CN207756972U - A kind of brill for taper hole machined expands chamfering one fluted drill - Google Patents
A kind of brill for taper hole machined expands chamfering one fluted drill Download PDFInfo
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- CN207756972U CN207756972U CN201820089875.7U CN201820089875U CN207756972U CN 207756972 U CN207756972 U CN 207756972U CN 201820089875 U CN201820089875 U CN 201820089875U CN 207756972 U CN207756972 U CN 207756972U
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Abstract
Description
技术领域technical field
本实用新型涉及金属切削刀具技术领域,具体为一种用于锥度孔加工的钻扩倒角一体麻花钻。The utility model relates to the technical field of metal cutting tools, in particular to an integrated twist drill for drilling, expanding and chamfering for tapered hole processing.
背景技术Background technique
传统锥度孔的加工是先钻底孔再采用扩孔刀进行锥度扩孔,最后采用倒角刀插补铣孔口倒角,这种传统的加工方法不仅占用的刀库库位多,而且加工效率低、成本高,无法满足现代工业高效加工的要求。The traditional taper hole processing is to drill the bottom hole first, then use the reaming tool to taper the hole, and finally use the chamfering tool to interpolate and mill the hole chamfering. This traditional processing method not only takes up many tool magazine locations, but also Low efficiency and high cost cannot meet the requirements of modern industrial efficient processing.
对于塑性材料的锥度孔加工,受到塑性材料本身特性及锥度扩孔刀锥面(刃)比较长的影响,采用上述传统方法进行锥度孔加工时其切削呈薄片状而不易断屑,从而会形成长卷状切屑,进而导致机床负载较大、切削器堵塞、烧坏电机等故障。For the tapered hole processing of plastic materials, affected by the characteristics of the plastic material itself and the relatively long conical surface (blade) of the tapered reaming tool, when the above-mentioned traditional method is used for tapered hole processing, the cutting is thin and not easy to break chips, which will form Long curled chips, which in turn lead to heavy load on the machine tool, clogging of the cutter, burning out of the motor and other faults.
为了解决上述问题,本领域内出现了一种将钻头与锥度扩孔刀结合成一体的钻扩一体钻头,见图1,其将钻头部分A与锥度扩孔部分C通过颈部B同心连接成一体,但是由于加设有颈部从而使个整个刀具的总长加长,导致了刀具的刚性变差,故只能应用于如铝合金材料这种刚性要求不是很高的场合,而无法应用于刚性要求较高的钢性构件的锥度孔加工中,其适用范围小;同时由于设置了颈部,当钻头部分已经钻透零件后颈部仍位于钻孔内,故当锥度扩孔部分切入钻孔时需要二次找正,这不仅会加大刀具负荷而且无可避免地出现二次定位找正的偏差,既而影响加工精度。In order to solve the above-mentioned problems, a kind of drilling-expanding integrated drill combining the drill bit and the tapered reaming cutter has appeared in the field, as shown in Figure 1, which connects the drill part A and the tapered reaming part C concentrically through the neck B to form One piece, but due to the addition of a neck, the total length of the entire tool is lengthened, resulting in poor rigidity of the tool, so it can only be used in occasions where the rigidity requirements are not very high, such as aluminum alloy materials, and cannot be applied to rigidity. In the processing of taper holes in rigid components with high requirements, its scope of application is small; at the same time, due to the setting of the neck, when the drill part has drilled through the part, the neck is still in the drill hole, so when the taper reaming part cuts into the drill hole This will not only increase the load on the tool but also inevitably cause a deviation in the secondary positioning and alignment, which will affect the machining accuracy.
实用新型内容Utility model content
针对上述问题,本实用新型提供了一种用于锥度孔加工的钻扩倒角一体麻花钻,其不仅能解决传统锥度孔加工存在的效率低、成本高的问题,同时还能解决现有钻扩一体钻头因刚性差而不适用于塑性材料锥度孔加工的问题。Aiming at the above problems, the utility model provides a drill, expansion and chamfering integrated twist drill for tapered hole processing, which can not only solve the problems of low efficiency and high cost in traditional tapered hole processing, but also solve the problems of existing drill holes. The integrated drill bit is not suitable for the processing of tapered holes in plastic materials due to its poor rigidity.
其技术方案为,一种用于锥度孔加工的钻扩倒角一体麻花钻,其包括同心一体的钻体部分与柄体部分,所述柄体部分为一圆柱体,所述钻体部分为阶梯圆柱体,所述钻体部分包括钻削部和锥度扩孔部,所述锥度扩孔部外周开设有排屑槽且所述排屑槽在所述锥度扩孔部外周形成刀背,其特征在于:所述钻削部与锥度扩孔部之间通过连磨方式同心连为一体,所述锥度扩孔部与柄体部分的连接处设有倒角部。The technical solution is, a kind of integrated twist drill for drilling and chamfering for tapered hole processing, which includes a concentric and integrated drill body part and a shank body part, the shank body part is a cylinder, and the drill body part is A stepped cylinder, the drill body part includes a drilling part and a tapered reaming part, the outer periphery of the tapered reaming part is provided with a chip removal groove, and the chip removal groove forms a tool back on the outer periphery of the tapered reaming part, its features It is that: the drilling part and the tapered hole reaming part are concentrically connected as a whole through continuous grinding, and a chamfer is provided at the connection between the tapered hole reaming part and the shank part.
进一步的,所述锥度扩孔部的外周面上沿轴向开设有若干强制断屑槽。Further, a number of forced chip breakers are provided on the outer peripheral surface of the tapered reaming portion in the axial direction.
进一步的,所述强制断屑槽呈V形。Further, the forced chip breaker is V-shaped.
进一步的,所述呈V形的强制断屑槽的两侧槽面在槽底位置呈R形圆弧过渡连接。Further, the groove surfaces on both sides of the V-shaped forced chipbreaker are transitionally connected in an R-shaped arc at the bottom of the groove.
进一步的,所述呈V形的强制断屑槽的两侧槽面之间呈90度夹角。Further, the groove surfaces on both sides of the V-shaped forced chipbreaker form an included angle of 90 degrees.
本实用新型的有益效果在于:其钻削部与锥度扩孔部之间通过连磨方式同心连为一体,一方面有效减小了整个刀具长度、提高了刀具刚性,且刀具使用后能够进行修磨,不仅能够延长刀具使用寿命而且能够应用于对刚性要求较高的钢类零件的加工、适用范围广;另一方面由于钻削部与锥度扩孔部之间直接同心连为一体,因而当钻削部钻通零件的同时锥度扩孔部已切入钻孔,从而有效避免了锥度扩孔部扩孔时的二次定位找正,故能有效提高锥孔的加工精度;同时锥度扩孔部与柄体部分之间设置倒角部,因而单次进给即能够实现钻孔、锥度扩孔以及孔口倒角三个工艺步骤的一次性加工,故能大大提高加工效率、减少刀具成本,从整体上降低生产成本;此外,当本实用新型一体麻花钻应用于塑性材料的锥孔加工时,若干强制断屑槽能够对锥度扩孔部切削产生的呈薄片状的长卷屑强制切断,从而保证切屑能够顺利排出;而强制排屑槽呈90度的V形夹角并且槽底为R形圆弧过渡,能够有效防止应力集中,使得长卷屑更易切断并更易排出。The beneficial effect of the utility model is that: the drilling part and the taper reaming part are concentrically connected as a whole through continuous grinding, on the one hand, the length of the entire tool is effectively reduced, the rigidity of the tool is improved, and the tool can be repaired after use. Grinding can not only prolong the service life of the tool, but also can be applied to the processing of steel parts with high rigidity requirements, and has a wide range of applications; While the drilling part drills through the part, the taper reaming part has cut into the drill hole, thus effectively avoiding the secondary positioning and alignment of the taper reaming part during reaming, so it can effectively improve the machining accuracy of the tapered hole; at the same time, the taper reaming part A chamfer is set between the handle and the shank, so a single feed can realize the one-time processing of the three process steps of drilling, taper reaming and hole chamfering, so it can greatly improve the processing efficiency and reduce the tool cost. Reduce the production cost as a whole; in addition, when the integrated twist drill of the utility model is applied to the taper hole processing of plastic materials, several forced chip breakers can forcibly cut off the long curl chips in the shape of thin sheets produced by the cutting of the taper reaming part, thereby Ensure chips can be discharged smoothly; while the forced chip removal flute has a 90-degree V-shaped angle and an R-shaped arc transition at the bottom of the flute, which can effectively prevent stress concentration and make long curly chips easier to cut and discharge.
综上,本实用新型一种用于锥度孔加工的钻扩倒角一体麻花钻,其将钻削部与锥度扩孔部通过连磨的方式直接结合成一体,从而有效提高刀具刚性、延长刀具使用寿命,并且锥度扩孔部与柄体部分之间设置了倒角部,使得本实用新型能够一次性完成钻孔、锥度扩孔以及孔口倒角的成型,能够大大提高加工效率;同时通过锥度扩孔部设置的强制断屑槽来有效改善扩孔加工时的断屑开关,从而能够彻底解决从铝合金到钢件,甚至低镍不锈钢类的韧性材料的锥孔加工,有效提高了刀具的适用范围,更进一步降低刀具成本。In summary, the utility model is an integrated twist drill for drilling, expanding and chamfering taper holes, which directly combines the drilling part and the taper reaming part through continuous grinding, thereby effectively improving the rigidity of the tool and extending the length of the tool. service life, and a chamfer is set between the taper reaming part and the shank body, so that the utility model can complete the drilling, taper reaming and hole chamfering at one time, which can greatly improve the processing efficiency; at the same time, through The forced chip breaker set in the taper reaming part can effectively improve the chip breaking switch during reaming, so that it can completely solve the tapered hole processing from aluminum alloy to steel parts, and even tough materials such as low-nickel stainless steel, effectively improving the cutting tool The scope of application further reduces tool costs.
附图说明Description of drawings
图1为现有钻扩一体的钻头的结构示意图;Fig. 1 is the structural representation of the drill bit of existing drilling expansion;
图2为本实用新型一种用于锥度孔加工的钻扩倒角一体麻花钻的结构示意图;Fig. 2 is a structural schematic diagram of an integrated twist drill for drilling, expanding and chamfering for tapered hole processing of the present invention;
图3为图2的右视结构示意图;Fig. 3 is a right view structural diagram of Fig. 2;
图4为图2中Ⅰ处的局部放大结构示意图。FIG. 4 is a schematic diagram of a partially enlarged structure at point I in FIG. 2 .
附图标记:10-钻体部分,11-钻削部,12-锥度扩孔部,13-排屑槽,14-刀背,15-阶梯根部连磨,16-强制断屑槽,17-R形圆弧过渡,20-柄体部分,30-倒角部,A-钻头部分,B-颈部,C-锥度扩孔部分。Reference signs: 10-drill body part, 11-drilling part, 12-taper reaming part, 13-chip flute, 14-tool back, 15-step root continuous grinding, 16-forced chip breaker, 17-R Arc transition, 20-shank part, 30-chamfering part, A-drill part, B-neck, C-taper reaming part.
具体实施方式Detailed ways
见图2,本实用新型一种用于锥度孔加工的钻扩倒角一体麻花钻,其包括同心一体的钻体部分10与柄体部分20,柄体部分20为一圆柱体,钻体部分10为阶梯圆柱体,钻体部分10包括钻削部11和锥度扩孔部12,锥度扩孔部12外周开设有排屑槽13且排屑槽13在锥度扩孔部12外周形成刀背14,钻削部11与锥度扩孔部12之间通过连磨方式同心连为一体,图2中15为阶梯根部连磨示意,锥度扩孔部12与柄体部分20的连接处设置倒角部30。See Fig. 2, the present utility model is a kind of drilling and chamfering integrated twist drill for taper hole processing, and it comprises the drill body part 10 and shank body part 20 of concentric one, and shank body part 20 is a cylinder, and the drill body part 10 is a stepped cylinder, the drill body part 10 includes a drilling part 11 and a tapered reaming part 12, the outer periphery of the tapered reaming part 12 is provided with a chip removal groove 13 and the chip removal groove 13 forms a tool back 14 on the outer periphery of the tapered reaming part 12, The drilling part 11 and the taper reaming part 12 are concentrically connected as a whole by means of continuous grinding. 15 in FIG. .
见图2和图4,锥度扩孔部12的外周面上沿轴向开设有若干强制断屑槽16;强制断屑槽16呈V形,呈V形的强制断屑槽16的两侧槽面在槽底位置呈R形圆弧过渡17连接,呈V形的强制断屑槽16的两侧槽面之间呈90度夹角,由此能够有效防止应力集中,使切屑更易强制断开、易于排出。See Fig. 2 and Fig. 4, there are a number of forced chip breakers 16 along the axial direction on the outer peripheral surface of the taper reaming part 12; the forced chip breakers 16 are V-shaped, and the two sides of the V-shaped forced chip breakers The surface is connected by an R-shaped arc transition 17 at the bottom of the groove, and the angle between the groove surfaces on both sides of the V-shaped forced chipbreaker 16 is 90 degrees, which can effectively prevent stress concentration and make the chips easier to forcibly break , Easy to discharge.
采用本实用新型的一种用于锥度孔加工的钻扩倒角一体麻花钻对塑性材料产品进行锥度孔加工时,钻削部11先切入工件去除余量,然后锥度扩孔部12直接参与切削,锥度扩孔部12切削产生的薄片状长卷屑由若干强制断屑槽强制断开呈条状的短细屑,呈条状的短细屑则沿着排屑槽13排出;锥度扩孔加工到位后,则倒角部30直接对孔口进行倒角处理,从而完成锥度孔的钻孔、扩孔、倒角的一体加工,大大提高了加工效率、降低了生产成本。When using the integrated twist drill for taper hole processing of the utility model to process taper holes on plastic material products, the drilling part 11 first cuts into the workpiece to remove the allowance, and then the taper reaming part 12 directly participates in cutting , the flaky long chips produced by the cutting of the taper reaming part 12 are forcibly broken by several forced chip breakers into strip-shaped short chips, and the strip-shaped short chips are discharged along the chip discharge groove 13; the taper reaming process After it is in place, the chamfering part 30 directly chamfers the hole, thereby completing the integrated processing of drilling, reaming and chamfering of the tapered hole, which greatly improves the processing efficiency and reduces the production cost.
以上对本实用新型的具体实施进行了详细说明,但内容仅为本实用新型创造的较佳实施方案,不能被认为用于限定本实用新型创造的实施范围。凡依本实用新型创造申请范围所作的均等变化与改进等,均应仍归属于本实用新型的专利涵盖范围之内。The specific implementation of the utility model has been described in detail above, but the content is only a preferred embodiment of the utility model creation, and cannot be considered as limiting the implementation scope of the utility model creation. All equal changes and improvements made according to the invention scope of the utility model should still belong to the scope covered by the patent of the utility model.
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
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CN108161082A (en) * | 2018-01-19 | 2018-06-15 | 苏州阿诺精密切削技术有限公司 | Expand chamfering one fluted drill for the brill of taper hole machined |
CN113814257A (en) * | 2021-08-14 | 2021-12-21 | 南京凯燕电子有限公司 | Waste washing machine dismantling drum balance ring brine collection device and its working method |
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2018
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
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CN108161082A (en) * | 2018-01-19 | 2018-06-15 | 苏州阿诺精密切削技术有限公司 | Expand chamfering one fluted drill for the brill of taper hole machined |
CN113814257A (en) * | 2021-08-14 | 2021-12-21 | 南京凯燕电子有限公司 | Waste washing machine dismantling drum balance ring brine collection device and its working method |
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