CN209754045U - Chamfering efficient sleeve type boring cutter bar - Google Patents
Chamfering efficient sleeve type boring cutter bar Download PDFInfo
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- CN209754045U CN209754045U CN201920395535.1U CN201920395535U CN209754045U CN 209754045 U CN209754045 U CN 209754045U CN 201920395535 U CN201920395535 U CN 201920395535U CN 209754045 U CN209754045 U CN 209754045U
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- 239000002173 cutting fluid Substances 0.000 claims abstract description 17
- 238000003754 machining Methods 0.000 claims description 3
- QNRATNLHPGXHMA-XZHTYLCXSA-N (r)-(6-ethoxyquinolin-4-yl)-[(2s,4s,5r)-5-ethyl-1-azabicyclo[2.2.2]octan-2-yl]methanol;hydrochloride Chemical compound Cl.C([C@H]([C@H](C1)CC)C2)CN1[C@@H]2[C@H](O)C1=CC=NC2=CC=C(OCC)C=C21 QNRATNLHPGXHMA-XZHTYLCXSA-N 0.000 claims 1
- 238000005121 nitriding Methods 0.000 claims 1
- 238000010791 quenching Methods 0.000 claims 1
- 230000000171 quenching effect Effects 0.000 claims 1
- 238000005496 tempering Methods 0.000 claims 1
- 238000000034 method Methods 0.000 description 4
- 239000002699 waste material Substances 0.000 description 3
- 238000005265 energy consumption Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000008878 coupling Effects 0.000 description 1
- 238000010168 coupling process Methods 0.000 description 1
- 238000005859 coupling reaction Methods 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000001125 extrusion Methods 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 238000003801 milling Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
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- Cutting Tools, Boring Holders, And Turrets (AREA)
Abstract
Description
技术领域technical field
本实用新型属于金属切削刀具领域,具体涉及一种可倒角高效套式镗刀杆。The utility model belongs to the field of metal cutting tools, in particular to a high-efficiency sleeve-type boring bar that can be chamfered.
背景技术Background technique
镗刀是镗削刀具的一种,加工中心使用的镗刀杆,比如普通铣刀,可加工高精度内孔、端面,加工外圆可采用套式镗刀,如图1所示,为本公司之前研发的一种套式镗刀杆,高速旋转稳定性强,加工效率高,但此种套式镗刀杆在使用过程中存在一些问题:The boring tool is a kind of boring tool. The boring bar used in the machining center, such as ordinary milling cutter, can process high-precision inner holes and end faces. A sleeve-type boring bar previously developed by the company has strong high-speed rotation stability and high processing efficiency, but there are some problems in the use of this sleeve-type boring bar:
1、倒角需更换刀具1. The chamfering tool needs to be replaced
外圆镗后绝大多数需要进行去毛刺、倒角操作,仅设置有一个刀片,只能完成工件中的外圆切削,对于说明书附图2所示的具有倒角圆工件而言,工件中的外圆及倒角需要分别使用两把刀具单独加工,那么采用套式镗刀对该工件的加工过程中,就需要更换刀具,不仅加工效率低下,同时还容易导致加工精度不稳定;After cylindrical boring, most of them need to be deburred and chamfered. Only one blade is provided, which can only complete the cylindrical cutting in the workpiece. The outer circle and chamfering of the workpiece need to be processed separately by two tools, so in the process of processing the workpiece with the sleeve boring tool, the tool needs to be replaced, which not only reduces the processing efficiency, but also easily leads to unstable processing accuracy;
2、排削不及时造成工件表面划痕与黑斑2. Untimely cutting will cause scratches and black spots on the surface of the workpiece
由于套式镗刀是将工件置于包围的套筒,高速切削且切削量大时,工件去除的废屑容易滞留,与镗刀片、套筒挤压,会导致工件表面出现划痕,高速旋转会造成灼烧,导致工件表面黑斑;Since the sleeve type boring tool places the workpiece in the surrounding sleeve, when high-speed cutting and a large amount of cutting are used, the waste chips removed from the workpiece are easy to stay, and the extrusion with the boring blade and the sleeve will cause scratches on the surface of the workpiece and high-speed rotation. It will cause burning, resulting in black spots on the surface of the workpiece;
3、为了稳定性,套式镗刀杆重量较大3. For stability, the sleeve type boring bar is heavy
对加工中心功率提出要求,且耗能较大。The power of the machining center is required, and the energy consumption is relatively large.
实用新型内容Utility model content
针对现有技术所存在的上述不足,本实用新型要解决的技术问题是现有套式镗刀杆无法同时加工倒角,排屑不畅,重量较大影响节能。In view of the above-mentioned deficiencies in the prior art, the technical problems to be solved by the present invention are that the existing sleeve-type boring bars cannot process chamfers at the same time, the chip evacuation is not smooth, and the heavy weight affects energy saving.
为了解决上述技术问题,本实用新型提供一种可倒角高效套式镗刀杆,包括刀柄、刀头、弧形缺口,还包括第二镗刀片、倒角刀片、切削液通路,In order to solve the above technical problems, the utility model provides a chamfered high-efficiency sleeve-type boring bar, which includes a tool handle, a tool head, an arc-shaped notch, and also includes a second boring blade, a chamfering blade, and a cutting fluid passage.
所述刀柄前端安装有刀头,所述刀头为圆柱,且与刀头平行设置有两个对称的横向平面,所述刀头上设置有两个弧形缺口,所述弧形缺口包括设置有刀片安装座的平面,所述弧形缺口的平面与所述刀柄轴向平行,A cutter head is installed at the front end of the handle, the cutter head is a cylinder, and two symmetrical transverse planes are arranged parallel to the cutter head, and two arc-shaped notches are arranged on the cutter head, and the arc-shaped notches include The plane of the blade mounting seat is provided, and the plane of the arc-shaped notch is parallel to the axial direction of the shank,
所述刀头前部中心设置有套孔,所述套孔为圆柱形,且直径比工件外圆毛坯大,加工件可深入所述套孔,The center of the front part of the cutter head is provided with a sleeve hole, the sleeve hole is cylindrical, and the diameter is larger than the outer circle blank of the workpiece, and the workpiece can penetrate into the sleeve hole,
所述刀头前部的刀头端面为平面,靠近所述刀头端面处的弧形缺口的平面处设置有第一镗刀片、所述第二镗刀片,所述第一镗刀片、第二镗刀片对称设置,刀尖距离与外圆切削直径相同。The end face of the cutter head at the front of the cutter head is a plane, and the plane close to the arc-shaped notch at the end face of the cutter head is provided with a first boring blade, the second boring blade, and the first boring blade and the second boring blade. The boring inserts are arranged symmetrically, and the tool tip distance is the same as the external cutting diameter.
进一步地,所述导杆和刀头内设置有细长的切削液通路,所述切削液通路一端位于所述导杆末端端面中心,且与加工中心主轴上的切削液管道连通,另一端贯通所述刀头的套孔中心。Further, the guide rod and the cutter head are provided with a slender cutting fluid passage, one end of the cutting fluid passage is located in the center of the end face of the guide rod, and communicates with the cutting fluid pipeline on the main shaft of the machining center, and the other end passes through. the hole center of the cutter head.
进一步地,所述刀柄上设置有螺丝紧固面,所述螺丝紧固面为细长平面,螺栓穿过主轴连接部件固定在所述螺丝紧固面上。Further, the handle is provided with a screw fastening surface, the screw fastening surface is an elongated plane, and the bolts are fixed on the screw fastening surface through the main shaft connecting part.
进一步地,为了提高加工精度,所述第一镗刀片、第二镗刀片、倒角刀片为菱形刀片,所述第一镗刀片、第二镗刀片靠外侧边超出所述刀头端面,且与所述刀头端面平行。Further, in order to improve the machining accuracy, the first boring insert, the second boring insert, and the chamfering insert are diamond-shaped inserts, and the first boring insert and the second boring insert extend beyond the end face of the cutter head by the outer side, and parallel to the end face of the cutter head.
进一步地,所述第一镗刀片、第二镗刀片、倒角刀片通过M5螺母可拆卸地安装在所述刀头上,所述第一镗刀片、第二镗刀片的切削刀尖为圆角,所述倒角刀片的切削刃与所述导杆轴线呈45度。Further, the first boring insert, the second boring insert, and the chamfering insert are detachably mounted on the cutter head through an M5 nut, and the cutting tips of the first boring insert and the second boring insert are rounded corners. , the cutting edge of the chamfering insert is 45 degrees from the axis of the guide rod.
进一步地,所述第一镗刀片、第二镗刀片、倒角刀片的型号为CCMT120408。Further, the models of the first boring insert, the second boring insert and the chamfer insert are CCMT120408.
进一步地,为了提高刀具强度,增加使用寿命,所述导杆与刀头经过调质与氮化。Further, in order to improve the strength of the tool and increase the service life, the guide rod and the tool head are quenched, tempered and nitrided.
进一步地,所述两个横向平面的距离为所述刀头直径的60%—75%。Further, the distance between the two transverse planes is 60%-75% of the diameter of the cutter head.
本实用新型的有益效果是:The beneficial effects of the present utility model are:
1、本实用新型可一次完成加工件的外圆镗与倒角,精度较高。1. The utility model can complete the cylindrical boring and chamfering of the workpiece at one time, with high precision.
2、采用对称的两片镗刀片切削加工件外圆,使用寿命更长,避免刀头受力不均导致变形;2. Two symmetrical boring inserts are used to cut the outer circle of the workpiece, which has a longer service life and avoids deformation caused by uneven force on the tool head;
3、刀柄和刀头贯通有切削液通路,可从内部冲洗加工件的废屑;3. There is a cutting fluid passage through the tool holder and the tool head, which can flush the waste chips of the workpiece from the inside;
4、刀柄上设置螺丝紧固面,导杆装夹更稳固;4. The screw fastening surface is set on the handle, and the guide rod is more stable;
5、刀头上非必要的位置通过横向平面减重,耗能更少。5. The unnecessary positions on the cutter head are reduced in weight through the lateral plane, and the energy consumption is less.
附图说明Description of drawings
图1为本实用新型所要解决的加工件示意图;Fig. 1 is a schematic diagram of a workpiece to be solved by the utility model;
图2为本公司之前的可倒角高效套式镗刀杆方案;Figure 2 shows the company's previous scheme of chamferable high-efficiency sleeve boring bar;
图3为本实用新型所述的可倒角高效套式镗刀杆的正视图;3 is a front view of the chamfered high-efficiency sleeve-type boring bar according to the utility model;
图4为法兰定位盘与汽车联结半轴装配的左视图。Figure 4 is a left side view of the flange positioning plate assembled with the automobile coupling axle shaft.
图中:1弧形缺口,2刀头,3第一镗刀片,4刀头端面,5刀柄,6套孔,7工件外圆,8工件倒角,9第二镗刀片,10加工件,11螺丝紧固面,12切削液通路,13横向平面,14倒角刀片。In the picture: 1 arc-shaped notch, 2 cutter head, 3 first boring blade, 4 cutter head end face, 5 tool holder, 6 sets of holes, 7 workpiece outer circle, 8 workpiece chamfer, 9 second boring blade, 10 workpiece , 11 screw fastening surface, 12 cutting fluid passages, 13 transverse planes, 14 chamfering inserts.
具体实施方式Detailed ways
下面结合附图和具体实施例详细描述一下本实用新型的具体内容。The specific content of the present utility model will be described in detail below with reference to the accompanying drawings and specific embodiments.
如图3、4所示,一种可倒角高效套式镗刀杆,包括刀柄5、刀头2、弧形缺口1,还包括第二镗刀片9、倒角刀片14、切削液通路12,As shown in Figures 3 and 4, a high-efficiency sleeve-type boring bar that can be chamfered includes a tool handle 5, a tool head 2, an arc-shaped notch 1, a second boring blade 9, a chamfering blade 14, and a cutting fluid passage. 12,
所述刀柄5前端安装有刀头2,所述刀头2为圆柱,且与刀头2平行设置有两个对称的横向平面13,所述刀头2上设置有两个弧形缺口1,所述弧形缺口1包括设置有刀片安装座的平面,所述弧形缺口1的平面与所述刀柄5轴向平行,The front end of the handle 5 is provided with a cutter head 2, the cutter head 2 is a cylinder, and two symmetrical transverse planes 13 are arranged parallel to the cutter head 2, and two arc-shaped notches 1 are provided on the cutter head 2. , the arc-shaped gap 1 includes a plane provided with a blade mounting seat, and the plane of the arc-shaped gap 1 is axially parallel to the tool handle 5,
所述刀头2前部中心设置有套孔6,所述套孔6为圆柱形,且直径比工件外圆7毛坯大,加工件10可深入所述套孔6,The center of the front part of the cutter head 2 is provided with a sleeve hole 6, the sleeve hole 6 is cylindrical, and the diameter is larger than the blank 7 of the workpiece outer circle, and the workpiece 10 can penetrate into the sleeve hole 6,
所述刀头2前部的刀头端面4为平面,靠近所述刀头端面4处的弧形缺口1的平面处设置有第一镗刀片3、所述第二镗刀片9,所述第一镗刀片3、第二镗刀片9对称设置,刀尖距离与外圆切削直径相同。The cutter head end face 4 at the front of the cutter head 2 is a plane, and the plane close to the arc-shaped gap 1 at the cutter head end face 4 is provided with the first boring blade 3, the second boring blade 9, and the first boring blade 9. The first boring insert 3 and the second boring insert 9 are arranged symmetrically, and the distance between the tool tips is the same as the outer circle cutting diameter.
在实际应用中,所述导杆和刀头2内设置有细长的切削液通路12,所述切削液通路12一端位于所述导杆末端端面中心,且与加工中心主轴上的切削液管道连通,另一端贯通所述刀头2的套孔6中心。In practical applications, the guide rod and the cutter head 2 are provided with an elongated cutting fluid passage 12, one end of the cutting fluid passage 12 is located at the center of the end face of the guide rod, and is connected to the cutting fluid pipeline on the main shaft of the machining center. connected, and the other end penetrates through the center of the sleeve hole 6 of the cutter head 2 .
在实际应用中,所述刀柄5上设置有螺丝紧固面11,所述螺丝紧固面11为细长平面,螺栓穿过主轴连接部件固定在所述螺丝紧固面11上。In practical application, the handle 5 is provided with a screw fastening surface 11 , the screw fastening surface 11 is a slender plane, and the bolts are fixed on the screw fastening surface 11 through the main shaft connecting member.
在实际应用中,为了提高加工精度,所述第一镗刀片3、第二镗刀片9、倒角刀片14为菱形刀片,所述第一镗刀片3、第二镗刀片9靠外侧边超出所述刀头端面4,且与所述刀头端面4平行。In practical applications, in order to improve the machining accuracy, the first boring insert 3, the second boring insert 9, and the chamfering insert 14 are diamond-shaped inserts, and the first boring insert 3 and the second boring insert 9 are beyond the outer edge. The end face 4 of the cutter head is parallel to the end face 4 of the cutter head.
在实际应用中,所述第一镗刀片3、第二镗刀片9、倒角刀片14通过M5螺母可拆卸地安装在所述刀头2上,所述第一镗刀片3、第二镗刀片9的切削刀尖为圆角,所述倒角刀片14的切削刃与所述导杆轴线呈45度。In practical applications, the first boring insert 3 , the second boring insert 9 and the chamfering insert 14 are detachably mounted on the cutter head 2 through M5 nuts, the first boring insert 3 , the second boring insert 14 The cutting tip of 9 is rounded, and the cutting edge of the chamfering insert 14 is at 45 degrees to the axis of the guide rod.
在实际应用中,所述第一镗刀片3、第二镗刀片9、倒角刀片14的型号为CCMT120408。In practical applications, the models of the first boring insert 3, the second boring insert 9, and the chamfering insert 14 are CCMT120408.
在实际应用中,为了提高刀具强度,增加使用寿命,所述导杆与刀头2经过调质与氮化。In practical applications, in order to improve the strength of the tool and increase the service life, the guide rod and the tool head 2 are quenched, tempered and nitrided.
在实际应用中,所述两个横向平面13的距离为所述刀头2直径的60%—75%。In practical applications, the distance between the two transverse planes 13 is 60%-75% of the diameter of the cutter head 2 .
综上所述,本实用新型可一次完成加工件的外圆镗与倒角,刀头受力均匀,使用寿命长;可从内部冲洗加工件的废屑,且精度较高。To sum up, the utility model can complete the cylindrical boring and chamfering of the workpiece at one time, the cutter head is uniformly stressed, and has a long service life; the waste chips of the workpiece can be washed from the inside, and the precision is high.
以上显示和描述了本实用新型的基本原理、主要特征及优点。本行业的技术人员应该了解,上述实施方式只为说明本实用新型的技术构思及特点,其目的在于让熟悉此项技术的人士能够了解本实用新型的内容并加以实施,并不能以此限制本实用新型的保护范围,凡根据本实用新型精神实质所作的等效变化或修饰,都应涵盖在本实用新型的保护范围内。The above shows and describes the basic principles, main features and advantages of the present invention. It should be understood by those skilled in the art that the above-mentioned embodiments are only intended to illustrate the technical concept and characteristics of the present utility model, and the purpose thereof is to enable persons familiar with this technology to understand the contents of the present utility model and implement them, and not to limit the present utility model by this. In the protection scope of the utility model, all equivalent changes or modifications made according to the spirit of the present utility model shall be covered within the protection scope of the present utility model.
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
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CN114951784A (en) * | 2022-07-29 | 2022-08-30 | 浙江辉旺机械科技股份有限公司 | Major-diameter side wall groove forming cutter for aluminum die castings and machining process |
CN115749143A (en) * | 2022-11-28 | 2023-03-07 | 中交第二航务工程局有限公司 | Rib thread clamping piece type steel bar connector |
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2019
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Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
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CN114951784A (en) * | 2022-07-29 | 2022-08-30 | 浙江辉旺机械科技股份有限公司 | Major-diameter side wall groove forming cutter for aluminum die castings and machining process |
CN114951784B (en) * | 2022-07-29 | 2022-12-02 | 浙江辉旺机械科技股份有限公司 | Major-diameter side wall groove forming cutter for aluminum die castings and machining process |
CN115749143A (en) * | 2022-11-28 | 2023-03-07 | 中交第二航务工程局有限公司 | Rib thread clamping piece type steel bar connector |
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PE01 | Entry into force of the registration of the contract for pledge of patent right | ||
PE01 | Entry into force of the registration of the contract for pledge of patent right |
Denomination of utility model: A chamferable high-efficiency sleeve boring bar Effective date of registration: 20210824 Granted publication date: 20191210 Pledgee: Postal Savings Bank of China Limited Yancheng branch Pledgor: YANCHENG JINGQI CUTTER Co.,Ltd. Registration number: Y2021320000193 |
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PC01 | Cancellation of the registration of the contract for pledge of patent right | ||
PC01 | Cancellation of the registration of the contract for pledge of patent right |
Date of cancellation: 20220927 Granted publication date: 20191210 Pledgee: Postal Savings Bank of China Limited Yancheng branch Pledgor: YANCHENG JINGQI CUTTER Co.,Ltd. Registration number: Y2021320000193 |
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CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20191210 |