CN209664392U - Cylinder cap fuel injector aperture knife tool - Google Patents
Cylinder cap fuel injector aperture knife tool Download PDFInfo
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- CN209664392U CN209664392U CN201920532302.1U CN201920532302U CN209664392U CN 209664392 U CN209664392 U CN 209664392U CN 201920532302 U CN201920532302 U CN 201920532302U CN 209664392 U CN209664392 U CN 209664392U
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- 239000000446 fuel Substances 0.000 title 1
- 238000003754 machining Methods 0.000 claims abstract description 13
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 abstract description 18
- 229910052742 iron Inorganic materials 0.000 abstract description 9
- 238000000034 method Methods 0.000 abstract description 9
- 239000002699 waste material Substances 0.000 description 3
- 238000002360 preparation method Methods 0.000 description 2
- 238000013459 approach Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000005265 energy consumption Methods 0.000 description 1
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Abstract
本实用新型属于刀具技术领域,公开了一种气缸盖喷油器孔加工刀具。其主要技术特征为:包括刀尾、刀体和刀头,其特征在于:所述刀头包括前刀头、中刀头和后刀头;所述中刀头包括中刀头本体、至少两个中刀片,所述中刀头本体的截面为齿轮状,所述中刀片固定在中齿上,所述中刀片的刀刃一侧与相邻的中齿之间形成中排屑槽,在远离中刀片的刀刃一侧的中齿上带有缺口。一道工序同时完成三个功能,加工效率大大提高,节约了能源,在远离中刀片的刀刃一侧的中齿上带有缺口,使得远离中刀片的刀刃一侧中排屑槽坡度下,在刀具转动过程中,废铁屑很容易被排出,避免了废铁屑堆积在中排屑槽和刀刃和腔壁之间,节约了能源,腔壁的内壁面更加光滑。
The utility model belongs to the technical field of cutting tools, and discloses a cutting tool for machining an injector hole of a cylinder head. Its main technical features are: including a knife tail, a knife body and a knife head, and it is characterized in that: the knife head includes a front knife head, a middle knife head and a rear knife head; the middle knife head includes a middle knife head body, at least two The middle blade, the section of the middle cutter head body is gear-shaped, the middle blade is fixed on the middle teeth, and the middle chip flute is formed between the edge side of the middle blade and the adjacent middle teeth, and the middle chip is far away from the middle teeth. The middle tooth on the edge side of the middle blade is notched. One process completes three functions at the same time, which greatly improves the processing efficiency and saves energy. There is a notch on the middle tooth on the side of the blade away from the middle blade, so that under the slope of the middle chip flute on the side of the blade away from the middle blade During the rotation process, the scrap iron scraps are easily discharged, which avoids the scrap iron scraps accumulating between the middle chip removal groove, the cutting edge and the cavity wall, saving energy, and the inner wall surface of the cavity wall is smoother.
Description
技术领域technical field
本实用新型属于刀具技术领域,尤其涉及一种气缸盖喷油器孔加工刀具。The utility model belongs to the technical field of tools, in particular to a tool for machining a cylinder head injector hole.
背景技术Background technique
在气缸盖制备时,气缸盖上的喷油器孔的加工需要用立铣刀、扩孔刀和倒角刀。首先用立铣刀将喷油器孔内壁铣一遍,然后用扩孔刀将圆孔扩到设计大小,然后用倒角刀将喷油器孔外侧做出倒角。上述制备方法存在以下缺陷:其一,上述方法需要三道工序,加工效率低,加工成本高、能源浪费严重;其二,由于喷油器孔直径小,而且较深,普通刀具的排屑槽呈“V”字型,废铁屑容易留在排屑槽内,不容易排出,随着排屑槽内的废铁屑的增加,废铁屑会在刀刃与腔壁之间,造成腔壁的内壁面带有划痕,光洁度差,增大了刀具转动的阻力,浪费了能源,而且还会造成刀具的损坏。In the preparation of the cylinder head, the machining of the injector hole on the cylinder head requires the use of end mills, reamers and chamfering tools. First mill the inner wall of the injector hole with an end mill, then expand the round hole to the design size with a reaming knife, and then use a chamfering knife to chamfer the outside of the injector hole. The above-mentioned preparation method has the following defects: firstly, the above-mentioned method requires three processes, the processing efficiency is low, the processing cost is high, and the energy waste is serious; With the shape of "V", the scrap iron is easy to stay in the chip flute, and it is not easy to discharge. There are scratches on the inner wall of the tool, and the finish is poor, which increases the resistance of the tool to rotate, wastes energy, and also causes damage to the tool.
实用新型内容Utility model content
本实用新型要解决的技术问题就是提供一种加工效率高、加工成本低、能源消耗少、使用寿命长、腔壁的内壁面的光洁度好的气缸盖喷油器孔加工刀具。The technical problem to be solved by the utility model is to provide a cylinder head injector hole machining tool with high processing efficiency, low processing cost, low energy consumption, long service life and good surface finish of the inner wall of the cavity wall.
为解决上述问题,本实用新型气缸盖喷油器孔加工刀具采用的技术方案为:包括刀尾、刀体和刀头,其特征在于:所述刀头包括前刀头、中刀头和后刀头;所述前刀头包括前刀头本体、至少两个前刀片,所述前刀头本体的截面为齿轮状,所述前刀片固定在前齿上,所述前刀片的刀刃一侧与相邻的前齿之间形成前排屑槽;所述中刀头包括中刀头本体、至少两个中刀片,所述中刀头本体的截面为齿轮状,所述中刀片固定在中齿上,所述中刀片的刀刃一侧与相邻的中齿之间形成中排屑槽,在远离中刀片的刀刃一侧的中齿上带有缺口;所述的后刀头包括后刀头本体和后刀片,所述后刀片固定在后刀头本体上,后刀片的刀刃一侧与相邻的后齿之间形成后排屑槽,所述后刀片包括直刀片和斜刀片。In order to solve the above-mentioned problems, the technical solution adopted by the cylinder head injector hole machining tool of the present invention is as follows: it includes a cutter tail, a cutter body and a cutter head, and is characterized in that: the cutter head comprises a front cutter head, a middle cutter head and a rear cutter head. A cutter head; the front cutter head includes a front cutter head body and at least two front blades, the section of the front cutter head body is gear-shaped, the front blade is fixed on the front teeth, and the front blade is on one side of the blade. A front chip flute is formed between the adjacent front teeth; the middle cutter head comprises a middle cutter head body and at least two middle blades, the cross section of the middle cutter head body is gear-shaped, and the middle blade is fixed in the middle cutter head On the teeth, a middle chip flute is formed between the edge side of the middle blade and the adjacent middle teeth, and there is a gap on the middle tooth on the side away from the blade edge of the middle blade; the back cutter head includes a back cutter A head body and a rear blade, the rear blade is fixed on the rear blade head body, a rear chip flute is formed between the edge side of the rear blade and the adjacent rear teeth, and the rear blade includes a straight blade and an oblique blade.
其附加技术特征为:Its additional technical features are:
所述前刀片为四个,所述中刀片为两个。There are four front blades and two middle blades.
本实用新型所提供的气缸盖喷油器孔加工刀具与现有技术相比,具有以下优点:其一,由于包括刀尾、刀体和刀头,其特征在于:所述刀头包括前刀头、中刀头和后刀头;所述前刀头包括前刀头本体、至少两个前刀片,所述前刀头本体的截面为齿轮状,所述前刀片固定在前齿上,所述前刀片的刀刃一侧与相邻的前齿之间形成前排屑槽;所述中刀头包括中刀头本体、至少两个中刀片,所述中刀头本体的截面为齿轮状,所述中刀片固定在中齿上,所述中刀片的刀刃一侧与相邻的中齿之间形成中排屑槽,在远离中刀片的刀刃一侧的中齿上带有缺口;所述的后刀头包括后刀头本体和后刀片,所述后刀片固定在后刀头本体上,后刀片的刀刃一侧与相邻的后齿之间形成后排屑槽,所述后刀片包括直刀片和斜刀片,在前进过程中,既实现了立铣刀的功能,而且还可以起到扩孔的功能,在后刀片接近气缸盖表面时,随着刀具的前进,在喷油器孔外侧形成倒角,一道工序同时完成三个功能,加工效率大大提高,节约了能源,在远离中刀片的刀刃一侧的中齿上带有缺口,使得远离中刀片的刀刃一侧中排屑槽坡度下,在刀具转动过程中,废铁屑很容易被排出,避免了废铁屑堆积在中排屑槽和刀刃和腔壁之间,节约了能源,腔壁的内壁面更加光滑;其二,由于所述前刀片为四个,所述中刀片为两个,废铁屑排出更加彻底。Compared with the prior art, the tool for machining the cylinder head injector hole provided by the utility model has the following advantages: firstly, since it includes a cutter tail, a cutter body and a cutter head, the cutter head is characterized in that: the cutter head includes a front cutter head, middle cutter head and rear cutter head; the front cutter head comprises a front cutter head body and at least two front blades, the section of the front cutter head body is gear-shaped, and the front blades are fixed on the front teeth, so A front chip flute is formed between the edge side of the front blade and the adjacent front teeth; the middle cutter head comprises a middle cutter head body and at least two middle blades, and the section of the middle cutter head body is gear-shaped, The middle blade is fixed on the middle teeth, a middle chip flute is formed between one side of the blade edge of the middle blade and the adjacent middle teeth, and there is a gap on the middle tooth on the side away from the blade edge of the middle blade; the The rear cutter head includes a rear cutter head body and a rear blade, the rear blade is fixed on the rear cutter head body, and a rear chip flute is formed between the edge side of the rear blade and the adjacent rear teeth, and the rear blade includes Straight blade and oblique blade, in the process of advancing, not only realize the function of end mill, but also can play the function of reaming. Chamfering is formed on the outside, and three functions are completed in one process at the same time, which greatly improves the processing efficiency and saves energy. Under the slope, during the rotation of the tool, the scrap iron scraps are easily discharged, which avoids the scrap iron scraps accumulating between the middle chip flute and the cutting edge and the cavity wall, saving energy, and the inner wall surface of the cavity wall is smoother; , Since there are four front blades and two middle blades, the scrap iron scraps are discharged more thoroughly.
附图说明Description of drawings
图1为本实用新型气缸盖喷油器孔加工刀具的结构示意图;Fig. 1 is the structural representation of the utility model cylinder head injector hole machining tool;
图2为图1的A-A剖面图;Fig. 2 is the A-A sectional view of Fig. 1;
图3为图1的B-B剖面图。FIG. 3 is a B-B sectional view of FIG. 1 .
具体实施方式Detailed ways
下面结合附图和具体实施方式对本实用新型气缸盖喷油器孔加工刀具的结构和使用原理做进一步详细说明。The structure and usage principle of the cylinder head injector hole machining tool of the present invention will be further described in detail below with reference to the accompanying drawings and specific embodiments.
如图1、图2和图3所示,本实用新型气缸盖喷油器孔加工刀具的结构示意图,本实用新型气缸盖喷油器孔加工刀具包括刀尾1、刀体2和刀头3,刀头3包括前刀头4、中刀头5和后刀头6;前刀头4包括前刀头本体41、至少两个前刀片42,前刀头本体41的截面为齿轮状,前刀片42固定在前齿43上。前刀片42的刀刃44一侧与相邻的前齿之间形成前排屑槽45。中刀头5包括中刀头本体51、至少两个中刀片52,中刀头本体51的截面为齿轮状,中刀片52固定在中齿53上,中刀片52的刀刃54一侧与相邻的中齿之间形成中排屑槽55,在远离中刀片52的刀刃54一侧的中齿53上带有缺口56。后刀头6包括后刀头本体61和后刀片62,后刀片62固定在后刀头本体61上,后刀片62的刀刃63一侧与相邻的后齿64之间形成和排屑槽65,后刀片6包括直刀片7和斜刀片8。在前进过程中,既实现了立铣刀的功能,而且还可以起到扩孔的功能,在后刀片接近气缸盖表面时,随着刀具的前进,在喷油器孔外侧形成倒角,一道工序同时完成三个功能,加工效率大大提高,节约了能源。在远离中刀片的刀刃一侧的中齿上带有缺口,使得远离中刀片的刀刃一侧中排屑槽坡度下,在刀具转动过程中,废铁屑很容易被排出,避免了废铁屑堆积在中排屑槽和刀刃和腔壁之间,节约了能源,腔壁的内壁面更加光滑。As shown in Figure 1, Figure 2 and Figure 3, the structural schematic diagram of the cylinder head injector hole machining tool of the present utility model, the utility model cylinder head injector hole machining tool includes a knife tail 1, a knife body 2 and a knife head 3 , the cutter head 3 includes a front cutter head 4, a middle cutter head 5 and a rear cutter head 6; the front cutter head 4 includes a front cutter head body 41 and at least two front blades 42. The section of the front cutter head body 41 is gear-shaped, and the front cutter head The blade 42 is fixed on the front teeth 43 . A front chip flute 45 is formed between the side of the cutting edge 44 of the front insert 42 and the adjacent front teeth. The middle cutter head 5 includes a middle cutter head body 51 and at least two middle cutter blades 52. The cross section of the middle cutter head body 51 is gear-shaped, the middle cutter head 52 is fixed on the middle tooth 53, and the side of the cutter edge 54 of the middle cutter head 52 is adjacent to the middle cutter head 52. A middle chip flute 55 is formed between the middle teeth of the middle blade 52 , and a notch 56 is formed on the middle tooth 53 on the side away from the cutting edge 54 of the middle blade 52 . The back cutter head 6 includes a back cutter head body 61 and a back cutter head 62 , the back cutter head 62 is fixed on the back cutter head body 61 , and a chip removal groove 65 is formed between the side of the cutting edge 63 of the back cutter head 62 and the adjacent back teeth 64 . , the rear blade 6 includes a straight blade 7 and an oblique blade 8 . In the process of advancing, it not only realizes the function of the end mill, but also can play the function of reaming. When the rear blade approaches the surface of the cylinder head, as the tool advances, a chamfer is formed on the outside of the injector hole. The process completes three functions at the same time, the processing efficiency is greatly improved, and the energy is saved. There is a notch on the middle tooth on the side away from the blade edge of the middle blade, so that the scrap iron can be easily discharged during the rotation of the tool under the slope of the middle chip groove on the side away from the blade edge of the middle blade, avoiding the waste iron scrap It accumulates between the middle chip flute and the cutting edge and the cavity wall, saving energy, and the inner wall surface of the cavity wall is smoother.
前刀片42为四个,中刀片52为两个,废铁屑排出更加彻底。There are four front blades 42 and two middle blades 52, and the scrap iron scraps are discharged more thoroughly.
本实用新型的保护范围不仅仅局限于上述实施例,只要结构与本实用新型气缸盖喷油器孔加工刀具结构相同或相似,就落在本实用新型保护的范围。The protection scope of the present invention is not limited to the above-mentioned embodiments, as long as the structure is the same as or similar to the structure of the cylinder head injector hole machining tool of the present invention, it falls within the protection scope of the present invention.
Claims (2)
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201920532302.1U CN209664392U (en) | 2019-04-18 | 2019-04-18 | Cylinder cap fuel injector aperture knife tool |
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| Application Number | Priority Date | Filing Date | Title |
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| CN201920532302.1U CN209664392U (en) | 2019-04-18 | 2019-04-18 | Cylinder cap fuel injector aperture knife tool |
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| CN209664392U true CN209664392U (en) | 2019-11-22 |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111438400A (en) * | 2020-05-28 | 2020-07-24 | 广西玉柴机器股份有限公司 | Iron scrap discharging device for oil injector hole machining |
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2019
- 2019-04-18 CN CN201920532302.1U patent/CN209664392U/en active Active
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111438400A (en) * | 2020-05-28 | 2020-07-24 | 广西玉柴机器股份有限公司 | Iron scrap discharging device for oil injector hole machining |
| CN111438400B (en) * | 2020-05-28 | 2024-03-29 | 广西玉柴机器股份有限公司 | Scrap iron discharging device for machining holes of oil sprayer |
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Address after: 053800 north of middle section of Taishan East Road, Chengcheng new area, Shenzhou City, Hengshui City, Hebei Province Patentee after: Hebei Ruifeng Technology Co.,Ltd. Address before: 053800 north of middle Taishan Road, Shenzhou City New District, Hengshui City, Hebei Province Patentee before: HEBEI RUIFENG POWER CYLINDER Co.,Ltd. |
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| PE01 | Entry into force of the registration of the contract for pledge of patent right |
Denomination of utility model: Cylinder head injector hole machining tool Effective date of registration: 20220824 Granted publication date: 20191122 Pledgee: Cangzhou Bank Co.,Ltd. Hengshui Shenzhou Sub branch Pledgor: Hebei Ruifeng Technology Co.,Ltd. Registration number: Y2022110000188 |
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Date of cancellation: 20230927 Granted publication date: 20191122 Pledgee: Cangzhou Bank Co.,Ltd. Hengshui Shenzhou Sub branch Pledgor: Hebei Ruifeng Technology Co.,Ltd. Registration number: Y2022110000188 |
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| PC01 | Cancellation of the registration of the contract for pledge of patent right | ||
| PE01 | Entry into force of the registration of the contract for pledge of patent right |
Denomination of utility model: Cylinder head injector hole machining tool Effective date of registration: 20231025 Granted publication date: 20191122 Pledgee: Cangzhou Bank Co.,Ltd. Hengshui Shenzhou Sub branch Pledgor: Hebei Ruifeng Technology Co.,Ltd. Registration number: Y2023110000441 |
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Granted publication date: 20191122 Pledgee: Cangzhou Bank Co.,Ltd. Hengshui Shenzhou Sub branch Pledgor: Hebei Ruifeng Technology Co.,Ltd. Registration number: Y2023110000441 |
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