric, then the annular conveying belt 11 can absorb the cord fabric and convey the cord fabric through the state change of the magnetic part, and then the deviation correcting operation of the cord fabric can be realized through the movement of the deviation correcting mechanism 20. By adopting the scheme, compared with the existing deviation correcting device, the annular conveying belt 11 does not need to accelerate or stop, the deviation correcting operation can still be simultaneously carried out when the cord fabric is conveyed at a higher speed, and the conveying and the joint operation of the cord fabric are not influenced, so that the deviation correcting and the joint efficiency of the cord fabric can be improved.
In the present embodiment, the magnetic attraction portion 12 includes: the magnetic attraction piece 121 is magnetic, the magnetic attraction piece 121 is arranged in a lifting manner, the magnetic attraction piece 121 is provided with a descending position and a lifting position, and the descending position is close to the lower surface of the annular conveying belt 11 relative to the lifting position; the magnetic part 12 is in an absorbing state when the magnetic part 121 is at the descending position, and the magnetic part 12 is in a releasing state when the magnetic part 121 is at the ascending position. Therefore, the state of the magnetic part 12 can be changed by changing the position of the magnetic part 121, so that the endless conveyor belt 11 can absorb or release materials such as curtain cloth. By adopting the structure, the operation is convenient, and the continuous conveying of the annular conveying belt 11 can be realized.
In another embodiment, not shown, the magnetic attraction part 12 may be an electromagnet, and the magnetism of the magnetic attraction part 12 is generated or eliminated by turning on or off the electromagnet.
In the present embodiment, the magnetic attraction portion 12 includes: the guide plate is provided with a guide hole, the magnetic suction pieces 121 are arranged in the guide hole in a lifting manner, the guide hole and the magnetic suction pieces 121 are multiple, and the magnetic suction pieces 121 and the guide holes are arranged in a one-to-one correspondence manner; the first lifting driving portion 122, the first lifting driving portion 122 is in driving connection with the plurality of magnetic attraction pieces 121 to drive the plurality of magnetic attraction pieces 121 to lift. The magnetic attraction pieces 121 are arranged in a plurality of ways, so that the adsorption range of the curtain cloth can be improved, and the adsorption effect is improved. The magnetic attraction piece 121 can be guided to ascend and descend by arranging the guide plate, so that the magnetic attraction piece 121 can move stably. The plurality of magnetic attraction pieces 121 can be driven to synchronously ascend and descend by the first ascending and descending driving part 122. Alternatively, the first elevation driving part 122 may employ a cylinder.
In this embodiment, the magnetic attraction mechanism further includes: the frame body 13, the annular conveying belt 11 and the magnetic suction part 12 are all arranged on the frame body 13; the lifting part 14, at least a part of the lifting part 14 is arranged in a lifting way, the lifting part 14 is connected with the frame body 13 in a driving way, so as to drive the frame body 13 to lift. The lifting part 14 can drive the annular conveyer belt 11 and the magnetic part 12 to ascend or descend so as to avoid or adsorb the curtain cloth.
Alternatively, for obtaining a good curtain cloth adsorption correction effect, the adsorption length of the endless conveyor belt 11 is usually selected in the range of 300mm-2000mm, preferably 400mm-600 mm. The width of the belt of the endless conveyor 11 is preferably 30mm to 200mm, preferably 40mm to 80 mm.
In this embodiment, the magnetic attraction mechanism further includes a plurality of rollers 15, the plurality of rollers 15 are rotatably disposed on the frame body 13, and the annular conveying belt 11 is sleeved on the plurality of rollers 15; the lifting part 14 includes a lifting guide part 141 and a second lifting driving part 142, the second lifting driving part 142 is drivingly connected to the frame body 13 to drive the frame body 13 to lift, and the lifting guide part 141 is matched with the frame body 13 to guide the frame body 13. By the rotation of the plurality of rollers 15, the endless conveyor belt 11 can be continuously operated. By the cooperation of the second elevation driving part 142 and the elevation guide part 141, the smooth elevation of the endless belt 11 can be realized.
Alternatively, the second elevation driving part 142 may employ an air cylinder. The elevation guide part 141 includes a guide rail and a slide groove which are engaged with each other. The plurality of rollers 15 comprise driven rollers and driving rollers, the magnetic attraction mechanism further comprises a servo motor 16, and the servo motor 16 is in driving connection with the driving rollers through synchronous belts or chains so as to drive the endless conveyor belt 11 to rotate.
In the present embodiment, the correction mechanism 20 includes: the deviation correcting driving part 21 is provided with at least one part which can move, and the deviation correcting driving part 21 is in driving connection with the magnetic attraction mechanism so as to drive the magnetic attraction mechanism to move; the deviation-rectifying guide part 22, the deviation-rectifying guide part 22 is matched with the magnetic attraction mechanism to guide the magnetic attraction mechanism. Thus, the correction driving part 21 and the correction guiding part 22 are matched to realize the stable displacement of the annular conveying belt 11 in the axial direction, thereby adjusting the position of the curtain cloth.
Optionally, the deviation rectifying driving portion 21 includes a servo motor and a screw rod, the servo motor drives the screw rod to rotate, and the screw rod is matched with an internal thread on the magnetic attraction mechanism to drive the magnetic attraction mechanism to move. With the arrangement, the displacement of the endless conveyor belt 11 and the cord fabric adsorbed on the endless conveyor belt 11 can be accurately controlled. Specifically, the deviation correcting guide 22 includes a guide rail and a chute. The number of the deviation rectifying guide portions 22 is two, and the two deviation rectifying guide portions 22 are respectively located on two sides of the deviation rectifying driving portion 21 so as to improve the guiding effect.
In this embodiment, the deviation correcting device further includes: and an adjusting mechanism 30, at least a part of the adjusting mechanism 30 is arranged along the conveying direction of the endless conveyor belt 11 in a position-adjustable manner, and the magnetic attraction mechanism is arranged on the adjusting mechanism 30 so as to adjust the position of the magnetic attraction mechanism in the conveying direction of the endless conveyor belt 11 through the adjusting mechanism 30. By providing the adjustment mechanism 30, the position of the endless conveyor belt 11 can be adjusted in the conveying direction of the endless conveyor belt 11 as needed to match the endless conveyor belt 11 with other mechanisms.
Optionally, the adjusting mechanism 30 includes a guide rail and a sliding groove, and the adjusting mechanism 30 further includes a driving portion, the driving portion drives the magnetic attraction mechanism to move, and the guide rail and the sliding groove guide the movement of the magnetic attraction mechanism. The deviation rectifying mechanism 20 is in driving connection with the adjusting mechanism 30 to drive the adjusting mechanism 30 and the magnetic attraction mechanism to move integrally.
The utility model discloses a further embodiment provides a deviation correcting system, and deviation correcting system includes feed conveyor 40, discharge conveyor 50 and deviation correcting device, and deviation correcting device is foretell deviation correcting device, and feed conveyor 40 and discharge conveyor 50 butt joint setting, feed conveyor 40 and discharge conveyor 50 all are used for carrying the curtain cloth, and the magnetism among the deviation correcting device is inhaled the mechanism and is located feed conveyor 40's top. Wherein the feeding conveyor 40 is arranged to convey the curtain and the discharge conveyor 50 is arranged to receive the curtain and to convey the curtain. The deviation correcting operation can be performed on two curtains which are respectively arranged on the feeding conveying device 40 and the discharging conveying device 50 and are staggered in the width direction through the deviation correcting device, so that the two curtains are aligned and connected conveniently. By adopting the scheme, when the deviation correcting device is used for correcting the deviation of materials such as the cord fabric, the annular conveying belt 11 can continuously run to keep the same speed as the conveyed cord fabric, then the annular conveying belt 11 can absorb the cord fabric and convey the cord fabric through the state change of the magnetic part, and then the deviation correcting operation of the cord fabric can be realized through the movement of the deviation correcting mechanism 20. By adopting the scheme, compared with the existing deviation correcting device, the annular conveying belt 11 does not need to accelerate or stop, the deviation correcting operation can still be simultaneously carried out when the cord fabric is conveyed at a higher speed, and the conveying and the joint operation of the cord fabric are not influenced, so that the deviation correcting and the joint efficiency of the cord fabric can be improved.
In this embodiment, the deviation correcting system further includes: a first position detecting part 61, the first position detecting part 61 is used for detecting the position of the head part of the cord fabric on the feeding and conveying device 40; a second position detecting part 62, the second position detecting part 62 is used for detecting the position of the curtain head part on the feeding and conveying device 40, and the second position detecting part 62 is close to the discharging and conveying device 50 relative to the first position detecting part 61; the control unit 63, the deviation correcting device, the first position detecting unit 61, and the second position detecting unit 62 are electrically connected to the control unit 63. Thus, the position of the fabric can be detected by the first position detecting part 61 and the second position detecting part 62, and the control part 63 can receive the detection results of the first position detecting part 61 and the second position detecting part 62 and then control the displacement of the deviation correcting device according to the detection results, thereby adjusting the position of the fabric in the width direction. Through the arrangement, automatic operation and accurate position control are convenient to realize, and the deviation rectifying effect is improved. The endless conveyor belt 11 is located on the obtuse-angle side of the curtain on the feed conveyor 40. Specifically, the first position detecting section 61 and the second position detecting section 62 can determine the position of the curtain head by detecting the edge of the curtain head.
In this embodiment, the deviation correcting system further includes: a width detection part 64, wherein the width detection part 64 is used for detecting the width of the cord fabric positioned on the feeding and conveying device 40, and the width detection part 64 is electrically connected with the control part 63; and/or a third position detection part 65, wherein the third position detection part 65 is used for detecting the position of the tail part of the curtain cloth on the discharging and conveying device 50, and the third position detection part 65 is electrically connected with the control part 63. The width of the fabric can be detected by the width detection part 64, so that the deviation correction position precision of the fabric can be further improved. The position of the curtain tail portion on the discharge conveyor 50 can be detected by the third position detecting section 65 to adjust the position of the curtain head portion on the endless conveyor belt 11 in accordance with the position of the curtain tail portion.
Optionally, the deviation correction system further comprises a baffle 66 disposed on one side of the discharge conveyor 50 to position the curtain on the discharge conveyor 50. This allows the position of the fabric on the discharge conveyor 50 to be determined in advance, thereby facilitating the correction of another fabric. Optionally, the deviation correcting system further comprises a joint device 70, and the joint device 70 is used for connecting the two corrected cord fabrics together to realize continuous operation of different procedures.
The utility model provides a deviation correcting system can adopt following deviation correcting method operation, and the deviation correcting method includes: the feeding conveyor 40 conveys the cord fabric towards the discharge conveyor 50 at a preset speed; the endless conveyor belt 11 located above the feeding conveyor 40 rotates at a preset speed; when the head of the cord fabric on the feeding and conveying device 40 reaches a preset position below the annular conveying belt 11, an adsorption area below the annular conveying belt 11 generates magnetic force to adsorb the head of the cord fabric to the lower surface of the annular conveying belt 11, and then the head of the cord fabric is continuously conveyed through the annular conveying belt 11; the position of the endless conveyor belt 11 is adjusted in the axial direction of the endless conveyor belt 11 so that the head of the curtain on the endless conveyor belt 11 is aligned in the width direction with the tail of the curtain on the discharge conveyor 50. By the aid of the deviation rectifying method, the deviation rectifying device,
when the correction operation is performed on materials such as the cord fabric, the annular conveying belt 11 can continuously run and keep the same speed with the conveyed cord fabric, when the head of the cord fabric reaches the preset position below the annular conveying belt 11, the annular conveying belt 11 can absorb the cord fabric and convey the cord fabric, and then the position of the annular conveying belt 11 is adjusted to realize the correction operation on the cord fabric. By adopting the scheme, compared with the existing correction mode, the annular conveying belt 11 does not need to accelerate or stop, the correction operation can be still carried out when the cord fabric is conveyed at a higher speed, and the conveying and the joint operation of the cord fabric are not influenced, so that the correction and the joint efficiency of the cord fabric can be improved.
In the embodiment, a magnetic part 12 is disposed in an area surrounded by the endless conveyor belt 11, the magnetic part 12 can be switched to an adsorption state and a release state, and when the magnetic part 12 is switched to the adsorption state, magnetic force is generated in the adsorption area to adsorb the head of the curtain cloth at a preset position to the lower surface of the endless conveyor belt 11; when the magnetic attraction part 12 is switched to the release state, the magnetic force in the attraction area is eliminated or weakened to release the attracted curtain cloth. Thus, the magnetic force in the adsorption area can be generated or eliminated or weakened by switching the state of the magnetic part 12, so that the curtain cloth can be adsorbed or released.
In the present embodiment, "when the head of the fabric on the feeding conveyor 40 reaches a predetermined position below the endless conveyor 11, the attraction area below the endless conveyor 11 generates a magnetic force" includes: the head of the cord fabric is detected to reach the preset position by the first position detection part 61, or the head of the cord fabric reaches the preset position by the operation speed and time of the feeding and conveying device 40; the endless conveyor belt 11 is lowered by a predetermined distance so that the head of the curtain cloth is positioned in the suction area, and then the suction area below the endless conveyor belt 11 generates a magnetic force. This allows for precise positional adjustment of the curtain. Moreover, the curtain cloth is convenient to be adsorbed or avoided by the lifting of the annular conveying belt 11.
In this embodiment, the deviation rectifying method further includes: determining the misalignment amount of the cord fabric on the feeding and conveying device 40 and the cord fabric on the discharging and conveying device 50 in the width direction; the distance that the endless conveyor belt 11 needs to be moved in the axial direction is determined according to the amount of misalignment. By adopting the arrangement, the deviation rectifying operation precision of the curtain cloth can be improved, and the adjustment is flexible.
In the present embodiment, "adjusting the position of the endless conveyor belt 11 in the axial direction of the endless conveyor belt 11 so that the curtain head portion on the endless conveyor belt 11 is aligned with the curtain tail portion on the discharge conveyor 50 in the width direction" includes at least one of: under the condition that the widths of the two curtain cloth are equal, after the position of the annular conveying belt 11 is adjusted, the edges of the two curtain cloth at the two sides are aligned; under the condition that the widths of the two curtain cloth are not equal, after the position of the annular conveying belt 11 is adjusted, the edges of one side of the two curtain cloth are aligned; under the condition that the widths of the two curtain cloth are not equal, after the position of the annular conveying belt 11 is adjusted, the width center lines of the two curtain cloth are aligned. Therefore, various deviation rectifying operations can be realized according to different requirements.
To facilitate understanding of the present solution, a specific example of the deviation rectifying operation is described below.
1. As shown in fig. 5, the right curtain 80 is fed forward by the feeding conveyor 40 at a high speed, and the endless conveyor belt 11 is also moved synchronously at the same speed.
2. When the right curtain cloth 80 is conveyed and fed to the position of the stub bar detection sensor (namely the first position detection part 61) below the annular conveying belt 11, the second lifting driving part 142 acts to enable the annular conveying belt 11 to fall to be close to the conveyed right curtain cloth 80 when the stub bar is determined to enter the lower part of the annular conveying belt 11 in a servo fixed length calculation mode of the feeding conveying device 40; the distance between the annular conveying belt 11 and the right curtain cloth 80 is required to meet the range of the adsorption force of the magnetic attraction pieces 121, and the preferred distance is 0.5mm-3 mm.
3. After the annular conveyer belt 11 falls down, the first lifting driving part 122 acts to make the magnetic attraction piece 121 fall down, the stub bar part of the right curtain cloth 80 is attracted to be tightly attached to the lower part of the annular conveyer belt 11 through the magnetic force of the magnet, the stub bar part of the right curtain cloth 80 is separated from the feeding conveyer device 40 under the attraction action of the magnetic attraction piece 121, and the stub bar part of the right curtain cloth 80 is continuously and synchronously conveyed forwards by the annular conveyer belt 11 under the attraction action of the magnetic attraction piece 121. Because the endless conveyor belt 11 and the feeding conveyor 40 are both servo-driven, synchronous conveying of the two conveyor belts can be achieved through servo control.
4. When the material head of the right side curtain 80 is continuously conveyed to the position of the second position detecting part 62, the position of the material head edge part of the right side curtain 80 is detected by the second position detecting part 62, and a position signal is transmitted to the control part 63.
5. As shown in fig. 5, the left side curtain 80 on the discharge conveyor 50 is positioned in advance, and the position of the tail portion of the left side curtain 80 can be determined in two ways, one of which is that the baffle 66 of the joint device 70 is positioned against the side; the second is detection by the third position detecting unit 65. Before the head of the right side curtain 80 is continuously conveyed to the position of the second position detecting part 62, the position of the tail part of the left side curtain 80 is detected and determined in advance, and a position signal is transmitted to the control part 63.
6. As shown in fig. 6, after receiving the position signal of the material head of the right curtain 80, the control part 63 compares the position signal with the position signal of the left curtain 80, calculates and analyzes the correction amount required for correction, and drives the endless belt 11 to move through the correction mechanism 20, that is, the material head of the right curtain 80 moves, so that the material head of the right curtain 80 is aligned with the position of the left curtain 80.
7. The actions are synchronously completed in the normal feeding process of the right side curtain cloth 80 and before positioning, so that no extra time is occupied, the joint efficiency is not influenced by the deviation rectifying action, and the joint efficiency is ensured.
8. The material head part of the right curtain cloth 80 reaches the material tail part of the left curtain cloth 80 to perform the jointing action.
9. And after the joint action is finished, the cord fabric is subjected to the discharging positioning action and the feeding action.
10. The above actions are repeated to form a continuous joint cycle.
11. Fig. 7 is a schematic view of the misalignment between the material head portion of the right side curtain cloth 80 and the material tail portion of the left side curtain cloth 80, where the misalignment is X. The misalignment may be both vertical and vertical, so the value of X may be positive or negative.
12. Fig. 8 is a schematic diagram after deviation correction, where b is c, when the width b of the right curtain 80 is set to be equal to the width c of the left curtain 80, and the deviation correction amount is X.
13. Fig. 9 is a post-correction diagram in which the width b of the right side curtain 80 and the width c of the left side curtain 80 are set to be unequal, that is, b ≠ c, and width detection is not employed. Due to the fact that width detection is not carried out, when the widths of the curtain cloth are unequal, single-side alignment can be achieved only by single-side rectification. This can be used without much effect from the change in the width of the curtain.
14. Fig. 10 is a schematic post-correction diagram in which the width b of the right side curtain 80 and the width c of the left side curtain 80 are set to be unequal, that is, b ≠ c, and the width detection is performed by a width detection section (CCD). The values of the widths b and c are detected by the CCD and transmitted to the control section 63. At this time, the deviation correction amount can be calculated according to different positive and negative values of X and the difference value between b and c, and the misalignment difference value between the right curtain 80 and the left curtain 80 is Y after deviation correction, namely the center lines are aligned.
15. When the angles alpha of the two curtains 80 are different, the position of the endless conveyor belt 11 relative to the joint line can be moved back and forth along the feeding direction by the adjusting mechanism 30 in advance, so that the position of the endless conveyor belt 11 is as close as possible to the position of the joint line to adapt to different angles.
16. When the width b of the right curtain 80 changes, the position of the endless conveyor belt 11 can be moved left and right in the width direction by changing the initial position of the deviation correcting mechanism 20, so as to adapt to different curtain widths.
The utility model discloses a formula deviation correcting device is inhaled to magnetism, realizes connecting the synchronous automatic deviation rectification of curtain cloth at the initiative feed in-process in the synchronous of carrying through servo drive's endless conveyor belt 11 and feed transport area, does not occupy and connects cycle time, has improved joint efficiency, and the highest joint efficiency reaches 24/minute. And real-time closed-loop control of joint misalignment is realized through a closed-loop detection and correction system, and the precision of joint misalignment is greatly improved. The misalignment precision of the joint is less than or equal to 0.5mm, and the requirement of the joint precision of the current high-end tire equipment is met.
The above is only a preferred embodiment of the present invention, and is not intended to limit the present invention, and various modifications and changes will occur to those skilled in the art. Any modification, equivalent replacement, or improvement made within the spirit and principle of the present invention should be included in the protection scope of the present invention.

Claims (10)

1. A deviation rectifying device, comprising:
the magnetic suction mechanism comprises an annular conveying belt (11) and a magnetic suction part (12), the annular conveying belt (11) is rotatably arranged, an area within a preset distance of the lower surface of the annular conveying belt (11) is a suction area, and the magnetic suction part (12) is located in an area formed by the annular conveying belt (11) in a surrounding mode; the magnetic part (12) has an adsorption state and a release state, and under the condition that the magnetic part (12) is in the adsorption state, magnetic force is generated in the adsorption area so as to suck up materials in the adsorption area and attach the materials to the lower surface of the annular conveying belt (11); under the condition that the magnetic part (12) is in the release state, the magnetic force in the adsorption area is eliminated or weakened to release the material;
the correcting mechanism (20), at least a part of the correcting mechanism (20) is movably arranged, and the correcting mechanism (20) is in driving connection with the magnetic attraction mechanism so as to drive the magnetic attraction mechanism to move along the axial direction of the annular conveying belt (11).
2. A deviation rectifying device according to claim 1, characterized in that said magnetic suction means (12) comprise:
the magnetic attraction piece (121), the magnetic attraction piece (121) has magnetism, the magnetic attraction piece (121) is arranged in a lifting manner, the magnetic attraction piece (121) has a descending position and an ascending position, and the descending position is close to the lower surface of the annular conveying belt (11) relative to the ascending position; the magnetic part (12) is in the adsorption state under the condition that the magnetic part (121) is located at the descending position, and the magnetic part (12) is in the release state under the condition that the magnetic part (121) is located at the ascending position.
3. A deviation rectifying device according to claim 2, characterized in that said magnetic suction means (12) comprise:
the guide plate is provided with a guide hole, the magnetic suction pieces (121) are arranged in the guide hole in a lifting manner, the guide hole and the magnetic suction pieces (121) are multiple, and the magnetic suction pieces (121) and the guide holes are arranged in a one-to-one correspondence manner;
the first lifting driving part (122) is in driving connection with the magnetic attracting pieces (121) so as to drive the magnetic attracting pieces (121) to lift.
4. The deviation correcting device of claim 1, wherein the magnetic attraction mechanism further comprises:
the annular conveying belt (11) and the magnetic suction part (12) are arranged on the frame body (13);
the lifting part (14), at least a part of the lifting part (14) can be arranged in a lifting manner, and the lifting part (14) is in driving connection with the frame body (13) so as to drive the frame body (13) to lift.
5. The deviation rectifying device according to claim 4,
the magnetic attraction mechanism further comprises a plurality of rollers (15), the rollers (15) are rotatably arranged on the frame body (13), and the annular conveying belt (11) is sleeved on the rollers (15);
the lifting part (14) comprises a lifting guide part (141) and a second lifting driving part (142), the second lifting driving part (142) is in driving connection with the frame body (13) to drive the frame body (13) to lift, and the lifting guide part (141) is matched with the frame body (13) to guide the frame body (13).
6. A deviation rectifying device according to claim 1, characterized in that said deviation rectifying mechanism (20) comprises:
the magnetic attraction device comprises a deviation rectifying driving part (21), at least one part of the deviation rectifying driving part (21) is movably arranged, and the deviation rectifying driving part (21) is in driving connection with the magnetic attraction mechanism so as to drive the magnetic attraction mechanism to move;
the deviation rectifying guide part (22), the deviation rectifying guide part (22) is matched with the magnetic suction mechanism to guide the magnetic suction mechanism.
7. The deviation rectification apparatus of claim 1, further comprising:
the adjusting mechanism (30), at least a part of the adjusting mechanism (30) is arranged along the conveying direction of the endless conveyor belt (11) in a position adjustable mode, the magnetic attraction mechanism is arranged on the adjusting mechanism (30), and the position of the magnetic attraction mechanism in the conveying direction of the endless conveyor belt (11) is adjusted through the adjusting mechanism (30).
8. A deviation correcting system is characterized by comprising a feeding conveying device (40), a discharging conveying device (50) and a deviation correcting device, wherein the deviation correcting device is the deviation correcting device in any one of claims 1 to 7, the feeding conveying device (40) and the discharging conveying device (50) are arranged in a butt joint mode, the feeding conveying device (40) and the discharging conveying device (50) are used for conveying curtain cloth, and a magnetic suction mechanism in the deviation correcting device is located above the feeding conveying device (40).
9. The deviation rectification system of claim 8, further comprising:
a first position detection part (61), wherein the first position detection part (61) is used for detecting the position of the head part of the cord fabric on the feeding and conveying device (40);
a second position detecting part (62), wherein the second position detecting part (62) is used for detecting the position of the curtain cloth head part positioned on the feeding and conveying device (40), and the second position detecting part (62) is close to the discharging and conveying device (50) relative to the first position detecting part (61);
and the control part (63), the deviation rectifying device, the first position detection part (61) and the second position detection part (62) are electrically connected with the control part (63).
10. The deviation correcting system of claim 9, further comprising:
a width detection part (64), wherein the width detection part (64) is used for detecting the width of the cord fabric on the feeding and conveying device (40), and the width detection part (64) is electrically connected with the control part (63); and/or the presence of a gas in the gas,
the third position detection part (65), the third position detection part (65) is used for detecting the position of the tail part of the curtain cloth on the discharging and conveying device (50), and the third position detection part (65) is electrically connected with the control part (63).
CN202020337365.4U 2020-03-17 2020-03-17 Deviation correcting device and deviation correcting system Active CN211846580U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202020337365.4U CN211846580U (en) 2020-03-17 2020-03-17 Deviation correcting device and deviation correcting system

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202020337365.4U CN211846580U (en) 2020-03-17 2020-03-17 Deviation correcting device and deviation correcting system

Publications (1)

Publication Number Publication Date
CN211846580U true CN211846580U (en) 2020-11-03

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Family Applications (1)

Application Number Title Priority Date Filing Date
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Country Status (1)

Country Link
CN (1) CN211846580U (en)

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