CN209716546U - Milling head 360-degree rotating positioning electric universal milling and drilling device - Google Patents
Milling head 360-degree rotating positioning electric universal milling and drilling device Download PDFInfo
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Abstract
本实用新型公开了一种铣头360度旋转定位电动万向铣钻装置,它包括底座,底座上方设有立柱,底座包括横向丝杆进刀座,横向丝杆进刀座上方设有立柱旋转安装台,立柱旋转安装台包括移动旋转连接件,移动旋转连接件上方设有立柱丝杆进刀装置,立柱丝杆进刀装置与立柱固定连接;立柱一侧设有滑块,所述滑块上设有旋转铣头装置。本实用新型体积较小便于携带,不仅可在X轴和Z轴方向上360度调节加工角度调节铣头方向,还可调节铣头伸缩长度,降低了铣头连接的局限性,满足狭窄加工区域工作要求,使铣床使用更加便捷,提高了铣削工作效率,同时简化了铣床立柱移动和旋转的操作,且旋转的精度较高,提高了施工效率和施工精度。
The utility model discloses an electric universal milling and drilling device with 360-degree rotation and positioning of a milling head. The mounting table, the column rotating mounting table includes a mobile rotary connector, a column screw feed device is arranged above the mobile rotary connector, and the column screw feed device is fixedly connected with the column; a slider is provided on one side of the column, and the slider There is a rotating milling head device on it. The utility model is small in size and easy to carry. It can not only adjust the processing angle and direction of the milling head at 360 degrees in the X-axis and Z-axis directions, but also adjust the telescopic length of the milling head, which reduces the limitation of the connection of the milling head and satisfies the narrow processing area. Work requirements make the use of the milling machine more convenient, improve the efficiency of milling work, and simplify the operation of the column movement and rotation of the milling machine, and the rotation accuracy is high, which improves the construction efficiency and construction accuracy.
Description
技术领域technical field
本实用新型涉及一种铣床,特别是一种铣头360度旋转定位电动万向铣钻装置。The utility model relates to a milling machine, in particular to a 360-degree rotating and positioning electric universal milling and drilling device for a milling head.
背景技术Background technique
铣床是机械制造行业必不可少的通用设备,也是机床行业中仅次于车床产量的高产品种机床。现有铣床主要是卧式或立式结构的,不仅功能单一,而且床体积较大,铣头的加工行程有限,不能在同一台设备上对零件进行铣、镗、钻等加工,而且现有的铣床难以对工件的斜面进行加工,所以对于不规则的零件的加工,往往需要在多次装夹或在多种机床上才能实现,有的还要设置专用的工装模具,有的甚至要在专用机床上才可完成,不仅操作繁琐,加工效率较低,而且生产成本也较高。现有的铣床由于铣头难以拆装,在加工生产过程中,常因铣头损坏而停机进行维修。因此,现有的铣床存在体积较大,功能单一,加工操作繁琐,并且铣头难以拆装,加工和维修效率较低的缺点。Milling machine is an indispensable general-purpose equipment in the machinery manufacturing industry, and it is also a high-yield machine tool in the machine tool industry after the output of lathes. Existing milling machines are mainly of horizontal or vertical structure, which not only has a single function, but also has a large bed volume, and the processing stroke of the milling head is limited, so parts cannot be milled, bored, drilled, etc. It is difficult for a milling machine to process the slope of the workpiece, so for the processing of irregular parts, it often needs to be clamped multiple times or on a variety of machine tools. It can only be completed on a special machine tool, not only the operation is cumbersome, the processing efficiency is low, and the production cost is also high. Existing milling machines are difficult to disassemble and assemble because of the milling head. During the processing and production process, they are often shut down for maintenance due to damage to the milling head. Therefore, the existing milling machines have the disadvantages of large volume, single function, cumbersome processing operations, difficult disassembly and assembly of the milling head, and low processing and maintenance efficiency.
发明人在实际作业及生产过程中发明了如:“手提式三轴旋转定位万向铣床”、“磁力式后拉杆定位旋转万向铣床”、“抱轴定位旋转万向铣床” 等一批小型的便携式万向铣床,但在后续使用中发明人又发现虽然解决了铣头旋转调节铣钻方向的问题,但铣头和机床底座的位置却相对固定,在实际生产和加工过程中铣头的连接方式还存在一定的局限性,加工位置调节范围有限,特别是在小型狭窄加工区域工作时,机床底座常成为限制洗头加工位置的一个重要因素,而若是单纯采用延伸杆来连接铣头解决该问题,却又无法达到调节铣钻方向的目的,并且延伸杆拆装复杂,延伸杆也难以和机床底座稳定连接,加工使用仍然相对困难;并且在狭窄加工区域施工时立柱轴向移动较为困难,同时难以进行手动旋转,并且旋转的精度较低,不仅施工效率不高,而且施工精度也难以保证。The inventor invented such as: "portable three-axis rotary positioning universal milling machine", "magnetic rear pull rod positioning rotary universal milling machine", "shaft holding positioning rotary universal milling machine" and other small However, in the follow-up use, the inventor found that although the problem of adjusting the milling and drilling direction by the rotation of the milling head was solved, the positions of the milling head and the base of the machine tool were relatively fixed, and the position of the milling head during actual production and processing The connection method still has certain limitations, and the adjustment range of the processing position is limited. Especially when working in a small and narrow processing area, the base of the machine tool often becomes an important factor restricting the processing position of the washing head. If the extension rod is simply used to connect the milling head to solve This problem, however, cannot achieve the purpose of adjusting the direction of milling and drilling, and the disassembly and assembly of the extension rod is complicated, and it is also difficult to stably connect the extension rod to the machine base, so it is still relatively difficult to process and use; and it is difficult to move the column axially during construction in a narrow processing area , At the same time, it is difficult to perform manual rotation, and the rotation accuracy is low, not only the construction efficiency is not high, but also the construction accuracy is difficult to guarantee.
因此,目前的铣床存在铣床体积较大,铣头功能单一的问题,而小型的万向铣床的铣头连接方式局限性较大,铣头加工位置调节范围有限,连接装置连接稳定性较差,连接件装置拆装复杂的问题,导致铣床使用困难;还存在立柱轴向移动较为困难,立柱旋转的精度较低的问题,不仅施工效率不高,而且施工精度也较差。Therefore, the current milling machine has the problems of large volume of milling machine and single function of the milling head, while the connection mode of the milling head of the small universal milling machine is limited, the adjustment range of the processing position of the milling head is limited, and the connection stability of the connecting device is poor. The problem of complex disassembly and assembly of the connecting piece device makes it difficult to use the milling machine; there are also problems such as relatively difficult axial movement of the column and low precision of column rotation, which not only has low construction efficiency, but also poor construction accuracy.
实用新型内容Utility model content
本实用新型的目的在于,提供一种铣头360度旋转定位电动万向铣钻装置。本实用新型体积较小便于携带,不仅可在X轴和Z轴方向上360°调节加工角度调节铣头方向,还可调节铣头伸缩长度,降低了铣头连接的局限性,满足狭窄加工区域工作要求,使铣床使用更加便捷,提高了铣削工作效率,同时简化了铣床立柱移动和旋转的操作,且旋转的精度较高,提高了施工效率和施工精度。The purpose of the utility model is to provide an electric universal milling and drilling device with a 360-degree rotation and positioning of a milling head. The utility model is small in size and easy to carry. It can not only adjust the processing angle and direction of the milling head at 360° in the X-axis and Z-axis directions, but also adjust the telescopic length of the milling head, which reduces the limitation of the connection of the milling head and satisfies the narrow processing area. Work requirements make the milling machine more convenient to use, improve milling work efficiency, and simplify the operation of milling column movement and rotation, and the rotation accuracy is high, improving construction efficiency and construction accuracy.
本实用新型的技术方案:铣头360度旋转定位电动万向铣钻装置,包括底座,底座上方设有立柱,所述底座包括横向丝杆进刀座,横向丝杆进刀座上方设有立柱旋转安装台,立柱旋转安装台包括与横向丝杆进刀座活动连接的移动旋转连接件,移动旋转连接件上方设有立柱丝杆进刀装置,立柱丝杆进刀装置与立柱固定连接;立柱一侧设有滑块,所述滑块上设有旋转铣头装置,所述旋转铣头装置包括设在滑块上的旋转定位抱箍装置和铣头,铣头通过旋转定位抱箍装置与滑块连接;所述旋转定位抱箍装置包括定位盘、抱箍连接件和连接轴件;所述连接轴件通过抱箍连接件与定位盘连接;所述抱箍连接件包括抱箍基座和抱箍夹板,抱箍夹板通过螺栓与抱箍基座连接,抱箍基座和抱箍夹板上分别设有形状对应的半圆形抱箍孔,连接轴件设在抱箍孔内,抱箍基座通过螺栓与旋转安装盘连接;所述连接轴件包括柱状连接轴,柱状连接轴一端通过法兰连接片与铣头连接。The technical scheme of the utility model: the electric universal milling and drilling device with 360-degree rotation and positioning of the milling head includes a base, and a column is arranged above the base, and the base includes a horizontal screw feed seat, and a column is arranged above the horizontal screw feed seat The rotary mounting table and the column rotating mounting table include a mobile rotary connecting piece that is movably connected with the horizontal screw feed seat, and a column screw feeding device is arranged above the moving rotary connecting piece, and the column screw feeding device is fixedly connected with the column; One side is provided with a slider, and a rotating milling head device is provided on the slider, and the rotating milling head device includes a rotating positioning hoop device and a milling head arranged on the slider, and the milling head is connected with the rotating positioning hoop device The slider is connected; the rotation positioning hoop device includes a positioning plate, a hoop connector and a connecting shaft; the connecting shaft is connected to the positioning plate through a hoop connector; the hoop connector includes a hoop base And the hoop splint, the hoop splint is connected with the hoop base through bolts, the hoop base and the hoop splint are respectively provided with semicircular hoop holes with corresponding shapes, the connecting shaft is arranged in the hoop hole, and the hoop The hoop base is connected to the rotating mounting plate through bolts; the connecting shaft includes a columnar connecting shaft, and one end of the columnar connecting shaft is connected to the milling head through a flange connecting piece.
前述的铣头360度旋转定位电动万向铣钻装置中,所述定位盘包括定位安装底盘,定位安装底盘上方设有旋转安装盘,定位安装底盘内设有T型滑动螺栓,旋转安装盘通过T型滑动螺栓与定位安装底盘连接。In the aforementioned electric universal milling and drilling device with 360-degree rotation and positioning of the milling head, the positioning plate includes a positioning mounting chassis, a rotating mounting plate is arranged above the positioning mounting chassis, T-shaped sliding bolts are arranged in the positioning mounting chassis, and the rotating mounting plate passes through The T-shaped sliding bolt is connected with the positioning installation chassis.
前述的铣头360度旋转定位电动万向铣钻装置中,所述定位安装底盘中设有螺栓滑槽,螺栓滑槽底部设有螺栓安装口,所述T型滑动螺栓设在螺栓滑槽中,定位安装底盘中还设有一组螺钉安装孔,定位安装底盘外侧壁檐上均匀设有四个定位凹槽,定位安装底盘外壁上设有刻度。In the aforementioned electric universal milling and drilling device with 360-degree rotation and positioning of the milling head, a bolt chute is provided in the positioning installation chassis, a bolt installation port is provided at the bottom of the bolt chute, and the T-shaped sliding bolt is arranged in the bolt chute A set of screw mounting holes is also provided in the positioning installation chassis, four positioning grooves are evenly arranged on the outer wall eaves of the positioning installation chassis, and scales are arranged on the outer wall of the positioning installation chassis.
前述的铣头360度旋转定位电动万向铣钻装置中,所述旋转安装盘下方设有四个定位突球,定位突球与定位凹槽的位置对齐,所述定位突球半径小于等于定位凹槽半径。In the aforementioned electric universal milling and drilling device with 360-degree rotation and positioning of the milling head, four positioning balls are arranged under the rotating mounting plate, the positioning balls are aligned with the positions of the positioning grooves, and the radius of the positioning balls is less than or equal to the positioning Groove radius.
前述的铣头360度旋转定位电动万向铣钻装置中,所述铣头包括旋转电机,旋转电机下方设有铣刀安装口,旋转电机通过螺栓与法兰连接片连接。In the aforementioned electric universal milling and drilling device with 360-degree rotation and positioning of the milling head, the milling head includes a rotating motor, and a milling cutter installation port is provided below the rotating motor, and the rotating motor is connected to the flange connecting piece through bolts.
前述的铣头360度旋转定位电动万向铣钻装置中,所述立柱中设有燕尾安装槽,立柱一侧设有升降转轴,升降转轴一端设有扳手插孔,立柱一侧还设有电机开关,电机开关通过导线与铣头连接。In the aforementioned electric universal milling and drilling device with 360-degree rotation and positioning of the milling head, a dovetail installation groove is provided in the column, a lifting shaft is provided on one side of the column, a wrench socket is provided at one end of the lifting shaft, and a motor is provided on one side of the column. Switch, the motor switch is connected with the milling head through wires.
前述的铣头360度旋转定位电动万向铣钻装置中,所述滑块一侧设有燕尾安装块和齿条,燕尾安装块与燕尾安装槽形状相对应;滑块另一侧设有安装面,所述安装面上设有定位凸块,定位凸块上设有安装螺孔。In the aforementioned electric universal milling and drilling device with 360-degree rotation and positioning of the milling head, one side of the slider is provided with a dovetail mounting block and a rack, and the dovetail mounting block corresponds to the shape of the dovetail mounting groove; the other side of the slider is provided with a mounting The mounting surface is provided with positioning bumps, and the positioning bumps are provided with mounting screw holes.
前述的铣头360度旋转定位电动万向铣钻装置中,所述移动旋转连接件包括与横向丝杆进刀座连接的底部滑动盘,底部滑动盘通过电动旋转盘与立柱丝杆进刀装置连接。In the aforementioned electric universal milling and drilling device with 360-degree rotation and positioning of the milling head, the moving rotary connector includes a bottom sliding plate connected to the horizontal screw feed seat, and the bottom sliding plate connects with the column screw feeding device through the electric rotating disc. connect.
前述的铣头360度旋转定位电动万向铣钻装置中,所述横向丝杆进刀座上表面设有燕尾导向块A,底部滑动盘下表面设有与燕尾导向块A形状对应的燕尾槽A,底部滑动盘通过燕尾槽A和燕尾导向块A的匹配安装与横向丝杆进刀座活动连接;所述横向丝杆进刀座内设有丝杆柱,底部滑动盘底部设有与丝杆柱螺纹对应连接的滑动块。In the aforementioned electric universal milling and drilling device with 360-degree rotation and positioning of the milling head, a dovetail guide block A is provided on the upper surface of the feed seat of the transverse screw rod, and a dovetail groove corresponding to the shape of the dovetail guide block A is provided on the lower surface of the bottom sliding plate. A, the bottom sliding plate is movably connected with the horizontal screw feed seat through the matching installation of the dovetail groove A and the dovetail guide block A; The thread of the rod corresponds to the slide block connected.
前述的铣头360度旋转定位电动万向铣钻装置中,所述立柱丝杆进刀装置包括与电动旋转盘连接的导向板,导向板上表面设有燕尾导向块B,立柱丝杆进刀装置还包括立柱连接板,立柱连接板上表面设有螺孔,立柱连接板下表面设有与燕尾导向块B形状对应的燕尾槽B,立柱连接板通过燕尾槽B和燕尾导向块B的匹配安装与导向板活动连接:所述立柱连接板下方设有丝杆柱,导向板上设有与丝杆柱螺纹对应连接的滑动块。In the aforementioned electric universal milling and drilling device with 360-degree rotation and positioning of the milling head, the column screw feeding device includes a guide plate connected to the electric rotating disk, and the surface of the guide plate is provided with a dovetail guide block B, and the column screw feeds the knife. The device also includes a column connection plate, the upper surface of the column connection plate is provided with screw holes, the lower surface of the column connection plate is provided with a dovetail groove B corresponding to the shape of the dovetail guide block B, and the column connection plate passes through the matching of the dovetail groove B and the dovetail guide block B. Installation and flexible connection with the guide plate: a screw column is provided under the connecting plate of the column, and a sliding block corresponding to the thread of the screw column is provided on the guide plate.
与现有技术相比,本实用新型具有以下优点:Compared with the prior art, the utility model has the following advantages:
(1)体积较小便于携带,拆装方便;通过设置旋转定位抱箍装置将铣头安装在滑块上,便于铣头安装和拆卸;通过设置定位盘、抱箍连接件和连接轴件用于连接铣头和机床底座,其中定位盘用于和机床立柱连接,连接轴件用于和铣头连接,抱箍连接件用于连接定位盘和连接轴件;连接轴件通过设在柱状连接轴一端的法兰连接片连接铣头,抱箍连接件的抱箍基座通过螺栓与定位盘连接,柱状连接轴放入抱箍基座一侧的半圆形的抱箍孔中后,将抱箍夹板一侧的半圆形抱箍孔夹住柱状连接轴,并将抱箍基座和抱箍夹板对齐,利用连接抱箍基座和抱箍夹板的螺栓在扭紧的过程中,使抱箍基座和抱箍夹板将柱状连接轴抱轴锁紧,完成连接,不仅安装操作简单,而且铣头安装稳固;通过在立柱中设置燕尾安装槽,并在滑块上设置与燕尾安装槽形状相同的燕尾安装块,不仅便于滑块安装,而且避免滑块在升降过程中发生歪斜,提高加工精度。(1) Small size, easy to carry, easy to disassemble; the milling head is installed on the slider by setting the rotating positioning hoop device, which is convenient for the installation and disassembly of the milling head; by setting the positioning plate, the hoop connector and the connecting shaft It is used to connect the milling head and the base of the machine tool, where the positioning plate is used to connect with the column of the machine tool, the connecting shaft is used to connect with the milling head, and the hoop connecting piece is used to connect the positioning plate and the connecting shaft; the connecting shaft is connected through the column The flange connecting piece at one end of the shaft is connected to the milling head, the hoop base of the hoop connector is connected to the positioning plate through bolts, and the columnar connecting shaft is put into the semicircular hoop hole on the side of the hoop base, and The semicircular hoop hole on one side of the hoop splint clamps the columnar connecting shaft, aligns the hoop base with the hoop splint, and uses the bolts connecting the hoop base and the hoop splint during the tightening process to make the The hoop base and the hoop splint lock the columnar connecting shaft to complete the connection. Not only is the installation easy, but also the milling head is installed stably; by setting the dovetail installation groove in the column and the dovetail installation groove on the slider The dovetail mounting block with the same shape not only facilitates the installation of the slider, but also prevents the slider from skewing during the lifting process and improves the machining accuracy.
(2)可在X轴和Z轴方向上360°调节加工角度调节铣头方向,还可调节铣头伸缩长度,降低了铣头连接的局限性,满足狭窄加工区域工作要求,使铣床使用更加便捷,提高了铣削工作效率;本实用新型通过设置定位盘,由T型滑动螺栓连接定位安装底盘和旋转安装盘,使旋转安装盘可产生相对旋转,定位安装底盘与机床底座固定连接后,旋转安装盘的相对旋转可用于360度旋转调节加工方向,通过在定位安装底盘上均匀设置四个定位凹槽,同时在旋转安装盘对应位置均匀设置四个定位突球,在转动过程中利用定位凹槽和定位突球配合实现快速定位;而通过设置连接轴件连接铣头,可通过调节抱箍连接件抱轴锁紧连接轴件的位置,调节铣头的伸缩量,还可通过旋转连接轴件,在连接轴件的轴向上360度调节铣头的加工方向;通过在滑块上设置齿条,并通过在立柱上设置升降转轴,利用升降转轴转动,使齿条产生相对运动,从而带动滑块升降,使铣头升降移动;通过在底座上设置X轴丝杆进刀装置和Y轴丝杆进刀装置,便于调节加工位置,利于加工操作;通过设置电机开关,可调节铣刀的转动方向和转动速度;通过以上几种调节方式,实现铣头加工多角度调节度、铣头伸缩定位及铣头升降多高度调节,降低了铣头连接的局限性;(2) The processing angle can be adjusted 360° in the direction of X-axis and Z-axis to adjust the direction of the milling head, and the telescopic length of the milling head can be adjusted, which reduces the limitation of the connection of the milling head, meets the working requirements of the narrow processing area, and makes the milling machine more convenient to use. It is convenient and improves the working efficiency of milling; the utility model sets the positioning plate, and connects the positioning mounting chassis and the rotating mounting plate with T-shaped sliding bolts, so that the rotating mounting plate can produce relative rotation. The relative rotation of the mounting plate can be used for 360-degree rotation to adjust the processing direction. By setting four positioning grooves evenly on the positioning mounting chassis, and at the same time setting four positioning protruding balls evenly at the corresponding positions of the rotating mounting plate, the positioning grooves are used during the rotation process. The groove and the positioning protruding ball cooperate to realize rapid positioning; and by setting the connecting shaft to connect the milling head, the position of the connecting shaft can be locked by adjusting the hoop connecting part to lock the shaft, and the expansion and contraction of the milling head can be adjusted, and the connecting shaft can also be rotated The processing direction of the milling head is adjusted 360 degrees in the axial direction of the connecting shaft; by setting the rack on the slider, and by setting the lifting shaft on the column, the rack is rotated by the lifting shaft to make the rack move relative to each other, thereby Drive the slider up and down to make the milling head move up and down; by setting the X-axis screw feed device and Y-axis screw feed device on the base, it is convenient to adjust the processing position and facilitate the processing operation; by setting the motor switch, the milling cutter can be adjusted The rotation direction and rotation speed; through the above several adjustment methods, the multi-angle adjustment degree of milling head processing, the telescopic positioning of the milling head and the multi-height adjustment of the milling head lifting are realized, which reduces the limitation of the connection of the milling head;
(3)简化了铣床立柱移动和旋转的操作,且旋转的精度较高,提高了施工效率和施工精度;本实用新型通过设置横向丝杆进刀座和立柱丝杆进刀装置实现立柱在两个轴向上的移动,通过移动旋转连接件连接横向丝杆进刀座和立柱丝杆进刀装置并实现立柱的旋转;通过利用燕尾导向块和燕尾槽配合安装的方式,为两个轴向上的移动进行导向,并且采用了丝杆柱和滑动块螺纹对应连接的方式作为驱动移动的手段,移动时转动丝杆柱,滑动块即可通过丝杆柱的螺纹产生相对的移动,不仅安装便捷,而且移动行程稳定,不易发生晃动,简化了铣床立柱移动的操作;通过设置移动旋转连接件,利用电动旋转盘驱动立柱进行轴向旋转,电动旋转盘转动的角速度是匀速的,因此在调节时只需通过控制旋转时间即可精准控制旋转的角度,本实用新型采用的电动旋转盘为市面常规的电动旋转盘,其结构和控制均为现有技术,在此不进行过多赘述。(3) The operation of moving and rotating the column of the milling machine is simplified, and the precision of the rotation is high, which improves the construction efficiency and construction accuracy; The movement in the first axis is to connect the horizontal screw feeder seat and the column screw feeder device by moving the rotary connector and realize the rotation of the column; by using the dovetail guide block and the dovetail groove to cooperate with the installation method, the two axial The upper movement is guided, and the corresponding connection between the screw column and the sliding block thread is used as the means of driving the movement. When the screw column is rotated when moving, the sliding block can generate relative movement through the screw thread of the screw column, not only the installation It is convenient, and the moving stroke is stable, and it is not easy to shake, which simplifies the operation of the column movement of the milling machine; by setting the moving rotary connector, the electric rotary plate is used to drive the column to rotate axially, and the angular velocity of the electric rotary plate is uniform, so when adjusting The angle of rotation can be accurately controlled only by controlling the rotation time. The electric rotating disk used in the utility model is a conventional electric rotating disk on the market. Its structure and control are all existing technologies, and will not be repeated here.
综上所述,本实用新型体积较小便于携带,不仅可在X轴和Z轴方向上360°调节加工角度调节铣头方向,还可调节铣头伸缩长度,降低了铣头连接的局限性,满足狭窄加工区域工作要求,使铣床使用更加便捷,提高了铣削工作效率,同时简化了铣床立柱移动和旋转的操作,且旋转的精度较高,提高了施工效率和施工精度。To sum up, the utility model is small in size and easy to carry. It can not only adjust the processing angle 360° in the X-axis and Z-axis directions, adjust the direction of the milling head, but also adjust the telescopic length of the milling head, reducing the limitation of the connection of the milling head. , to meet the working requirements of the narrow processing area, make the use of the milling machine more convenient, improve the efficiency of milling work, and simplify the operation of the movement and rotation of the column of the milling machine, and the rotation accuracy is high, improving the construction efficiency and construction accuracy.
附图说明Description of drawings
图1是本实用新型的正视图;Fig. 1 is the front view of the utility model;
图2是旋转定位抱箍装置的结构示意图;Fig. 2 is a structural schematic diagram of a rotating and positioning hoop device;
图3是定位盘的结构示意图;Fig. 3 is a schematic structural view of the positioning disc;
图4是抱箍连接件的结构示意图;Fig. 4 is a structural schematic diagram of a hoop connector;
图5是连接轴件的结构示意图Figure 5 is a schematic diagram of the structure of the connecting shaft
图6是滑块的结构示意图;Fig. 6 is the structural representation of slider;
图7是滑块的右视图;Fig. 7 is the right side view of slider;
图8是立柱和滑块配合安装的结构示意图Figure 8 is a structural schematic diagram of the cooperating installation of the column and the slider
图9是底座的结构示意图;Figure 9 is a schematic structural view of the base;
图10是立柱旋转安装台的结构示意图。Fig. 10 is a schematic structural view of the column rotation mounting platform.
附图中的标记为:1-底座,2-立柱,3-横向丝杆进刀装置,4-滑块,5-旋转定位抱箍装置,6-铣头,7-定位盘,8-抱箍连接件,9-连接轴件,10-,定位安装底盘,11-旋转安装盘,12-抱箍基座,13-抱箍夹板,14-抱箍孔,15-柱状连接轴,16-螺栓滑槽,17-螺钉安装孔,18-燕尾安装槽,19-升降转轴,20-齿条,21-燕尾安装块,22-底部滑动盘,23-电动旋转盘,24-导向板,25-立柱连接板。The marks in the drawings are: 1-base, 2-column, 3-transverse screw feed device, 4-slider, 5-rotary positioning hoop device, 6-milling head, 7-positioning plate, 8-holding Hoop connector, 9-connecting shaft, 10-, positioning installation chassis, 11-rotating mounting plate, 12-hoop base, 13-hoop splint, 14-hoop hole, 15-column connecting shaft, 16- Bolt chute, 17-screw mounting hole, 18-dovetail mounting groove, 19-lift shaft, 20-rack, 21-dovetail mounting block, 22-bottom sliding disc, 23-electric rotating disc, 24-guide plate, 25 - Upright connection plate.
具体实施方式Detailed ways
下面结合附图和实施例对本实用新型作进一步的说明,但并不作为对本实用新型限制的依据。The utility model will be further described below in conjunction with the accompanying drawings and embodiments, but it is not used as a basis for limiting the utility model.
实施例。铣头360度旋转定位电动万向铣钻装置,如图1至图10所示,包括底座1,底座1上方设有立柱2,所述底座包括横向丝杆进刀座3,横向丝杆进刀座3上方设有立柱旋转安装台,立柱旋转安装台包括与横向丝杆进刀座3活动连接的移动旋转连接件,移动旋转连接件上方设有立柱丝杆进刀装置,立柱丝杆进刀装置与立柱2固定连接;立柱2一侧设有滑块4,所述滑块4上设有旋转铣头装置,所述旋转铣头装置包括设在滑块4上的旋转定位抱箍装置5和铣头6,铣头6通过旋转定位抱箍装置5与滑块4连接;所述旋转定位抱箍装置5包括定位盘7、抱箍连接件8和连接轴件9;所述连接轴件9通过抱箍连接件8与定位盘7连接;所述抱箍连接件8包括抱箍基座12和抱箍夹板13,抱箍夹板13通过螺栓与抱箍基座12连接,抱箍基座12和抱箍夹板13上分别设有形状对应的半圆形抱箍孔14,连接轴件9设在抱箍孔14内,抱箍基座12通过螺栓与旋转安装盘11连接;所述连接轴件9包括柱状连接轴15,柱状连接轴15一端通过法兰连接片与铣头6连接。Example. The electric universal milling and drilling device with 360-degree rotation and positioning of the milling head, as shown in Figures 1 to 10, includes a base 1, and a column 2 is arranged above the base 1. The top of the knife seat 3 is provided with a column rotation installation platform, and the column rotation installation platform includes a mobile rotary connector that is movably connected with the horizontal screw rod feed seat 3, and a column screw feed device is arranged above the mobile rotary connector, and the column screw feed The knife device is fixedly connected with the column 2; a slider 4 is provided on one side of the column 2, and a rotary milling head device is provided on the slider 4, and the rotary milling head device includes a rotary positioning hoop device arranged on the slider 4 5 and the milling head 6, the milling head 6 is connected with the slider 4 through the rotating and positioning hoop device 5; the rotating and positioning hoop device 5 includes a positioning disc 7, a hoop connector 8 and a connecting shaft 9; the connecting shaft Part 9 is connected with positioning plate 7 through hoop connector 8; The seat 12 and the hoop splint 13 are respectively provided with semicircular hoop holes 14 corresponding in shape, the connecting shaft 9 is arranged in the hoop hole 14, and the hoop base 12 is connected with the rotating mounting plate 11 by bolts; The connecting shaft member 9 includes a columnar connecting shaft 15, and one end of the columnar connecting shaft 15 is connected to the milling head 6 through a flange connecting piece.
所述定位盘7包括定位安装底盘10,定位安装底盘10上方设有旋转安装盘11,定位安装底盘10内设有T型滑动螺栓,旋转安装盘11通过T型滑动螺栓与定位安装底盘10连接;所述定位安装底盘10中设有螺栓滑槽16,螺栓滑槽16底部设有螺栓安装口,所述T型滑动螺栓设在螺栓滑槽16中,定位安装底盘10中还设有一组螺钉安装孔17,定位安装底盘10外侧壁檐上均匀设有四个定位凹槽,定位安装底盘10外壁上设有刻度;所述旋转安装盘11下方设有四个定位突球,定位突球与定位凹槽的位置对齐,所述定位突球半径小于等于定位凹槽半径;所述铣头6包括旋转电机,旋转电机下方设有铣刀安装口,旋转电机通过螺栓与法兰连接片连接。The positioning plate 7 includes a positioning mounting chassis 10, a rotating mounting plate 11 is arranged above the positioning mounting chassis 10, a T-shaped sliding bolt is arranged in the positioning mounting chassis 10, and the rotating mounting plate 11 is connected with the positioning mounting chassis 10 through a T-shaped sliding bolt. ; The positioning installation chassis 10 is provided with a bolt chute 16, and the bottom of the bolt chute 16 is provided with a bolt installation port, and the T-shaped sliding bolt is located in the bolt chute 16, and a group of screws are also provided in the positioning installation chassis 10 Mounting holes 17, four positioning grooves are evenly arranged on the eaves of the outer side wall of the positioning installation chassis 10, and scales are provided on the outer wall of the positioning installation chassis 10; four positioning protrusion balls are arranged below the rotating mounting plate 11, and the positioning protrusion balls are aligned with the positioning protrusions. The positions of the positioning grooves are aligned, and the radius of the positioning protruding ball is less than or equal to the radius of the positioning groove; the milling head 6 includes a rotating motor, and a milling cutter installation port is arranged below the rotating motor, and the rotating motor is connected to the flange connecting piece through bolts.
所述立柱2中设有燕尾安装槽18,立柱2一侧设有升降转轴19,升降转轴19一端设有扳手插孔,立柱2一侧还设有电机开关,电机开关通过导线与铣头6连接;所述滑块4一侧设有燕尾安装块21和齿条20,燕尾安装块21与燕尾安装槽18形状相对应;滑块4另一侧设有安装面,所述安装面上设有定位凸块,定位凸块上设有安装螺孔。The column 2 is provided with a dovetail installation groove 18, and one side of the column 2 is provided with a lifting shaft 19, and one end of the lifting shaft 19 is provided with a wrench jack, and one side of the column 2 is also provided with a motor switch, and the motor switch is connected to the milling head 6 through a wire. connection; one side of the slider 4 is provided with a dovetail mounting block 21 and a rack 20, and the dovetail mounting block 21 corresponds to the shape of the dovetail mounting groove 18; the other side of the slider 4 is provided with a mounting surface, and the mounting surface is provided with There are positioning bumps, and mounting screw holes are arranged on the positioning bumps.
所述移动旋转连接件包括与横向丝杆进刀座3连接的底部滑动盘22,底部滑动盘22通过电动旋转盘23与立柱丝杆进刀装置连接;所述横向丝杆进刀座3上表面设有燕尾导向块A,底部滑动盘22下表面设有与燕尾导向块A形状对应的燕尾槽A,底部滑动盘22通过燕尾槽A和燕尾导向块A的匹配安装与横向丝杆进刀座3活动连接;所述横向丝杆进刀座3内设有丝杆柱,底部滑动盘22底部设有与丝杆柱螺纹对应连接的滑动块;所述立柱丝杆进刀装置包括与电动旋转盘23连接的导向板24,导向板24上表面设有燕尾导向块B,立柱丝杆进刀装置还包括立柱连接板25,立柱连接板25上表面设有螺孔,立柱连接板25下表面设有与燕尾导向块B形状对应的燕尾槽B,立柱连接板25通过燕尾槽B和燕尾导向块B的匹配安装与导向板24活动连接:所述立柱连接板25下方设有丝杆柱,导向板24上设有与丝杆柱螺纹对应连接的滑动块。The moving rotary connector includes a bottom sliding disc 22 connected to the horizontal screw feed seat 3, and the bottom sliding disc 22 is connected with the column screw feed device through an electric rotating disc 23; The surface is provided with a dovetail guide block A, and the lower surface of the bottom sliding plate 22 is provided with a dovetail groove A corresponding to the shape of the dovetail guide block A, and the bottom sliding plate 22 is matched with the dovetail groove A and the dovetail guide block A. The seat 3 is movably connected; the horizontal screw feed seat 3 is provided with a screw column, and the bottom of the bottom sliding plate 22 is provided with a sliding block correspondingly connected to the thread of the screw column; the column screw feed device includes an electric The guide plate 24 connected by the rotating disk 23, the upper surface of the guide plate 24 is provided with a dovetail guide block B, and the column screw rod feeding device also includes a column connecting plate 25, the upper surface of the column connecting plate 25 is provided with screw holes, and the lower surface of the column connecting plate 25 The surface is provided with a dovetail groove B corresponding to the shape of the dovetail guide block B, and the column connecting plate 25 is movably connected with the guide plate 24 through the matching installation of the dovetail groove B and the dovetail guide block B: a screw column is provided under the column connecting plate 25 , The guide plate 24 is provided with a sliding block correspondingly connected with the screw thread.
工作原理:本实用新型在使用时,根据所加工的工件选择对应大小的铣刀,和对应功率的铣头6,将铣刀安装至铣头6上的铣刀安装口中;将燕尾安装块21与燕尾安装槽18位置对齐,使滑块4插入立柱2中,将扳手杆插入扳手插孔中,通过转动升降转轴19,带动滑块4上的齿条20移动,调节滑块4位置;将旋转定位抱箍装置5安装至滑块4的安装面上,用将螺钉旋转定位抱箍装置5固定安装;连接轴件9通过设在柱状连接轴15一端的法兰连接片连接铣头6,抱箍连接件8的抱箍基座12通过螺栓与定位盘7连接,柱状连接轴15放入抱箍基座12一侧的半圆形的抱箍孔14中后,将抱箍夹板13一侧的半圆形抱箍孔14夹住柱状连接轴15,并将抱箍基座12和抱箍夹板13对齐,利用连接抱箍基座12和抱箍夹板13的螺栓在扭紧的过程中,使抱箍基座12和抱箍夹板13将柱状连接轴15抱轴锁紧,完成连接;通过设置横向丝杆进刀座3和立柱丝杆进刀装置实现立柱2在两个轴向上的移动,通过移动旋转连接件连接横向丝杆进刀座3和立柱丝杆进刀装置并实现立柱2的旋转;通过利用燕尾导向块和燕尾槽配合安装的方式,为两个轴向上的移动进行导向,并且采用了丝杆柱和滑动块螺纹对应连接的方式作为驱动移动的手段,横向丝杆进刀座3方向上移动时,转动设在横向丝杆进刀座3内丝杆柱,底部滑动盘22由设在底部的滑动块与丝杆柱螺纹产生相对的位移驱动移动;立柱丝杆进刀装置方向上移动时,转动设在立柱连接板25下方的丝杆柱,立柱连接板由导向板24上设置的滑动块与丝杆柱螺纹产生相对的位移驱动移动;而且移动行程稳定,不易发生晃动,简化了铣床立柱移动的操作;通过设置移动旋转连接件,利用电动旋转盘23驱动立柱2进行轴向旋转,在调节时通过控制旋转时间即可精准控制旋转的角度;根据所需加工工件的位置,选择本实用新型的安装位置,将底座1固定后,接通电源,打开开关,通过在电机开关调节铣刀的转动方向和转动速度;调节完成后关闭电源,并根据所加工工件形状调节铣头6的角度;调节完成后打开电源即可对快速对工件进行加工。Working principle: when the utility model is in use, select a milling cutter of the corresponding size and a milling head 6 of the corresponding power according to the workpiece to be processed, and install the milling cutter into the milling cutter installation port on the milling head 6; install the dovetail mounting block 21 Align with the position of the dovetail installation groove 18, insert the slider 4 into the column 2, insert the wrench rod into the wrench socket, and rotate the lifting shaft 19 to drive the rack 20 on the slider 4 to move, and adjust the position of the slider 4; The rotating and positioning hoop device 5 is installed on the mounting surface of the slider 4, and the screw is used to rotate and locate the hoop device 5 for fixed installation; the connecting shaft 9 is connected to the milling head 6 through a flange connecting piece arranged at one end of the columnar connecting shaft 15, The hoop base 12 of the hoop connector 8 is connected with the positioning plate 7 by bolts, and after the columnar connecting shaft 15 is put into the semicircular hoop hole 14 on one side of the hoop base 12, the hoop splint 13 is put into place. The semicircular hoop hole 14 on the side clamps the columnar connecting shaft 15, aligns the hoop base 12 with the hoop splint 13, and uses the bolts connecting the hoop base 12 and the hoop splint 13 in the process of tightening , so that the hoop base 12 and the hoop splint 13 lock the columnar connecting shaft 15 to complete the connection; by setting the horizontal screw feed seat 3 and the column screw feed device, the column 2 can be moved in two axial directions. The movement of the horizontal screw feed tool seat 3 and the column screw screw feed device is connected by moving the rotary connector to realize the rotation of the column 2; by using the dovetail guide block and the dovetail groove to cooperate with the installation method, the two axial The movement is guided, and the corresponding connection between the screw column and the sliding block thread is adopted as the means of driving the movement. When the horizontal screw feed seat 3 moves in the direction, the screw post set in the horizontal screw feed seat 3 , the bottom sliding plate 22 is driven by the relative displacement of the sliding block located at the bottom and the thread of the screw column; when the column screw feed device moves in the direction, the screw column located at the bottom of the column connecting plate 25 is rotated, and the column is connected. The plate is driven by the relative displacement of the sliding block set on the guide plate 24 and the thread of the screw column; and the movement stroke is stable, and it is not easy to shake, which simplifies the operation of the column movement of the milling machine; 23 Drive the column 2 to rotate axially, and the angle of rotation can be precisely controlled by controlling the rotation time during adjustment; according to the position of the workpiece to be processed, select the installation position of the utility model, fix the base 1, and turn on the power. Turn on the switch, adjust the rotation direction and speed of the milling cutter through the motor switch; turn off the power after the adjustment is completed, and adjust the angle of the milling head 6 according to the shape of the workpiece to be processed; after the adjustment is completed, turn on the power to quickly process the workpiece.
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CN109482946A (en) * | 2018-12-26 | 2019-03-19 | 罗甸县金泰模具机械制造有限公司 | Milling head 360 degree rotation positions electronic universal drilling and milling device |
CN115007951A (en) * | 2022-07-14 | 2022-09-06 | 无锡市神力齿轮冷挤有限公司 | Full-automatic gear milling equipment |
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CN109482946A (en) * | 2018-12-26 | 2019-03-19 | 罗甸县金泰模具机械制造有限公司 | Milling head 360 degree rotation positions electronic universal drilling and milling device |
CN115007951A (en) * | 2022-07-14 | 2022-09-06 | 无锡市神力齿轮冷挤有限公司 | Full-automatic gear milling equipment |
CN115007951B (en) * | 2022-07-14 | 2023-11-10 | 无锡市神力齿轮冷挤有限公司 | Full-automatic gear milling equipment |
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