CN209503054U - The mobile universal drilling and milling device of milling head 360 degree rotation position level - Google Patents
The mobile universal drilling and milling device of milling head 360 degree rotation position level Download PDFInfo
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- 238000003801 milling Methods 0.000 title claims abstract description 163
- 238000005553 drilling Methods 0.000 title claims abstract description 27
- 238000009434 installation Methods 0.000 claims description 59
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Abstract
本实用新型公开了一种铣头360度旋转定位水平移动万向铣钻装置,它包括移动底座装置,移动底座装置下方设有导轨,移动底座装置上方设有立柱;立柱一侧设有滑块,所述滑块上设有旋转铣头装置,所述旋转铣头装置包括设在滑块上的旋转定位抱箍装置和铣头,铣头通过旋转定位抱箍装置与滑块连接;本实用新型体积较小便于携带,不仅可在X轴和Z轴方向上360°调节加工角度调节铣头方向,还可调节铣头伸缩长度,降低了铣头连接的局限性,满足狭窄加工区域工作要求,使铣床使用更加便捷,提高了铣削工作效率,同时便于快速准确移动,并且到达施工位置后定位操作简单,能有效提高施工效率和施工精准度。
The utility model discloses a milling head 360-degree rotating positioning horizontally moving universal milling and drilling device. , the slider is provided with a rotary milling head device, and the rotary milling head device includes a rotary positioning hoop device and a milling head arranged on the slider, and the milling head is connected with the slider through a rotary positioning hoop device; the utility model The new type is small in size and easy to carry. It can not only adjust the processing angle 360° in the direction of X-axis and Z-axis, adjust the direction of the milling head, but also adjust the telescopic length of the milling head, which reduces the limitation of the connection of the milling head and meets the working requirements of narrow processing areas. , which makes the milling machine more convenient to use, improves the milling work efficiency, and facilitates fast and accurate movement, and the positioning operation is simple after reaching the construction position, which can effectively improve the construction efficiency and construction accuracy.
Description
技术领域technical field
本实用新型涉及一种铣床,特别是一种铣头360度旋转定位水平移动万向铣钻装置。The utility model relates to a milling machine, in particular to a universal milling and drilling device with 360-degree rotation, positioning and horizontal movement of a milling head.
背景技术Background technique
铣床是机械制造行业必不可少的通用设备,也是机床行业中仅次于车床产量的高产品种机床。现有铣床主要是卧式或立式结构的,不仅功能单一,而且床体积较大,铣头的加工行程有限,不能在同一台设备上对零件进行铣、镗、钻等加工,而且现有的铣床难以对工件的斜面进行加工,所以对于不规则的零件的加工,往往需要在多次装夹或在多种机床上才能实现,有的还要设置专用的工装模具,有的甚至要在专用机床上才可完成,不仅操作繁琐,加工效率较低,而且生产成本也较高。现有的铣床由于铣头难以拆装,在加工生产过程中,常因铣头损坏而停机进行维修。因此,现有的铣床存在体积较大,功能单一,加工操作繁琐,并且铣头难以拆装,加工和维修效率较低的缺点。Milling machine is an indispensable general-purpose equipment in the machinery manufacturing industry, and it is also a high-yield machine tool in the machine tool industry after the output of lathes. Existing milling machines are mainly of horizontal or vertical structure, which not only has a single function, but also has a large bed volume, and the processing stroke of the milling head is limited, so parts cannot be milled, bored, drilled, etc. It is difficult for a milling machine to process the slope of the workpiece, so for the processing of irregular parts, it often needs to be clamped multiple times or on a variety of machine tools. It can only be completed on a special machine tool, not only the operation is cumbersome, the processing efficiency is low, and the production cost is also high. Existing milling machines are difficult to disassemble and assemble because of the milling head. During the processing and production process, they are often shut down for maintenance due to damage to the milling head. Therefore, the existing milling machines have the disadvantages of large volume, single function, cumbersome processing operations, difficult disassembly and assembly of the milling head, and low processing and maintenance efficiency.
发明人在实际作业及生产过程中发明了如:“手提式三轴旋转定位万向铣床”、“磁力式后拉杆定位旋转万向铣床”、“抱轴定位旋转万向铣床”等一批小型的便携式万向铣床,但在后续使用中发明人又发现虽然解决了铣头旋转调节铣钻方向的问题,但铣头和机床底座的位置却相对固定,在实际生产和加工过程中铣头的连接方式还存在一定的局限性,加工位置调节范围有限,特别是在小型狭窄加工区域工作时,机床底座常成为限制洗头加工位置的一个重要因素,而若是单纯采用延伸杆来连接铣头解决该问题,却又无法达到调节铣钻方向的目的,并且延伸杆拆装复杂,延伸杆也难以和机床底座稳定连接,加工使用仍然相对困难;并且在对大型工件底部进行铣钻加工时需要将铣床移动至待施工部位,而铣床在大型工件底部移动难以保证位置准确,并且移动至施工位置后难以固定,施工精准程度不高。In the actual operation and production process, the inventor invented such as: "portable three-axis rotary positioning universal milling machine", "magnetic rear pull rod positioning rotary universal milling machine", "shaft holding positioning rotary universal milling machine" and other small However, in the follow-up use, the inventor found that although the problem of adjusting the milling and drilling direction by the rotation of the milling head was solved, the positions of the milling head and the base of the machine tool were relatively fixed, and the position of the milling head during actual production and processing The connection method still has certain limitations, and the adjustment range of the processing position is limited. Especially when working in a small and narrow processing area, the base of the machine tool often becomes an important factor restricting the processing position of the washing head. If the extension rod is simply used to connect the milling head to solve However, the purpose of adjusting the direction of milling and drilling cannot be achieved, and the disassembly and assembly of the extension rod is complicated, and it is difficult to stably connect the extension rod to the base of the machine tool. It is still relatively difficult to process and use; The milling machine moves to the site to be constructed, but it is difficult to ensure the accuracy of the position when the milling machine moves at the bottom of the large workpiece, and it is difficult to fix after moving to the construction position, and the construction accuracy is not high.
因此,目前的铣床存在铣床体积较大,铣头功能单一的问题,而小型的万向铣床的铣头连接方式局限性较大,铣头加工位置调节范围有限,连接装置连接稳定性较差,连接件装置拆装复杂的问题,导致铣床使用困难;还存在难以准确移动,移动和定位操作复杂的问题,导致施工效率较低,施工精准度不高。Therefore, the current milling machine has the problems of large volume of milling machine and single function of the milling head, while the connection mode of the milling head of the small universal milling machine is limited, the adjustment range of the processing position of the milling head is limited, and the connection stability of the connecting device is poor. The problem of complex disassembly and assembly of the connecting piece device makes it difficult to use the milling machine; there are also problems of difficulty in accurate movement, complicated movement and positioning operations, resulting in low construction efficiency and low construction accuracy.
实用新型内容Utility model content
本实用新型的目的在于,提供一种铣头360度旋转定位水平移动万向铣钻装置。本实用新型体积较小便于携带,不仅可在X轴和Z轴方向上360°调节加工角度调节铣头方向,还可调节铣头伸缩长度,降低了铣头连接的局限性,满足狭窄加工区域工作要求,使铣床使用更加便捷,提高了铣削工作效率,同时便于快速准确移动,并且到达施工位置后定位操作简单,能有效提高施工效率和施工精准度。The purpose of the utility model is to provide a milling head 360-degree rotation positioning horizontal movement universal milling and drilling device. The utility model is small in size and easy to carry. It can not only adjust the processing angle and direction of the milling head at 360° in the X-axis and Z-axis directions, but also adjust the telescopic length of the milling head, which reduces the limitation of the connection of the milling head and satisfies the narrow processing area. Work requirements make the milling machine more convenient to use, improve the efficiency of milling work, and at the same time facilitate fast and accurate movement, and the positioning operation is simple after reaching the construction position, which can effectively improve construction efficiency and construction accuracy.
本实用新型的技术方案:铣头360度旋转定位水平移动万向铣钻装置,包括移动底座装置,移动底座装置下方设有导轨,移动底座装置上方设有立柱,所述移动底座装置包括底座盘,所述底座盘底部中心设有电磁铁,底座盘下方四角设有一组滚珠螺丝,滚珠螺丝设置位置与导轨对齐;底座盘上方设有定位安装转盘,定位安装转盘上方设有旋转进刀座;所述定位安装转盘中设有螺栓槽,螺栓槽中设有一对T型滑动螺栓,定位安装转盘通过T型滑动螺栓与旋转进刀座连接,旋转进刀座与立柱固定连接;立柱一侧设有滑块,所述滑块上设有旋转铣头装置,所述旋转铣头装置包括设在滑块上的旋转定位抱箍装置和铣头,铣头通过旋转定位抱箍装置与滑块连接;所述旋转定位抱箍装置包括定位盘、抱箍连接件和连接轴件;所述连接轴件通过抱箍连接件与定位盘连接;所述抱箍连接件包括抱箍基座和抱箍夹板,抱箍夹板通过螺栓与抱箍基座连接,抱箍基座和抱箍夹板上分别设有形状对应的半圆形抱箍孔,连接轴件设在抱箍孔内,抱箍基座通过螺栓与旋转安装盘连接;所述连接轴件包括柱状连接轴,柱状连接轴一端通过法兰连接片与铣头连接。The technical scheme of the utility model: the milling head rotates and positions at 360 degrees and moves the universal milling and drilling device horizontally, including a mobile base device, a guide rail is arranged below the mobile base device, and a column is arranged above the mobile base device, and the mobile base device includes a base plate , the center of the bottom of the base plate is provided with an electromagnet, and the four corners below the base plate are provided with a set of ball screws. Bolt grooves are provided in the positioning and installation turntable, and a pair of T-shaped sliding bolts are arranged in the bolt grooves. The positioning and installation turntable is connected with the rotary knife feeder through the T-shaped sliding bolts, and the rotary knife feeder is fixedly connected with the column; one side of the column is provided There is a slider, on which a rotary milling head device is provided, and the rotary milling head device includes a rotary positioning hoop device and a milling head arranged on the slider, and the milling head is connected to the slider through a rotary positioning hoop device ; The rotating and positioning hoop device includes a positioning plate, a hoop connector and a connecting shaft; the connecting shaft is connected to the positioning plate through a hoop connector; the hoop connector includes a hoop base and a hoop The splint and the hoop splint are connected to the hoop base through bolts. The hoop base and the hoop splint are respectively provided with semicircular hoop holes with corresponding shapes. The connecting shaft is arranged in the hoop hole. The hoop base It is connected with the rotating mounting plate through bolts; the connecting shaft includes a columnar connecting shaft, and one end of the columnar connecting shaft is connected with the milling head through a flange connecting piece.
前述的铣头360度旋转定位水平移动万向铣钻装置中,所述定位盘包括定位安装底盘,定位安装底盘上方设有旋转安装盘,定位安装底盘内设有T型滑动螺栓,旋转安装盘通过T型滑动螺栓与定位安装底盘连接。In the aforementioned milling head 360-degree rotary positioning and horizontal movement universal milling and drilling device, the positioning plate includes a positioning mounting chassis, a rotating mounting plate is arranged above the positioning mounting chassis, T-shaped sliding bolts are arranged in the positioning mounting chassis, and the rotating mounting plate It is connected to the positioning installation chassis through T-shaped sliding bolts.
前述的铣头360度旋转定位水平移动万向铣钻装置中,所述定位安装底盘中设有螺栓滑槽,螺栓滑槽底部设有螺栓安装口,所述T型滑动螺栓设在螺栓滑槽中,定位安装底盘中还设有一组螺钉安装孔,定位安装底盘外侧壁檐上均匀设有四个定位凹槽,定位安装底盘外壁上设有刻度。In the aforementioned milling head 360-degree rotary positioning and horizontal movement universal milling and drilling device, a bolt chute is provided in the positioning installation chassis, a bolt installation port is provided at the bottom of the bolt chute, and the T-shaped sliding bolt is arranged in the bolt chute Among them, a group of screw mounting holes is also provided in the positioning installation chassis, four positioning grooves are uniformly arranged on the outer wall eaves of the positioning installation chassis, and scales are provided on the outer wall of the positioning installation chassis.
前述的铣头360度旋转定位水平移动万向铣钻装置中,所述旋转安装盘下方设有四个定位突球,定位突球与定位凹槽的位置对齐,所述定位突球半径小于等于定位凹槽半径。In the aforementioned 360-degree rotating positioning of the milling head and horizontally moving universal milling and drilling device, four positioning balls are arranged under the rotating mounting plate, the positioning balls are aligned with the positions of the positioning grooves, and the radius of the positioning balls is less than or equal to Positioning groove radius.
前述的铣头360度旋转定位水平移动万向铣钻装置中,所述铣头包括旋转电机,旋转电机下方设有铣刀安装口,旋转电机通过螺栓与法兰连接片连接。In the aforementioned milling head 360-degree rotation positioning horizontal movement universal milling and drilling device, the milling head includes a rotating motor, a milling cutter installation port is provided below the rotating motor, and the rotating motor is connected to the flange connecting piece through bolts.
前述的铣头360度旋转定位水平移动万向铣钻装置中,所述立柱中设有燕尾安装槽,立柱一侧设有升降转轴,升降转轴一端设有扳手插孔,立柱一侧还设有电机开关,电机开关通过导线与铣头连接。In the aforementioned 360-degree rotating positioning of the milling head and the horizontal moving universal milling and drilling device, the dovetail installation groove is provided in the column, the lifting shaft is provided on one side of the column, and a wrench socket is provided at one end of the lifting shaft, and a wrench socket is provided on one side of the column. The motor switch is connected with the milling head through wires.
前述的铣头360度旋转定位水平移动万向铣钻装置中,所述滑块一侧设有燕尾安装块和齿条,燕尾安装块与燕尾安装槽形状相对应;滑块另一侧设有安装面,所述安装面上设有定位凸块,定位凸块上设有安装螺孔。In the aforementioned 360-degree rotating positioning of the milling head and horizontally moving universal milling and drilling device, one side of the slider is provided with a dovetail mounting block and a rack, and the dovetail mounting block corresponds to the shape of the dovetail mounting groove; the other side of the slider is provided with The installation surface is provided with a positioning bump, and the positioning bump is provided with a mounting screw hole.
前述的铣头360度旋转定位水平移动万向铣钻装置中,所述导轨包括两条平行的滑轨,两条滑轨之间设有定位铁;所述滑轨上设有导向滑槽,滚珠螺丝与导向滑槽对齐。In the aforementioned milling head 360-degree rotating positioning horizontally moving universal milling and drilling device, the guide rail includes two parallel slide rails, and a positioning iron is arranged between the two slide rails; a guide chute is provided on the slide rail, The ball screw aligns with the guide chute.
前述的铣头360度旋转定位水平移动万向铣钻装置中,所述旋转进刀座包括旋转托盘,旋转托盘上方设有X轴丝杆进刀装置,X轴丝杆进刀装置上方设有Y轴进刀丝杆装置,Y轴进刀丝杆装置上端面设有两个安装槽。In the aforementioned 360-degree rotary positioning of the milling head and the horizontal movement universal milling and drilling device, the rotary tool feed seat includes a rotary tray, an X-axis screw feed device is arranged above the rotary tray, and an X-axis screw feed device is installed above the X-axis screw feed device. Y-axis feed screw device, the upper end of the Y-axis feed screw device is provided with two installation grooves.
前述的铣头360度旋转定位水平移动万向铣钻装置中,所述滚珠螺丝包括螺纹柱,螺纹柱底部设有滚珠槽,滚珠槽内设有一组小滚珠和一个大滚珠,滚珠槽槽口部位设有槽盖,槽盖上开设滚珠口,所述滚珠口直径小于大滚珠直径。In the aforementioned milling head 360-degree rotating positioning and horizontal moving universal milling and drilling device, the ball screw includes a threaded column, and a ball groove is provided at the bottom of the threaded column, and a group of small balls and a large ball are arranged in the ball groove, and the notch of the ball groove The position is provided with a groove cover, and a ball opening is provided on the groove cover, and the diameter of the ball opening is smaller than the diameter of the large ball.
与现有技术相比,本实用新型具有以下优点:Compared with the prior art, the utility model has the following advantages:
(1)体积较小便于携带,拆装方便;通过设置旋转定位抱箍装置将铣头安装在滑块上,便于铣头安装和拆卸;通过设置定位盘、抱箍连接件和连接轴件用于连接铣头和移动底座装置,其中定位盘用于和机床立柱连接,连接轴件用于和铣头连接,抱箍连接件用于连接定位盘和连接轴件;连接轴件通过设在柱状连接轴一端的法兰连接片连接铣头,抱箍连接件的抱箍基座通过螺栓与定位盘连接,柱状连接轴放入抱箍基座一侧的半圆形的抱箍孔中后,将抱箍夹板一侧的半圆形抱箍孔夹住柱状连接轴,并将抱箍基座和抱箍夹板对齐,利用连接抱箍基座和抱箍夹板的螺栓在扭紧的过程中,使抱箍基座和抱箍夹板将柱状连接轴抱轴锁紧,完成连接,不仅安装操作简单,而且铣头安装稳固;通过在立柱中设置燕尾安装槽,并在滑块上设置与燕尾安装槽形状相同的燕尾安装块,不仅便于滑块安装,而且避免滑块在升降过程中发生歪斜,提高加工精度。(1) Small size, easy to carry, easy to disassemble; the milling head is installed on the slider by setting the rotating positioning hoop device, which is convenient for the installation and disassembly of the milling head; by setting the positioning plate, the hoop connector and the connecting shaft It is used to connect the milling head and the mobile base device, wherein the positioning plate is used to connect with the column of the machine tool, the connecting shaft is used to connect with the milling head, and the hoop connecting piece is used to connect the positioning plate and the connecting shaft; the connecting shaft is set on the column The flange connecting piece at one end of the connecting shaft is connected to the milling head, and the hoop base of the hoop connector is connected to the positioning plate through bolts. After the columnar connecting shaft is put into the semicircular hoop hole on the side of the hoop base, Clamp the columnar connecting shaft with the semicircular hoop hole on one side of the hoop splint, align the hoop base with the hoop splint, and use the bolts connecting the hoop base and the hoop splint to tighten during the tightening process. Make the hoop base and the hoop splint lock the columnar connecting shaft to complete the connection, not only the installation is simple, but also the milling head is installed stably; by setting the dovetail installation slot in the column, and setting the dovetail installation on the slider The dovetail mounting block with the same groove shape not only facilitates the installation of the slider, but also prevents the slider from skewing during the lifting process and improves the machining accuracy.
(2)可在X轴和Z轴方向上360°调节加工角度调节铣头方向,还可调节铣头伸缩长度,降低了铣头连接的局限性,满足狭窄加工区域工作要求,使铣床使用更加便捷,提高了铣削工作效率;本实用新型通过设置定位盘,由T型滑动螺栓连接定位安装底盘和旋转安装盘,使旋转安装盘可产生相对旋转,定位安装底盘与立柱固定连接后,旋转安装盘的相对旋转可用于360度旋转调节加工方向,通过在定位安装底盘上均匀设置四个定位凹槽,同时在旋转安装盘对应位置均匀设置四个定位突球,在转动过程中利用定位凹槽和定位突球配合实现快速定位;而通过设置连接轴件连接铣头,可通过调节抱箍连接件抱轴锁紧连接轴件的位置,调节铣头的伸缩量,还可通过旋转连接轴件,在连接轴件的轴向上360度调节铣头的加工方向;通过在滑块上设置齿条,并通过在立柱上设置升降转轴,利用升降转轴转动,使齿条产生相对运动,从而带动滑块升降,使铣头升降移动;通过在移动底座装置上设置X轴丝杆进刀装置和Y轴丝杆进刀装置,便于调节加工位置,利于加工操作;通过设置电机开关,可调节铣刀的转动方向和转动速度;通过以上几种调节方式,实现铣头加工多角度调节度、铣头伸缩定位及铣头升降多高度调节,降低了铣头连接的局限性;(2) The processing angle can be adjusted 360° in the direction of X-axis and Z-axis to adjust the direction of the milling head, and the telescopic length of the milling head can be adjusted, which reduces the limitation of the connection of the milling head, meets the working requirements of the narrow processing area, and makes the milling machine more convenient to use. It is convenient and improves the working efficiency of milling; the utility model sets the positioning plate, and connects the positioning mounting chassis and the rotating mounting plate with T-shaped sliding bolts, so that the rotating mounting plate can produce relative rotation. The relative rotation of the disk can be used for 360-degree rotation to adjust the processing direction. By setting four positioning grooves evenly on the positioning installation chassis, and at the same time setting four positioning protrusions evenly on the corresponding positions of the rotating installation disk, the positioning grooves are used during the rotation process. Cooperate with the positioning protruding ball to achieve rapid positioning; and by setting the connecting shaft to connect the milling head, the position of the connecting shaft can be locked by adjusting the hoop connecting piece to lock the shaft, and the expansion and contraction of the milling head can be adjusted, and the connecting shaft can also be rotated , adjust the processing direction of the milling head 360 degrees in the axial direction of the connecting shaft; by setting the rack on the slider, and by setting the lifting shaft on the column, using the rotation of the lifting shaft, the rack generates relative motion, thereby driving The slider moves up and down to make the milling head move up and down; by setting the X-axis screw feed device and the Y-axis screw feed device on the mobile base device, it is convenient to adjust the processing position and facilitate the processing operation; by setting the motor switch, the milling head can be adjusted. The rotation direction and rotation speed of the knife; through the above several adjustment methods, the multi-angle adjustment degree of the milling head processing, the telescopic positioning of the milling head and the multi-height adjustment of the milling head lifting are realized, which reduces the limitation of the connection of the milling head;
(3)定位操作简单,能有效提高施工效率和施工精准度;通过设置导轨和移动底座装置,用于快速移动和定位;移动底座装置可用于和铣床立柱等部件连接,并在导轨上快速移动和定位,在导轨两条平行滑轨上设置滑槽,便于底座盘下方的滚珠螺丝滑动,避免脱轨,在两条平行滑轨之间设置定位铁,并在底座盘底部中心设置电磁铁,移动底座装置沿滑轨移动至施工位置,接通电磁铁电源即可使电磁铁和定位铁吸住,使移动底座装置定位;在施工时,通过设置定位安装转盘和旋转进刀座,并通过T型滑动螺栓连接,利用T型滑动螺栓在螺栓滑槽中移动,使安装底盘和旋转进刀座产生相对旋转,通过将固定螺栓设置在固定螺栓安装槽中,使定位安装转盘固定,将铣头或装有铣头的立柱通过安装槽固定安装在旋转进刀座上,利用旋转安装盘和定位安装转盘相对旋转,调节铣头加工方向,实现360°加工,加工方向调节简单,安装操作快捷;通过在定位安装转盘的外壁上设置刻度,可根据所需加工工件的调节旋转进刀座的转动角度,从而调节铣头的加工角度,便于加工操作;通过在底座上设置X轴丝杆进刀装置和Y轴丝杆进刀装置,便于调节加工行程,增加铣床铣削加工范围,利于加工操作。(3) The positioning operation is simple, which can effectively improve the construction efficiency and construction accuracy; by setting the guide rail and the mobile base device, it is used for rapid movement and positioning; the mobile base device can be used to connect with milling machine columns and other components, and move quickly on the guide rail and positioning, a chute is set on the two parallel slide rails of the guide rail to facilitate the sliding of the ball screw under the base plate to avoid derailment, a positioning iron is set between the two parallel slide rails, and an electromagnet is set at the bottom center of the base plate to move The base device moves to the construction position along the slide rail, and the electromagnet and the positioning iron can be attracted by turning on the power supply of the electromagnet, so that the mobile base device can be positioned; Type sliding bolt connection, using T-shaped sliding bolts to move in the bolt chute, so that the installation chassis and the rotary tool seat produce relative rotation, by setting the fixing bolts in the fixing bolt installation grooves, the positioning and installation turntable is fixed, and the milling head or The column equipped with the milling head is fixedly installed on the rotary feed seat through the installation groove, and the rotating mounting plate and the positioning mounting turntable are used to rotate relative to each other to adjust the processing direction of the milling head to realize 360° processing. The processing direction is easy to adjust and the installation and operation are fast; The scale is set on the outer wall of the positioning and installation turntable, and the rotation angle of the rotary feed seat can be adjusted according to the workpiece to be processed, thereby adjusting the processing angle of the milling head, which is convenient for processing operations; by setting the X-axis screw feed device on the base And the Y-axis screw feed device, it is convenient to adjust the processing stroke, increase the milling range of the milling machine, and facilitate the processing operation.
综上所述,本实用新型体积较小便于携带,不仅可在X轴和Z轴方向上360°调节加工角度调节铣头方向,还可调节铣头伸缩长度,降低了铣头连接的局限性,满足狭窄加工区域工作要求,使铣床使用更加便捷,提高了铣削工作效率,同时便于快速准确移动,并且到达施工位置后定位操作简单,能有效提高施工效率和施工精准度。To sum up, the utility model is small in size and easy to carry. It can not only adjust the processing angle 360° in the X-axis and Z-axis directions, adjust the direction of the milling head, but also adjust the telescopic length of the milling head, reducing the limitation of the connection of the milling head. , to meet the working requirements of the narrow processing area, make the milling machine more convenient to use, improve the milling work efficiency, and at the same time facilitate fast and accurate movement, and the positioning operation is simple after reaching the construction position, which can effectively improve the construction efficiency and construction accuracy.
附图说明Description of drawings
图1是本实用新型的正视图;Fig. 1 is the front view of the utility model;
图2是旋转定位抱箍装置的结构示意图;Fig. 2 is a structural schematic diagram of a rotating and positioning hoop device;
图3是定位盘的结构示意图;Fig. 3 is a schematic structural view of the positioning disc;
图4是抱箍连接件的结构示意图;Fig. 4 is a structural schematic diagram of a hoop connector;
图5是连接轴件的结构示意图Figure 5 is a schematic diagram of the structure of the connecting shaft
图6是滑块的结构示意图;Fig. 6 is the structural representation of slider;
图7是滑块的右视图;Fig. 7 is the right side view of slider;
图8是立柱和滑块配合安装的结构示意图Figure 8 is a structural schematic diagram of the cooperating installation of the column and the slider
图9是移动底座装置的结构示意图;Fig. 9 is a schematic structural view of the mobile base device;
图10是导轨的结构示意图;Fig. 10 is the structural representation of guide rail;
图11是定位安装转盘的结构示意图;Fig. 11 is a structural schematic diagram of positioning and installing the turntable;
图12是滚珠螺丝的结构示意图。Fig. 12 is a schematic structural view of a ball screw.
附图中的标记为:1-移动底座装置,2-立柱,3-底座盘,4-滑块,5-旋转定位抱箍装置,6-铣头,7-定位盘,8-抱箍连接件,9-连接轴件,10-,定位安装底盘,11-旋转安装盘,12-抱箍基座,13-抱箍夹板,14-抱箍孔,15-柱状连接轴,16-螺栓滑槽,17-螺钉安装孔,18-燕尾安装槽,19-升降转轴,20-齿条,21-燕尾安装块,22-滚珠螺丝,23-定位安装转盘,24-旋转进刀座,25-螺栓槽,26-滑轨,27-定位铁,28-导向滑槽,29-螺纹柱,30-滚珠槽,31-小滚珠,32-大滚珠,33-槽盖。The marks in the drawings are: 1-moving base device, 2-column, 3-base plate, 4-slider, 5-rotary positioning hoop device, 6-milling head, 7-positioning plate, 8-hoop connection 9-connecting shaft, 10-, positioning installation chassis, 11- rotating mounting plate, 12- hoop base, 13- hoop splint, 14- hoop hole, 15- columnar connecting shaft, 16- bolt slide Slot, 17-screw mounting hole, 18-dovetail mounting groove, 19-lift shaft, 20-rack, 21-dovetail mounting block, 22-ball screw, 23-positioning installation turntable, 24-rotary feed seat, 25- Bolt groove, 26-slide rail, 27-positioning iron, 28-guide chute, 29-threaded column, 30-ball groove, 31-small ball, 32-big ball, 33-slot cover.
具体实施方式Detailed ways
下面结合附图和实施例对本实用新型作进一步的说明,但并不作为对本实用新型限制的依据。The utility model will be further described below in conjunction with the accompanying drawings and embodiments, but it is not used as a basis for limiting the utility model.
实施例。铣头360度旋转定位水平移动万向铣钻装置,如图1至图12所示,包括移动底座装置1,移动底座装置1下方设有导轨,移动底座装置1上方设有立柱2,所述移动底座装置包括底座盘3,所述底座盘3底部中心设有电磁铁,底座盘3下方四角设有一组滚珠螺丝22,滚珠螺丝22设置位置与导轨对齐;底座盘3上方设有定位安装转盘23,定位安装转盘23上方设有旋转进刀座24;所述定位安装转盘23中设有螺栓槽25,螺栓槽25中设有一对T型滑动螺栓,定位安装转盘23通过T型滑动螺栓与旋转进刀座24连接,旋转进刀座24与立柱2固定连接;立柱2一侧设有滑块4,所述滑块4上设有旋转铣头装置,所述旋转铣头装置包括设在滑块4上的旋转定位抱箍装置5和铣头6,铣头6通过旋转定位抱箍装置5与滑块4连接;所述旋转定位抱箍装置5包括定位盘7、抱箍连接件8和连接轴件9;所述连接轴件9通过抱箍连接件8与定位盘7连接;所述抱箍连接件8包括抱箍基座12和抱箍夹板13,抱箍夹板13通过螺栓与抱箍基座12连接,抱箍基座12和抱箍夹板13上分别设有形状对应的半圆形抱箍孔14,连接轴件9设在抱箍孔14内,抱箍基座12通过螺栓与旋转安装盘11连接;所述连接轴件9包括柱状连接轴15,柱状连接轴15一端通过法兰连接片与铣头6连接。Example. The 360-degree rotating positioning of the milling head and the horizontally moving universal milling and drilling device, as shown in Figures 1 to 12, include a mobile base device 1, a guide rail is provided below the mobile base device 1, and a column 2 is provided above the mobile base device 1. The mobile base device includes a base plate 3, an electromagnet is provided at the center of the bottom of the base plate 3, a group of ball screws 22 are provided at the four corners below the base plate 3, and the setting positions of the ball screws 22 are aligned with the guide rails; a positioning installation turntable is provided above the base plate 3 23. A rotary feed seat 24 is provided above the positioning installation turntable 23; a bolt groove 25 is provided in the positioning installation turntable 23, and a pair of T-shaped sliding bolts are arranged in the bolt groove 25. The positioning installation turntable 23 is connected with the T-shaped sliding bolts The rotary feed seat 24 is connected, and the rotary feed seat 24 is fixedly connected with the column 2; a slide block 4 is provided on one side of the column 2, and a rotary milling head device is provided on the slide block 4, and the rotary milling head device includes a The rotation positioning hoop device 5 and the milling head 6 on the slider 4, the milling head 6 is connected with the slider 4 through the rotation positioning hoop device 5; the rotation positioning hoop device 5 includes a positioning plate 7, a hoop connector 8 And the connecting shaft 9; the connecting shaft 9 is connected with the positioning plate 7 through the hoop connector 8; the hoop connector 8 includes the hoop base 12 and the hoop splint 13, and the hoop splint 13 is connected with the hoop splint by bolts The hoop base 12 is connected, the hoop base 12 and the hoop splint 13 are respectively provided with semicircular hoop holes 14 with corresponding shapes, the connecting shaft 9 is arranged in the hoop hole 14, and the hoop base 12 passes through Bolts are connected to the rotating mounting plate 11; the connecting shaft member 9 includes a columnar connecting shaft 15, and one end of the columnar connecting shaft 15 is connected to the milling head 6 through a flange connecting piece.
所述定位盘7包括定位安装底盘10,定位安装底盘10上方设有旋转安装盘11,定位安装底盘10内设有T型滑动螺栓,旋转安装盘11通过T型滑动螺栓与定位安装底盘10连接;所述定位安装底盘10中设有螺栓滑槽16,螺栓滑槽16底部设有螺栓安装口,所述T型滑动螺栓设在螺栓滑槽16中,定位安装底盘10中还设有一组螺钉安装孔17,定位安装底盘10外侧壁檐上均匀设有四个定位凹槽,定位安装底盘10外壁上设有刻度;所述旋转安装盘11下方设有四个定位突球,定位突球与定位凹槽的位置对齐,所述定位突球半径小于等于定位凹槽半径。The positioning plate 7 includes a positioning mounting chassis 10, a rotating mounting plate 11 is arranged above the positioning mounting chassis 10, a T-shaped sliding bolt is arranged in the positioning mounting chassis 10, and the rotating mounting plate 11 is connected with the positioning mounting chassis 10 through a T-shaped sliding bolt. ; The positioning installation chassis 10 is provided with a bolt chute 16, and the bottom of the bolt chute 16 is provided with a bolt installation port, and the T-shaped sliding bolt is located in the bolt chute 16, and a group of screws are also provided in the positioning installation chassis 10 Mounting holes 17, four positioning grooves are evenly arranged on the eaves of the outer side wall of the positioning installation chassis 10, and scales are provided on the outer wall of the positioning installation chassis 10; four positioning protrusion balls are arranged below the rotating mounting plate 11, and the positioning protrusion balls are aligned with the positioning protrusions. The positions of the positioning grooves are aligned, and the radius of the positioning protrusion is less than or equal to the radius of the positioning grooves.
所述铣头6包括旋转电机,旋转电机下方设有铣刀安装口,旋转电机通过螺栓与法兰连接片连接;所述立柱2中设有燕尾安装槽18,立柱2一侧设有升降转轴19,升降转轴19一端设有扳手插孔,立柱2一侧还设有电机开关,电机开关通过导线与铣头6连接;所述滑块4一侧设有燕尾安装块21和齿条20,燕尾安装块21与燕尾安装槽18形状相对应;滑块4另一侧设有安装面,所述安装面上设有定位凸块,定位凸块上设有安装螺孔。The milling head 6 includes a rotating motor, and a milling cutter installation port is provided below the rotating motor, and the rotating motor is connected to the flange connecting piece through bolts; a dovetail mounting groove 18 is provided in the column 2, and a lifting shaft is provided on one side of the column 2 19. One end of the lifting shaft 19 is provided with a wrench jack, and one side of the column 2 is also provided with a motor switch, which is connected to the milling head 6 through a wire; one side of the slider 4 is provided with a dovetail mounting block 21 and a rack 20, The shape of the dovetail mounting block 21 is corresponding to the shape of the dovetail mounting groove 18; the other side of the slider 4 is provided with a mounting surface, and the mounting surface is provided with a positioning protrusion, and the positioning protrusion is provided with a mounting screw hole.
所述导轨包括两条平行的滑轨26,两条滑轨26之间设有定位铁27;所述滑轨26上设有导向滑槽28,滚珠螺丝22与导向滑槽28对齐;所述旋转进刀座24包括旋转托盘,旋转托盘上方设有X轴丝杆进刀装置,X轴丝杆进刀装置上方设有Y轴进刀丝杆装置,Y轴进刀丝杆装置上端面设有两个安装槽;所述滚珠螺丝22包括螺纹柱29,螺纹柱29底部设有滚珠槽30,滚珠槽30内设有一组小滚珠31和一个大滚珠32,滚珠槽30槽口部位设有槽盖33,槽盖33上开设滚珠口,所述滚珠口直径小于大滚珠32直径。Described guide rail comprises two parallel slide rails 26, is provided with positioning iron 27 between two slide rails 26; Described slide rail 26 is provided with guide chute 28, and ball screw 22 is aligned with guide chute 28; The rotary feed seat 24 comprises a rotary tray, an X-axis screw feed device is provided above the rotary tray, a Y-axis feed screw device is arranged above the X-axis screw feed device, and a Y-axis feed screw device is arranged on the upper end surface of the Y-axis feed screw device. There are two mounting grooves; the ball screw 22 includes a threaded column 29, the bottom of the threaded column 29 is provided with a ball groove 30, a group of small balls 31 and a large ball 32 are arranged in the ball groove 30, and the notch of the ball groove 30 is provided with The groove cover 33 offers a ball opening on the groove cover 33, and the diameter of the ball opening is smaller than the diameter of the large ball 32.
工作原理:本实用新型在使用时,根据所加工的工件选择对应大小的铣刀,和对应功率的铣头6,将铣刀安装至铣头6上的铣刀安装口中;将燕尾安装块21与燕尾安装槽18位置对齐,使滑块4插入立柱2中,将扳手杆插入扳手插孔中,通过转动升降转轴19,带动滑块4上的齿条20移动,调节滑块4位置;将旋转定位抱箍装置5安装至滑块4的安装面上,用将螺钉旋转定位抱箍装置5固定安装;连接轴件9通过设在柱状连接轴15一端的法兰连接片连接铣头6,抱箍连接件8的抱箍基座12通过螺栓与定位盘7连接,柱状连接轴15放入抱箍基座12一侧的半圆形的抱箍孔14中后,将抱箍夹板13一侧的半圆形抱箍孔14夹住柱状连接轴15,并将抱箍基座12和抱箍夹板13对齐,利用连接抱箍基座12和抱箍夹板13的螺栓在扭紧的过程中,使抱箍基座12和抱箍夹板13将柱状连接轴15抱轴锁紧,完成连接;通过设置导轨和移动底座装置1,用于快速移动和定位;移动底座装置1可用于和铣床立柱2等部件连接,并在导轨上快速移动和定位,在导轨两条平行滑轨26上设置导向滑槽28,便于底座盘下方的滚珠螺丝22滑动,避免脱轨,在两条平行滑轨26之间设置定位铁27,并在底座盘底部中心设置电磁铁,移动底座装置1沿滑轨26移动至施工位置,人工接通电磁铁电源即可使电磁铁和定位铁27吸住,使移动底座装置1定位;而在施工时,通过设置定位安装转盘23和旋转进刀座24,并通过T型滑动螺栓连接,利用T型滑动螺栓在螺栓槽25中移动,使定位安装转盘23和旋转进刀座24产生相对旋转,将铣头或装有铣头的立柱2通过安装槽固定安装在旋转进刀座24上,利用旋转安装盘和定位安装转盘23相对旋转,调节铣头加工方向,实现360°加工,通过设置X轴丝杆进刀装置和Y轴丝杆进刀装置,便于调节加工行程,增加铣床铣削加工范围,利于加工操作;施工时,接通电源,打开开关,通过在电机开关调节铣刀的转动方向和转动速度;调节完成后关闭电源,并根据所加工工件形状调节铣头6的角度;调节完成后打开电源即可对快速对工件进行加工。Working principle: when the utility model is in use, select a milling cutter of the corresponding size and a milling head 6 of the corresponding power according to the workpiece to be processed, and install the milling cutter into the milling cutter installation port on the milling head 6; install the dovetail mounting block 21 Align with the position of the dovetail installation groove 18, insert the slider 4 into the column 2, insert the wrench rod into the wrench socket, and rotate the lifting shaft 19 to drive the rack 20 on the slider 4 to move, and adjust the position of the slider 4; The rotating and positioning hoop device 5 is installed on the mounting surface of the slider 4, and the screw is used to rotate and locate the hoop device 5 for fixed installation; the connecting shaft 9 is connected to the milling head 6 through a flange connecting piece arranged at one end of the columnar connecting shaft 15, The hoop base 12 of the hoop connector 8 is connected with the positioning plate 7 by bolts, and after the columnar connecting shaft 15 is put into the semicircular hoop hole 14 on one side of the hoop base 12, the hoop splint 13 is put into place. The semicircular hoop hole 14 on the side clamps the columnar connecting shaft 15, aligns the hoop base 12 with the hoop splint 13, and uses the bolts connecting the hoop base 12 and the hoop splint 13 in the process of tightening , so that the hoop base 12 and the hoop splint 13 lock the columnar connecting shaft 15 to complete the connection; by setting the guide rail and the mobile base device 1, it is used for rapid movement and positioning; the mobile base device 1 can be used with the column of the milling machine 2 and other parts are connected, and move and locate quickly on the guide rail. A guide chute 28 is set on the two parallel slide rails 26 of the guide rail to facilitate the sliding of the ball screw 22 under the base plate and avoid derailment. Between the two parallel slide rails 26 Positioning iron 27 is arranged between them, and an electromagnet is arranged at the bottom center of the base plate, the mobile base device 1 moves to the construction position along the slide rail 26, and the electromagnet and the positioning iron 27 can be sucked by manually turning on the power supply of the electromagnet, so that the mobile base The device 1 is positioned; and during construction, the positioning installation turntable 23 and the rotary feed seat 24 are set, and connected by T-shaped sliding bolts, and the T-shaped sliding bolts are used to move in the bolt groove 25 to make the positioning and installation of the rotary table 23 and the rotary feed seat 24 The seat 24 produces relative rotation, and the milling head or the column 2 equipped with the milling head is fixedly installed on the rotary tool seat 24 through the installation groove, and the rotating mounting plate and the positioning mounting turntable 23 are used to rotate relatively to adjust the processing direction of the milling head to realize 360° ° processing, by setting the X-axis screw feeding device and the Y-axis screw feeding device, it is convenient to adjust the processing stroke, increase the milling range of the milling machine, and facilitate the processing operation; Adjust the rotation direction and speed of the milling cutter; turn off the power after the adjustment is completed, and adjust the angle of the milling head 6 according to the shape of the workpiece to be processed; after the adjustment is completed, turn on the power to quickly process the workpiece.
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