CN209740097U - Arrangement device and loader with arrangement device - Google Patents

Abstract

the utility model relates to a medical instrument production facility technical field discloses a device of arranging and have device's loader, and the device will connect and draw the guide rail, transversely arrange the mechanism, vertically fall mechanism and frame including connecing, will connect and draw the guide rail, transversely arrange the mechanism and vertically fall the mechanism and all install in the frame. The product is guided into and stored by the guide rail, the purpose of feeding is achieved, the injectors are transversely arranged in rows through the transverse arrangement mechanism, the arranged injectors fall into a designated row of workpiece hole sites in the material tray at one time through the longitudinal falling mechanism, and one-time filling is completed. And the loader lets the charging tray also can automatic operation through addding charging tray and getting put device, charging tray pusher to cooperate with the device of arranging, at last, whole equipment does not need artifical once and again to carry out single packing, thereby very big improvement the loading efficiency of whole syringe, reduce the manual contact, prevent to pollute, reduced workman's intensity of labour.

Description

Arrangement device and loader with arrangement device

Technical Field

The utility model relates to a medical instrument production facility technical field, more specifically says, it relates to a device of arranging and has device's loader.

background

A syringe is a common medical device, and when in use, a needle is mainly connected with the syringe to extract or inject liquid. Syringes are generally composed of a barrel, a plunger, a piston, and a needle (most syringes may not contain a needle), the plunger pushing the piston to move within the syringe, thereby allowing fluid to be drawn into or expelled from the needle.

in the production of syringes, the syringes are generally produced separately and then filled and sealed at the end. Generally, the injector is required to be intervened in a human body, so that the injector is required to be disinfected and sterilized generally, filling and sealing are generally finished firstly in the production process of the injector, then the injector is subjected to steam sterilization, and water drops are easily left in the inner space of the injector after cooling in the steam sterilization process, so that the product quality is influenced. In order to make it more convenient at steam sterilization, must invert the syringe, let the syringe go up the needle position up, this moment, just be difficult to remain water stain on the inner space of syringe and piston top when taking out at last, so before carrying out steam sterilization, need arrange the syringe of production, through the charging tray as shown in figure 1, pack into the work piece hole site of charging tray 81 with syringe 83 one by one through the manual work, invert after last rethread apron 82 covers, water stain just can not remain on syringe inner space surface and inside upper needle portion terminal surface this moment, and then solved steam sterilization's remaining water stain problem, but, the mode efficiency that adopts manual loading is lower, consequently, need improve it.

SUMMERY OF THE UTILITY MODEL

To the not enough that prior art exists, one of the purposes of the utility model is to provide a device of arranging, it is through arranging the syringe in the row after directly putting into the charging tray, improved the efficiency of filling.

In order to achieve the above purpose, the utility model provides a following technical scheme:

An arrangement device comprises a plurality of devices, wherein,

The guide rail is used for arranging the injectors into the arrangement mechanism;

The transverse arrangement mechanism is jointed with the guide rail and transversely arranges the syringes in the guide rail into rows;

The longitudinal falling mechanism is matched with the transverse arrangement mechanism and sends the injectors arranged in a row into a specified tray;

The frame is used for placing the material tray, and the guide rail, the transverse arrangement mechanism and the longitudinal falling mechanism are all installed on the frame.

through the technical scheme, connect the guide rail and directly connect the lead bar with the syringe from the production facility in arranging the device, and can save in connecing the guide rail, thereby reach the purpose of feeding, the horizontal mechanism of arranging of rethread, transversely arrange the row with the syringe, do not need the manual work to arrange one by one this moment, the efficiency of arranging has been improved, reduce the problem of manual interference pollution, at last through vertical whereabouts mechanism with the syringe that arranges once only fall into appointed one line work piece hole site in the charging tray, accomplish once and load, at this in-process, do not need the manual work to carry out single packing once, thereby the packing efficiency of whole syringe has been improved, workman's intensity of labour has been reduced.

The utility model discloses further set up to: the transverse arrangement mechanism comprises a distribution piece, a transverse driving piece for pushing the distribution piece to move transversely and a grabbing component for grabbing the injector on the distribution piece, wherein the grabbing component comprises a plurality of grooves formed in the distribution piece and vacuum adsorption tubes arranged on the distribution piece, the distribution piece is attached to an outlet position of the guide rail, the grooves are matched with the guide rail respectively, the vacuum adsorption tubes are communicated with the grooves, and the transverse driving piece is fixed on the rack.

Through above-mentioned technical scheme, the piece of arranging can take out the syringe from connecing the subassembly to lead in the guide rail, arranges in absorbing the muscle recess with the syringe through the vacuum adsorption pipe, laminates through arranging the piece and the export that connects the guide rail, lets it when carrying out lateral shifting, can fill the recess into with the syringe in proper order in, accomplishes and transversely arranges into rows.

The utility model discloses further set up to: the vacuum adsorption device is characterized in that a cavity is arranged in the distributing piece, an elastic piece is installed in the groove, a through hole is formed in the groove along the entering direction of the injector, the through hole is communicated with the cavity, and the cavity is communicated with the vacuum adsorption tube.

Through above-mentioned technical scheme, the connection of vacuum adsorption pipe can be made things convenient for in the setting of cavity to and the seting up of the through-hole in the recess, make things convenient for vacuum adsorption pipe and through-hole to carry out the UNICOM, reach absorbent effect.

the utility model discloses further set up to: the longitudinal falling mechanism is installed on the transverse driving piece, and the cloth arranging piece is fixed on the longitudinal falling mechanism and carries out reciprocating motion in the vertical direction through the longitudinal falling mechanism.

Through the technical scheme, the longitudinal falling mechanism is arranged between the transverse driving piece and the arranging piece, so that the whole arranging piece is conveniently pushed up and down, and the arranged syringes are sent into the material tray to be placed.

The utility model discloses further set up to: and a pressing piece for limiting the movement of the injector is arranged at the outlet position of the guide rail.

Through above-mentioned technical scheme, arrange the piece and arrange the back of accomplishing, it can send into the charging tray with it, and need prevent at this in-process and connect the syringe in the guide rail to stop, consequently, compress tightly the syringe through compressing tightly the piece and prevent.

Another object of the utility model is to provide a loader, through arrange the device and let the whole automation degree improve in loading with pusher to getting of charging tray, improved the efficiency of loading.

The utility model provides a loading machine, gets device, charging tray pusher and the aforesaid including the charging tray arrange the device, the charging tray is got and is put the device and include drop feed mechanism and feeding agencies, charging tray pusher and arrangement device are all arranged in between drop feed mechanism and the feeding agencies, drop feed mechanism places the charging tray to charging tray pusher on, charging tray pusher removes charging tray propelling movement charging tray, and puts into the charging tray with the syringe that the device cooperation of arranging the in line, feeding agencies and charging tray pusher cooperate, lift the charging tray that charging tray pusher was arranged full and get the material.

through the technical scheme, the charging tray gets into from drop feed mechanism, promote through charging tray pusher, let the syringe of arranging on the device of arranging once only put into the charging tray in a row, and carry out the multirow and load, and finally get into the position of taking mechanism and take out it, and charging tray pusher can further carry out next work, at this in-process, charging tray and syringe all are automatic branch and put, its very big improvement work efficiency, the degree of automation has been improved, and workman's intensity of labour has been reduced.

The utility model discloses further set up to: the material tray pushing device comprises a conveying belt arranged on the rack and a tray arranged on the conveying belt, and the material discharging mechanism, the arranging device and the material taking mechanism are sequentially arranged along the conveying direction of the conveying belt.

Through the technical scheme, the tray can lift the material tray, the conveying belt can drive the tray to move, the tray can be respectively received from the material discharging mechanism, the tray is loaded at the position of the arrangement device, and finally the tray is sent out at the position of the material taking mechanism.

The utility model discloses further set up to: the material taking mechanism comprises a material taking driving part and a material taking frame used for lifting a material disc, the material taking driving part is installed on the rack, and the material taking driving part drives the material taking frame to vertically move and takes the material disc out of the material disc pushing device.

Through above-mentioned technical scheme, the charging tray can be placed to the material taking frame, through getting the material driving piece, can deliver to the material taking frame with the charging tray from the tray, reaches the purpose that takes off the full charging tray of loading from the tray and put into and carry out work on the material taking frame, and lets the tray can carry out work of next time.

The utility model discloses further set up to: the material taking frame is arranged in a split mode and is arranged on two sides of the material tray pushing device respectively.

Through above-mentioned technical scheme, with the setting of material taking frame components of a whole that can function independently in charging tray pusher both sides, let tray and material taking frame can coincide, the rethread is got the material driving piece, takes out the charging tray from the tray, gets the material convenience.

The utility model discloses further set up to: drop feed mechanism is including the bracket that is used for lifting the charging tray and drive bracket gliding blowing driving piece from top to bottom, install the blowing subassembly on the bracket, the blowing subassembly includes the piece of lifting of being connected with the bracket rotation and installs the power spare that the piece activity of lifting of drive is used for releasing the charging tray on the bracket, the piece rotation is lifted in the drive of power spare and lifts and put down the operation to the charging tray.

Through above-mentioned technical scheme, the charging tray can be put to the bracket, through the blowing driving piece, can place the charging tray on the bracket and load on the tray, and through power spare and lift piece, can let the charging tray single transfer, and remaining charging tray can continue to lift through lifting the piece, waits for the blowing next time.

To sum up, the utility model discloses following beneficial effect has:

(1) The injectors are transversely arranged in rows through the transverse arrangement mechanism, and the injectors do not need to be manually arranged one by one, so that the arrangement and loading efficiency is improved;

(2) The charging tray enters from the discharging mechanism and is pushed by the charging tray pushing device, so that the injectors arranged on the arrangement device can be placed into the charging tray in rows at one time, and are loaded in multiple rows, and finally enter the position of the taking mechanism to be taken out, and the charging tray pushing device can further work next time, so that the loading efficiency is improved;

(3) Through the setting of vacuum adsorption pipe, recess and elastic component, can adsorb the syringe and enter into the recess internal fixation, and when the blowing, through unclamping the absorption, let the elastic component bounce the syringe open to enter into in the charging tray.

Drawings

FIG. 1 is a diagram of a background art structure;

FIG. 2 is an overall view of the loader;

FIG. 3 is an enlarged view taken at A in FIG. 2;

FIG. 4 is a top view of the loader;

FIG. 5a is a side view of the loader;

FIG. 5B is an enlarged view at B in FIG. 5 a;

FIG. 6 is a diagram of an organiser configuration;

Fig. 7 is a structural view showing an operating state of the material taking structure.

reference numerals: 1. a frame; 2. an arranging device; 3. connecting a guide rail; 31. a track; 32. a compression member; 4. a transverse arrangement mechanism; 41. arranging the fabric pieces; 42. a transverse drive; 43. a grasping assembly; 44. a groove; 45. a vacuum adsorption tube; 46. a cavity; 47. a through hole; 48. an elastic member; 5. a longitudinal dropping mechanism; 6. a material tray taking and placing device; 61. a discharging mechanism; 611. a bracket; 612. discharging a driving piece; 62. a material taking mechanism; 621. a material taking frame; 622. a material taking driving member; 7. a tray pushing device; 71. a conveyor belt; 72. a tray; 73. a motor; 81. a material tray; 82. a cover plate; 83. a syringe.

Detailed Description

The present invention will be described in detail with reference to the accompanying drawings.

Example 1: an arrangement device is mainly used for arranging syringes 83 in a row transversely, as shown in fig. 2 and 5a, the device comprises a frame 1, a guide rail for guiding the syringes 83 into the device, a transverse arrangement mechanism 4 which is engaged with the guide rail and arranges the syringes 83 in the row, and a longitudinal falling mechanism 5 for vertically reciprocating the transverse arrangement mechanism 4, wherein the guide rail, the transverse arrangement mechanism 4 and the longitudinal falling mechanism 5 are all arranged on the frame 1. The injectors 83 enter through the guide rails, the injectors 83 are arranged in a row through the transverse arrangement mechanism 4, finally the injectors 83 in the row are sent into the tray 81 through the longitudinal falling mechanism 5, loading of the injectors 83 is completed, and the tray 81 can be loaded completely through multiple times of loading. The loading mode is adopted for arrangement, compared with manual loading, the loading efficiency can be greatly improved, and the labor intensity of workers can be reduced.

As shown in fig. 4, the guiding rail 3 is composed of two rails 31, which form a strip rail 31 for placing the syringes 83, for arranging the syringes 83 into the arranging mechanism. The syringe 83 generally has a barrel, one end of which is open and the other end is used for connecting a needle, and a barrel ear is left at one section of the open structure, a step is formed between the barrel ear and the syringe 83, and the step at two sides is long and the step at the position 90 degrees away from the step is shortest. In order to make the syringe 83 move in the guide rail conveniently, the distance between the strip-shaped tracks 31 is larger than the outer diameter D of the syringe 83 and smaller than the minimum diameter D of the barrel ear (i.e. two opposite positions where the barrel ear forms the shortest step). The general entry height of the guide rail is higher than the exit height, so that the injector 83 can slide freely, and at the exit end of the guide rail, in order to prevent the injector 83 from sliding, the pressing piece 32 is arranged to press the injector 83, so that the injector cannot be punched out from the exit end. The pressing member 32 is formed by a pressing cylinder, and is retracted when the syringe 83 needs to be discharged, the syringe 83 is punched out from the guide rail, and is directly pressed down to press the barrel ear when the syringe 83 at the end part is fixed when the syringe 83 is not needed.

as shown in fig. 5a and 5b, the transverse arranging mechanism 4 comprises a distributing member 41, a transverse driving member 42 for pushing the distributing member 41 to move transversely, and a grabbing assembly 43 mounted on the distributing member 41 for grabbing the syringe 83, wherein the transverse driving member 42 is fixed on the frame 1. Wherein, the arranging member 41 is directly jointed with the guide rail, and the arranging member 41 is jointed with the outlet position of the guide rail, the injector 83 in the guide rail is directly taken out, and the arranging member 41 is driven by the transverse driving member 42 to transversely move, so that the injector 83 is transversely arranged after being taken out by the former assembly. The grabbing component 43 comprises a plurality of grooves 44 arranged on the arranging piece 41 and vacuum adsorption tubes 45 arranged on the arranging piece 41, and each groove 44 is matched with the guide rail, so that the groove 44 can be used for placing the injector 83, and the arranging piece 41 is filled through the groove 44 when moving transversely. The vacuum suction pipe 45 is communicated with the groove 44, so that the syringe 83 entering the groove 44 can be sucked and fixed by the vacuum suction pipe 45. The compression member 32 is in a released state when the arrangement 41 is filling the syringe 83, and after the arrangement 41 is filled, the compression member 32 is pressed down to compress and fix the syringe 83. Wherein, the clearance of the groove 44 is matched with the clearance of the workpiece hole position of the material tray 81.

In order to facilitate the loading of the arranging member 41, as shown in fig. 6, a cavity 46 is provided inside the arranging member 41, an elastic member 48 is installed in the groove 44, and a through hole 47 is provided in the groove 44 along the entering direction of the injector 83, the through hole 47 is communicated with the cavity 46, and the cavity 46 is communicated with the vacuum adsorption tube 45, so that the vacuum adsorption tube 45 adsorbs the injector 83 through the through hole 47 during the adsorption, and flicks the material through the elastic member 48 during the discharging, so that the cylinder ear thereof is not interfered by the arranging member 41. In order to improve the adsorption effect of the injector 83, the elastic member 48 is provided to be a hollow structure, the through hole 47 is communicated with the inside of the elastic member 48, the elastic member 48 can be closed when being abutted to the injector 83, meanwhile, the elastic member 48 can also be sealed with the arrangement member 41, and at the moment, air leakage does not occur during adsorption, so that the adsorption effect is excellent. The elastic member 48 may be made of rubber material or soft plastic, and is configured in a corrugated structure, so that the deformation amount of the elastic member can be increased, and the elastic member is convenient to fill.

As shown in fig. 4 and 5a, the longitudinal dropping mechanism 5 is mounted on the transverse driving member 42, and the arrangement member 41 is fixed on the longitudinal dropping mechanism 5 and vertically reciprocated by the longitudinal dropping mechanism 5. In this embodiment, the driving members are all formed by cylinders, wherein the transverse driving member 42 is formed by a rodless cylinder, and the longitudinal falling mechanism 5 can also be formed by a rodless cylinder, so that horizontal and vertical displacements in the vertical direction can be formed, and the purposes of arrangement and falling can be achieved.

example 2: a loader is used for placing an injector 83 into a tray 81 to realize automatic loading of the injector 83. Including charging tray get put device 6, charging tray pusher 7 and embodiment 1 the device 2 of arranging, charging tray get put device 6, charging tray pusher 7 and all fix on frame 1. The tray taking and placing device 6 comprises a discharging mechanism 61 and a taking mechanism 62, and the tray pushing device 7 and the arranging device 2 are arranged between the discharging mechanism 61 and the taking mechanism 62. Place charging tray 81 to charging tray pusher 7 through drop feed mechanism 61 on, charging tray pusher 7 removes charging tray 81 propelling movement, and in-process and the cooperation of arranging device 2 will arrange the syringe 83 in line and put into charging tray 81, accomplish the loading, then let charging tray pusher 7 will load the charging tray 81 of accomplishing and deliver to extracting mechanism 62, material tray 81 that is covered with charging tray pusher 7 row through extracting mechanism 62 lifts and gets the material, can conveniently take out charging tray 81 this moment, and simultaneously, charging tray pusher 7 continues to carry out the loading work of next time. In the process, the charging tray 81 and the injector 83 are automatically separated, so that the working efficiency is greatly improved, the automation degree is improved, and the labor intensity of workers is reduced.

The tray pushing device 7 comprises a conveying belt 71 installed on the rack 1 and a tray 72 installed on the conveying belt 71, and the conveying belt 71 is driven by a motor 73 and can drive the tray 72 to move. The discharging mechanism 61, the arranging device 2 and the material taking mechanism 62 are arranged in sequence along the conveying direction of the conveying belt 71, the tray 72 can take the tray 81 from the discharging mechanism 61, the tray is conveyed to the position of the arranging device 2 to carry out loading operation, then the tray is conveyed to the position of the material taking mechanism 62 to take the tray out, and finally the tray returns to the position of the discharging mechanism 61 to carry out next loading operation.

The discharging mechanism 61 includes a bracket 611 for lifting the tray 81 and a discharging driving member 612 for driving the bracket 611 to slide up and down, and places the tray 81 on the bracket 611. To facilitate the placement of the trays 81 on the tray 72, a discharging assembly is installed on the bracket 611 to allow the trays 81 to be individually lowered. The discharging assembly comprises a lifting block rotationally connected with the bracket 611 and a power part arranged on the bracket 611 and used for driving the lifting block to move and releasing the charging tray 81, and the power part drives the lifting block to rotate and lift and put down the charging tray 81. During discharging, the whole bracket 611 slides downwards through the discharging driving piece 612, the tray 81 is placed on the tray 72, the power piece drives the lifting block to rotate, the lifting block is released from lifting the tray 81, the discharging driving piece 612 moves upwards, the power piece drives the lifting block to rotate, subsequent trays 81 are lifted, and equipment is provided for discharging the tray 81 next time. In order to facilitate the downward movement of the tray 81, the bracket 611 is provided with a split structure and is arranged on both sides of the conveying belt 71, and similarly, the discharging assembly and the discharging driving member 612 are also arranged on both sides of the conveying belt 71, so that the discharging assembly and the discharging driving member 612 are matched with the split structure of the bracket 611.

the material taking mechanism 62 includes a material taking driving member 622 and a material taking frame 621 for lifting the material tray 81, and the material taking driving member 622 is mounted on the frame 1. After the tray 81 is arranged fully by the arranging device 2, the conveying device of the tray 81 conveys the tray 81 to the material taking frame 621, and the material taking frame 621 is driven by the material taking driving part 622 to move vertically and take the tray 81 out of the tray pushing device 7. Similarly, in order to facilitate taking out the tray 81, the material taking frames 621 are separately arranged and respectively arranged at two sides of the tray pushing device 7, and meanwhile, the material taking driving members 622 are arranged at two sides of the material taking frames 621 and are matched with the material taking frames 621 which are separately arranged.

In this embodiment, the material taking driving member 622 and the material discharging driving member 612 are formed by air cylinders.

In addition, in the present invention, the syringe 83 may be an injection tube shown in the drawings, or may be a syringe 83 without a needle.

It is above only the utility model discloses a preferred embodiment, the utility model discloses a scope of protection does not only confine above-mentioned embodiment, the all belongs to the utility model discloses a technical scheme under the thinking all belongs to the utility model discloses a scope of protection. It should be noted that, for those skilled in the art, various modifications and decorations can be made without departing from the principle of the present invention, and these modifications and decorations should also be regarded as the protection scope of the present invention.

Claims (10)

1. An arrangement, comprising,

the guide rail is used for arranging the syringes (83) into the arrangement mechanism;

A transverse arrangement mechanism (4) which is jointed with the guide rail and transversely arranges the syringes (83) in the guide rail into rows;

the longitudinal falling mechanism (5) is matched with the transverse arrangement mechanism (4) and sends the injectors (83) arranged in a row into a specified tray (81);

The rack (1) is used for placing the material tray (81), and the guide rail, the transverse arrangement mechanism (4) and the longitudinal falling mechanism (5) are all installed on the rack (1).

2. Arrangement device according to claim 1, characterized in that the transverse arrangement mechanism (4) comprises an arrangement member (41), a transverse driving member (42) for pushing the arrangement member (41) to move transversely, and a grabbing assembly (43) mounted on the arrangement member (41) for grabbing the injector (83), the grabbing assembly (43) comprises a plurality of grooves (44) formed on the arrangement member (41) and vacuum suction pipes (45) mounted on the arrangement member (41), the arrangement member (41) is attached to the exit positions of the guide rails, each groove (44) is respectively matched with the guide rail, the vacuum suction pipes (45) are communicated with the grooves (44), and the transverse driving member (42) is fixed on the frame (1).

3. Arrangement according to claim 2, characterized in that the arrangement member (41) is provided with a cavity (46) therein, the groove (44) is provided with an elastic member (48) therein, the groove (44) is provided with a through hole (47) along the entering direction of the injector (83), the through hole (47) is communicated with the cavity (46), and the cavity (46) is communicated with the vacuum suction pipe (45).

4. an arrangement according to claim 2, characterized in that the longitudinal dropping mechanism (5) is mounted on a transverse drive member (42), and the cloth member (41) is fixed to the longitudinal dropping mechanism (5) and is vertically reciprocated by the longitudinal dropping mechanism (5).

5. arrangement according to claim 1, characterized in that the exit position of the lead rail is provided with a hold-down member (32) for limiting the movement of the syringe (83).

6. a loader, characterized in that it comprises a tray pick and place device (6), a tray pushing device (7) and an arrangement according to any of claims 1-5, the tray taking and placing device (6) comprises a material discharging mechanism (61) and a material taking mechanism (62), the tray pushing device (7) and the arrangement device (2) are arranged between the discharging mechanism (61) and the taking mechanism (62), the discharging mechanism (61) places the material tray (81) on the material tray pushing device (7), the tray pushing device (7) pushes the tray (81) to move the tray (81), and is matched with the arrangement device (2) to put the injectors (83) arranged in a row into the tray (81), the material taking mechanism (62) is matched with the material tray pushing device (7) to lift and take materials from the material trays (81) fully distributed by the material tray pushing device (7).

7. the loading machine according to claim 6, wherein the tray pushing device (7) comprises a conveyor belt (71) installed on the frame (1) and a tray (72) installed on the conveyor belt (71), and the discharging mechanism (61), the arranging device (2) and the taking mechanism (62) are arranged in sequence along the conveying direction of the conveyor belt (71).

8. The loading machine according to claim 6, wherein the material taking mechanism (62) comprises a material taking driving member (622) and a material taking frame (621) for lifting the material tray (81), the material taking driving member (622) is installed on the frame (1), and the material taking driving member (622) drives the material taking frame (621) to move vertically and take the material tray (81) out of the material tray pushing device (7).

9. The loading machine according to claim 8, wherein the material taking frame (621) is arranged separately and respectively arranged at two sides of the tray pushing device (7).

10. The loader according to claim 6, wherein the discharging mechanism (61) comprises a bracket (611) for lifting the tray (81) and a discharging driving member (612) for driving the bracket (611) to slide up and down, a discharging assembly is mounted on the bracket (611), the discharging assembly comprises a lifting block rotatably connected with the bracket (611) and a power member mounted on the bracket (611) for driving the lifting block to move for releasing the tray (81), and the power member drives the lifting block to rotate and lift and release the tray (81).