CN209550687U - Oblique feed universal rotary processing device - Google Patents
Oblique feed universal rotary processing device Download PDFInfo
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- CN209550687U CN209550687U CN201822204903.8U CN201822204903U CN209550687U CN 209550687 U CN209550687 U CN 209550687U CN 201822204903 U CN201822204903 U CN 201822204903U CN 209550687 U CN209550687 U CN 209550687U
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- 238000009434 installation Methods 0.000 claims description 54
- 238000003801 milling Methods 0.000 claims description 46
- 238000003754 machining Methods 0.000 claims 2
- 238000005553 drilling Methods 0.000 abstract description 8
- 238000010276 construction Methods 0.000 abstract description 6
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Abstract
本实用新型公开了一种斜向进刀万向旋转加工装置,它包括底座,底座上方设有立柱,立柱一侧设有提手,立柱另一侧设有滑块,所述滑块上设有斜向进刀定位装置。本实用新型体积较小便于携带,拆装方便,便于维修和更换,可在360°方向上进行斜方向进刀钻孔,满足圆孔壁或斜方向上镗孔施工需求。
The utility model discloses a universal rotary processing device with oblique feeding. There is an oblique feed positioning device. The utility model is small in size and easy to carry, easy to assemble and disassemble, easy to maintain and replace, and can carry out oblique direction feed drilling in the direction of 360°, meeting the construction requirements of circular hole wall or oblique direction.
Description
技术领域technical field
本实用新型涉及一种铣床,特别是一种斜向进刀万向旋转加工装置。The utility model relates to a milling machine, in particular to a universal rotary processing device with oblique feeding.
背景技术Background technique
铣床是机械制造行业必不可少的通用设备,也是机床行业中仅次于车床产量的高产品种机床。现有铣床主要是卧式或立式结构的,不仅功能单一,而且床体积较大,铣头的加工行程有限,不能在同一台设备上对零件进行铣、镗、钻等加工,而且现有的铣床难以对工件的斜面进行加工,所以对于不规则的零件的加工,往往需要在多次装夹或在多种机床上才能实现,有的还要设置专用的工装模具,有的甚至要在专用机床上才可完成,不仅操作繁琐,加工效率较低,而且生产成本也较高。现有的铣床由于铣头难以拆装,在加工生产过程中,常因铣头损坏而停机进行维修。因此,现有的铣床存在体积较大,功能单一,加工操作繁琐,并且铣头难以拆装,加工和维修效率较低的缺点。Milling machine is an indispensable general-purpose equipment in the machinery manufacturing industry, and it is also a high-yield machine tool in the machine tool industry after the output of lathes. Existing milling machines are mainly of horizontal or vertical structure, which not only has a single function, but also has a large bed volume, and the processing stroke of the milling head is limited, so parts cannot be milled, bored, drilled, etc. It is difficult for a milling machine to process the slope of the workpiece, so for the processing of irregular parts, it often needs to be clamped multiple times or on a variety of machine tools. It can only be completed on a special machine tool, not only the operation is cumbersome, the processing efficiency is low, and the production cost is also high. Existing milling machines are difficult to disassemble and assemble because of the milling head. During the processing and production process, they are often shut down for maintenance due to damage to the milling head. Therefore, the existing milling machines have the disadvantages of large volume, single function, cumbersome processing operations, difficult disassembly and assembly of the milling head, and low processing and maintenance efficiency.
发明人在实际作业及生产过程中发明了如:“手提式三轴旋转定位万向铣床”、“磁力式后拉杆定位旋转万向铣床”、“抱轴定位旋转万向铣床” 等一批小型的便携式万向铣床,但在后续使用中发明人又发现铣头的铣钻方向还存在一定的局限性,特别是在内圆孔壁或斜方向上需要镗孔时,常规的铣床均无法沿斜方向轴向进刀钻孔,斜方向钻孔操作相当繁琐,存在较大的施工限制。The inventor invented such as: "portable three-axis rotary positioning universal milling machine", "magnetic rear pull rod positioning rotary universal milling machine", "shaft holding positioning rotary universal milling machine" and other small However, in the follow-up use, the inventor found that the milling and drilling direction of the milling head still has certain limitations, especially when boring is required on the wall of the inner circular hole or in the oblique direction, the conventional milling machine cannot Drilling with the axial feed in the oblique direction, the drilling operation in the oblique direction is quite cumbersome, and there are large construction restrictions.
因此,在万向铣床的使用过程中存在铣头连接方式局限性较大,难以进行斜方向进刀钻孔施工,施工操作复杂的问题,导致铣床使用困难。Therefore, in the process of using the universal milling machine, the connection mode of the milling head is relatively limited, it is difficult to carry out oblique direction feed drilling construction, and the construction operation is complicated, which makes the use of the milling machine difficult.
实用新型内容Utility model content
本实用新型的目的在于,提供一种斜向进刀万向旋转加工装置。本实用新型体积较小便于携带,拆装方便,便于维修和更换,可在360°方向上进行斜方向进刀钻孔,满足圆孔壁或斜方向上镗孔施工需求。The purpose of the utility model is to provide a universal rotary processing device with oblique feeding. The utility model is small in size and easy to carry, easy to assemble and disassemble, easy to maintain and replace, and can carry out oblique direction feed drilling in the direction of 360°, meeting the construction requirements of circular hole wall or oblique direction.
本实用新型的技术方案:斜向进刀万向旋转加工装置,包括底座,底座上方设有立柱,立柱一侧设有提手,立柱另一侧设有滑块,所述滑块上设有斜向进刀定位装置,所述斜向进刀定位装置包括定位安装底盘和与定位安装底盘连接的导向装置;所述导向装置包括设在定位安装底盘上方的旋转导向板,旋转导向板上设有进刀连接块,进刀连接块上方与铣头连接;所述定位安装底盘内设有T型滑动螺栓,旋转导向板通过T型滑动螺栓与定位安装底盘连接;所述旋转导向板上表面设有燕尾导向块C,进刀连接块下表面设有与燕尾导向块C形状对应的燕尾槽C,进刀连接块通过燕尾槽C和燕尾导向块C的匹配安装与旋转导向板活动连接。The technical scheme of the utility model: the oblique feeding universal rotary processing device includes a base, a column is arranged above the base, a handle is provided on one side of the column, a slider is provided on the other side of the column, and a slider is provided on the slider. An oblique feed positioning device, the oblique feed positioning device includes a positioning installation chassis and a guide device connected with the positioning installation chassis; the guide device includes a rotating guide plate located above the positioning installation chassis, and a There is a feed connection block, and the upper part of the feed connection block is connected with the milling head; the positioning installation chassis is provided with a T-shaped sliding bolt, and the rotating guide plate is connected with the positioning installation chassis through the T-shaped sliding bolt; the upper surface of the rotating guide plate A dovetail guide block C is provided, and a dovetail groove C corresponding to the shape of the dovetail guide block C is provided on the lower surface of the feeding connection block.
前述的一种斜向进刀万向旋转加工装置中,所述定位安装底盘中设有螺栓滑槽,螺栓滑槽底部设有螺栓安装口,所述T型滑动螺栓设在螺栓滑槽中,定位安装底盘中还设有一组螺钉安装孔,定位安装底盘外侧壁檐上均匀设有四个定位凹槽,定位安装底盘外壁上设有刻度。In the aforementioned universal rotary processing device with oblique feeding, the positioning installation chassis is provided with a bolt chute, the bottom of the bolt chute is provided with a bolt installation port, and the T-shaped sliding bolt is arranged in the bolt chute. A set of screw mounting holes is also provided in the positioning installation chassis, four positioning grooves are uniformly arranged on the outer wall eaves of the positioning installation chassis, and scales are arranged on the positioning installation chassis outer wall.
前述的一种斜向进刀万向旋转加工装置中,所述旋转导向板下方设有四个定位突球,定位突球与定位凹槽的位置对齐,所述定位突球半径小于等于定位凹槽半径。In the aforementioned universal rotary processing device with oblique feeding, four positioning balls are arranged under the rotating guide plate, the positioning balls are aligned with the positions of the positioning grooves, and the radius of the positioning balls is less than or equal to that of the positioning recesses. Groove radius.
前述的一种斜向进刀万向旋转加工装置中,所述旋转导向板内设有丝杆柱,进刀连接块底部设有与丝杆柱螺纹对应连接的螺纹块。In the aforementioned universal rotary processing device with oblique feeding, a screw post is provided inside the rotating guide plate, and a threaded block correspondingly connected to the thread of the screw post is provided at the bottom of the feed connection block.
前述的一种斜向进刀万向旋转加工装置中,所述铣头包括旋转电机,旋转电机下方设有铣刀安装口。In the aforementioned universal rotary processing device with oblique feed, the milling head includes a rotating motor, and a milling cutter installation opening is provided below the rotating motor.
前述的一种斜向进刀万向旋转加工装置中,所述立柱中设有燕尾安装槽,立柱一侧设有升降转轴,升降转轴一端设有扳手插孔,立柱一侧还设有电机开关,电机开关通过导线与铣头连接,提手设在电机开关上方。In the above-mentioned universal rotary processing device with oblique feed, a dovetail installation groove is provided in the column, a lifting shaft is provided on one side of the column, a wrench socket is provided at one end of the lifting shaft, and a motor switch is provided on one side of the column. , the motor switch is connected with the milling head through wires, and the handle is arranged above the motor switch.
前述的一种斜向进刀万向旋转加工装置中,所述滑块一侧设有燕尾安装块和齿条,滑块另一侧设有安装面,所述安装面上设有定位凸块,定位凸块上设有安装螺孔。In the aforementioned oblique feed universal rotary processing device, one side of the slider is provided with a dovetail mounting block and a rack, and the other side of the slider is provided with a mounting surface, and the mounting surface is provided with a positioning bump , There are mounting screw holes on the positioning bump.
前述的一种斜向进刀万向旋转加工装置中,所述燕尾安装槽与燕尾安装块形状相对应。In the aforementioned universal rotary processing device with oblique feed, the shape of the dovetail installation groove corresponds to that of the dovetail installation block.
前述的一种斜向进刀万向旋转加工装置中,所述底座中设有X轴丝杆进刀装置,X轴丝杆进刀装置上方设有Y轴丝杆进刀装置,所述X轴丝杆进刀装置和Y轴丝杆进刀装置垂直设置。In the aforementioned universal rotary processing device with oblique feeding, an X-axis screw feeding device is provided in the base, and a Y-axis screw feeding device is arranged above the X-axis screw feeding device. The axis screw feeding device and the Y-axis screw feeding device are arranged vertically.
与现有技术相比,本实用新型具有以下优点:Compared with the prior art, the utility model has the following advantages:
本实用新型通过设置斜向进刀定位装置,利用定位安装底盘和导向装置连接立柱和铣头;定位盘用于和铣床立柱连接,导向装置的进刀连接块用于与铣头连接,通过设置定位安装底盘,由T型滑动螺栓连接定位安装底盘和旋转导向板,使旋转导向板可产生相对旋转,旋转导向板的相对旋转可用于360度旋转调节铣头的加工方向,通过在定位安装底盘上均匀设置四个定位凹槽,同时在旋转导向板对应位置均匀设置四个定位突球,在转动过程中利用定位凹槽和定位突球配合实现快速定位;通过利用燕尾导向块C和燕尾槽C配合安装的方式,为连接滑块的移动进行导向,并且采用了丝杆柱和螺纹块螺纹对应连接的方式作为驱动移动的手段,移动时转动丝杆柱,螺纹块即可通过丝杆柱的螺纹产生相对的移动,不仅安装便捷,而且移动行程稳定,不易发生晃动,简化了连接滑块移动进刀的操作。The utility model is provided with an oblique feed positioning device, and uses the positioning installation chassis and the guide device to connect the column and the milling head; The positioning installation chassis is connected by T-shaped sliding bolts to the positioning installation chassis and the rotating guide plate, so that the rotating guide plate can produce relative rotation, and the relative rotation of the rotating guide plate can be used for 360-degree rotation to adjust the processing direction of the milling head. By positioning the installation chassis Four positioning grooves are evenly set on the top, and four positioning protruding balls are evenly set on the corresponding positions of the rotating guide plate. During the rotation process, the positioning grooves and positioning protruding balls are used to achieve rapid positioning; by using the dovetail guide block C and the dovetail groove C cooperates with the installation method to guide the movement of the connecting slider, and adopts the corresponding connection between the threaded rod and the threaded block as the means of driving the movement. When moving, turn the screwed rod, and the threaded block can pass through the screwed rod The thread produces relative movement, which is not only convenient for installation, but also has a stable movement stroke and is not easy to shake, which simplifies the operation of connecting the slider to move and feed the knife.
综上所述,本实用新型体积较小便于携带,拆装方便,便于维修和更换,可在360°方向上进行斜方向进刀钻孔,满足圆孔壁或斜方向上镗孔施工需求。In summary, the utility model is small in size and easy to carry, easy to disassemble, easy to maintain and replace, and can carry out oblique direction feed drilling in the direction of 360° to meet the needs of round hole wall or oblique direction boring construction.
附图说明Description of drawings
图1是本实用新型的结构示意图;Fig. 1 is the structural representation of the utility model;
图2是斜向进刀定位装置的结构示意图;Fig. 2 is a structural schematic diagram of an oblique knife feed positioning device;
图3是斜向进刀定位装置的分解结构示意图;Fig. 3 is a schematic diagram of an exploded structure of an oblique feed positioning device;
图4是滑块的结构示意图;Fig. 4 is the structural representation of slider;
图5是滑块的右视图;Fig. 5 is the right side view of slider;
图6是立柱和滑块配合安装的结构示意图。Fig. 6 is a structural schematic diagram of the cooperating installation of the column and the slider.
附图中的标记为:1-底座,2-进刀连接块,3-立柱,4-滑块,5-定位安装底盘,6-旋转导向板。The marks in the accompanying drawings are: 1-base, 2-feed connecting block, 3-column, 4-slider, 5-positioning installation chassis, 6-rotation guide plate.
具体实施方式Detailed ways
下面结合附图和实施例对本实用新型作进一步的说明,但并不作为对本实用新型限制的依据。The utility model will be further described below in conjunction with the accompanying drawings and embodiments, but it is not used as a basis for limiting the utility model.
实施例。斜向进刀万向旋转加工装置,如图1至图6所示,包括底座1,底座1上方设有立柱3,立柱3一侧设有提手,立柱3另一侧设有滑块4,所述滑块4上设有斜向进刀定位装置,所述斜向进刀定位装置包括定位安装底盘5和与定位安装底盘5连接的导向装置;所述导向装置包括设在定位安装底盘5上方的旋转导向板6,旋转导向板6上设有进刀连接块2,进刀连接块2上方与铣头连接;所述定位安装底盘5内设有T型滑动螺栓,旋转导向板6通过T型滑动螺栓与定位安装底盘5连接;所述旋转导向板6上表面设有燕尾导向块C,进刀连接块2下表面设有与燕尾导向块C形状对应的燕尾槽C,进刀连接块2通过燕尾槽C和燕尾导向块C的匹配安装与旋转导向板6活动连接。Example. The oblique feed universal rotary processing device, as shown in Figures 1 to 6, includes a base 1, a column 3 is provided above the base 1, a handle is provided on one side of the column 3, and a slider 4 is provided on the other side of the column 3 , the slider 4 is provided with an oblique feed positioning device, and the oblique feed positioning device includes a positioning installation chassis 5 and a guide device connected with the positioning installation chassis 5; 5 above the rotary guide plate 6, the rotary guide plate 6 is provided with a feed connection block 2, and the top of the feed connection block 2 is connected with the milling head; the positioning installation chassis 5 is provided with T-shaped sliding bolts, and the rotary guide plate 6 Connect with the positioning installation chassis 5 through T-shaped sliding bolts; the upper surface of the rotating guide plate 6 is provided with a dovetail guide block C, and the lower surface of the knife feed connection block 2 is provided with a dovetail groove C corresponding to the shape of the dovetail guide block C, and the knife feed The connecting block 2 is movably connected with the rotating guide plate 6 through the matched installation of the dovetail groove C and the dovetail guide block C.
所述定位安装底盘5中设有螺栓滑槽,螺栓滑槽底部设有螺栓安装口,所述T型滑动螺栓设在螺栓滑槽中,定位安装底盘5中还设有一组螺钉安装孔,定位安装底盘5外侧壁檐上均匀设有四个定位凹槽,定位安装底盘5外壁上设有刻度;所述旋转导向板6下方设有四个定位突球,定位突球与定位凹槽的位置对齐,所述定位突球半径小于等于定位凹槽半径;所述旋转导向板6内设有丝杆柱,进刀连接块2底部设有与丝杆柱螺纹对应连接的螺纹块;所述铣头包括旋转电机,旋转电机下方设有铣刀安装口;所述立柱3中设有燕尾安装槽,立柱3一侧设有升降转轴,升降转轴一端设有扳手插孔,立柱3一侧还设有电机开关,电机开关通过导线与铣头连接,提手设在电机开关上方;所述滑块4一侧设有燕尾安装块和齿条,滑块4另一侧设有安装面,所述安装面上设有定位凸块,定位凸块上设有安装螺孔;所述燕尾安装槽与燕尾安装块形状相对应;所述底座1中设有X轴丝杆进刀装置,X轴丝杆进刀装置上方设有Y轴丝杆进刀装置,所述X轴丝杆进刀装置和Y轴丝杆进刀装置垂直设置。The positioning installation chassis 5 is provided with a bolt chute, and the bottom of the bolt chute is provided with a bolt installation port, and the T-shaped sliding bolt is arranged in the bolt chute, and a group of screw mounting holes are also provided in the positioning installation chassis 5 for positioning. Four positioning grooves are evenly arranged on the outer wall eaves of the installation chassis 5, and scales are arranged on the outer wall of the positioning installation chassis 5; four positioning protruding balls are arranged below the rotating guide plate 6, and the positions of the positioning protruding balls and the positioning grooves alignment, the radius of the positioning protruding ball is less than or equal to the radius of the positioning groove; the rotating guide plate 6 is provided with a screw column, and the bottom of the feed connection block 2 is provided with a threaded block correspondingly connected to the thread of the screw column; the milling The head includes a rotating motor, and a milling cutter installation port is provided below the rotating motor; a dovetail installation groove is provided in the column 3, a lifting shaft is provided on one side of the column 3, a wrench socket is provided on one end of the lifting shaft, and a wrench socket is provided on one side of the column 3. There is a motor switch, the motor switch is connected with the milling head through wires, and the handle is arranged above the motor switch; one side of the slider 4 is provided with a dovetail mounting block and a rack, and the other side of the slider 4 is provided with a mounting surface. The mounting surface is provided with a positioning bump, and the positioning bump is provided with a mounting screw hole; the shape of the dovetail mounting groove corresponds to the shape of the dovetail mounting block; the base 1 is provided with an X-axis screw feeding device, and the X-axis wire A Y-axis screw feed device is arranged above the rod feed device, and the X-axis screw feed device and the Y-axis screw feed device are arranged vertically.
工作原理:根据所加工的工件选择对应大小的铣刀,和对应功率的铣头,将铣刀安装至铣头上的铣刀安装口中;将燕尾安装块与燕尾安装槽位置对齐,使滑块插入立柱中,将扳手杆插入扳手插孔中,通过转动升降转轴,带动滑块上的齿条移动,调节滑块位置;通过设置定位安装底盘和导向装置连接立柱和铣头;定位盘用于和铣床立柱连接,导向装置的进刀连接块用于与铣头连接,通过设置定位安装底盘,由T型滑动螺栓连接定位安装底盘和旋转导向板,使旋转导向板可产生相对旋转,旋转导向板的相对旋转可用于360度旋转调节铣头的加工方向,通过在定位安装底盘上均匀设置四个定位凹槽,同时在旋转导向板对应位置均匀设置四个定位突球,在转动过程中利用定位凹槽和定位突球配合实现快速定位;通过利用燕尾导向块C和燕尾槽C配合安装的方式,为连接滑块的移动进行导向,并且采用了丝杆柱和螺纹块螺纹对应连接的方式作为驱动移动的手段,移动时转动丝杆柱,螺纹块即可通过丝杆柱的螺纹产生相对的移动,利用丝杆移动的方式来实现铣头斜方向轴向进刀钻孔,进刀尺度可由人工丝杆柱转动使螺纹块螺纹产生对应位移来控制;安装完成后根据所需加工工件的位置,选择本实用新型的安装位置,将底座固定后,接通电源,打开开关,通过在电机开关调节铣刀的转动方向和转动速度;调节完成后关闭电源,并根据所加工工件形状调节铣头的角度,并通过X轴丝杆进刀装置、Y轴丝杆进刀装置装置和升降转轴分别在X轴、Y轴和Z轴方向上调节铣头位置;调节完成后打开电源即可对快速对工件进行加工。Working principle: According to the workpiece to be processed, select the milling cutter of the corresponding size and the milling head of the corresponding power, and install the milling cutter into the milling cutter installation port on the milling head; align the dovetail mounting block with the dovetail mounting groove to make the slider Insert it into the column, insert the wrench rod into the wrench socket, and drive the rack on the slider to move by rotating the lifting shaft to adjust the position of the slider; connect the column and the milling head by setting the positioning installation chassis and guide device; the positioning plate is used for It is connected with the column of the milling machine, and the feed connection block of the guide device is used to connect with the milling head. By setting the positioning installation chassis, the positioning installation chassis and the rotating guide plate are connected by T-shaped sliding bolts, so that the rotating guide plate can produce relative rotation, and the rotation guiding The relative rotation of the plate can be used for 360-degree rotation to adjust the processing direction of the milling head. By setting four positioning grooves evenly on the positioning installation chassis, and at the same time setting four positioning protruding balls evenly at the corresponding positions of the rotating guide plate, use The positioning groove and the positioning protruding ball cooperate to realize rapid positioning; by using the dovetail guide block C and the dovetail groove C to cooperate with the installation method, the movement of the connecting slider is guided, and the screw column and the threaded block thread are connected correspondingly. As a means of driving the movement, when the screw column is rotated during the movement, the threaded block can generate relative movement through the thread of the screw column, and the method of moving the screw to realize the oblique axial feed drilling of the milling head, the feed scale It can be controlled by the rotation of the artificial screw column to cause the corresponding displacement of the threaded block thread; after the installation is completed, select the installation position of the utility model according to the position of the workpiece to be processed, and after the base is fixed, turn on the power, turn on the switch, and pass the The switch adjusts the rotation direction and speed of the milling cutter; after the adjustment is completed, turn off the power, and adjust the angle of the milling head according to the shape of the workpiece to be processed, and through the X-axis screw feeding device, Y-axis screw feeding device and lifting shaft Adjust the position of the milling head in the X-axis, Y-axis and Z-axis directions respectively; after the adjustment is completed, turn on the power to process the workpiece quickly.
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