CN209697518U - A kind of disc-type turntable blanking mechanism of high speed light-splitting color-separating machine - Google Patents
A kind of disc-type turntable blanking mechanism of high speed light-splitting color-separating machine Download PDFInfo
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- CN209697518U CN209697518U CN201821976192.XU CN201821976192U CN209697518U CN 209697518 U CN209697518 U CN 209697518U CN 201821976192 U CN201821976192 U CN 201821976192U CN 209697518 U CN209697518 U CN 209697518U
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- rewinding
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Abstract
The utility model relates to the technical field of color-division, espespecially a kind of disc-type turntable blanking mechanism that the full-automatic color-division high speed light-splitting color-separating machine that integration degree is high can be carried out to SMD lamp bead are carried out to electronic product；The upper surface CCD image system mould group installed including disk main turntable mould group and along the circumferencial direction of disk main turntable mould group, first NG rewinding station mould group, lower surface CCD image system mould group, 2nd NG rewinding station mould group, test mould group, integrating sphere mould group, blanking optical fiber detects mould group and turntable blanking pipe die group, the utility model using machine with rotary circular successively detects sample to be tested, when unqualified through the detection of each station, NO material will be exhausted at once, no longer carry out the test of next step, the OK material of only each website test passes just will continue to transmission test, last categorised collection is in each BIN of turntable blanking pipe die group, meet client to SMD lamp bead increasingly harsher quality requirement and production cost is greatly saved.
Description
Technical field
It is espespecially a kind of SMD lamp bead to be carried out entirely the present invention relates to the technical field for carrying out color-division to electronic product
Automate the disc-type turntable blanking mechanism of the color-division high speed light-splitting color-separating machine that integration degree is high.
Background technique
SMD is the abbreviation of Surface Mounted Devices, means: surface mount device, it is SMT (Surface
One of Mount Technology) component.
In existing SMD lamp bead industry, SMD lamp bead is then carried out using the positioning of XY TABLE by traditional turntable
Classification is to reach requirement；So far the result caused by is exactly that the SMD lamp bead color-division equipment in existing industry is sorted out
The SMD lamp bead product quality come is not generally high, but the SMD as the quality requirements to SMD lamp bead are higher and higher, in existing industry
Lamp bead color-division equipment can no longer meet that client is higher to require (such as the appearance to SMD lamp bead -- upper surface, lower surface
Detection and differentiation with internal chip, the line that collapses etc.).
Now it is badly in need of can satisfy the disc-type high speed light-splitting color-separating machine of the SMD lamp bead full-automation of client's quality requirements, is
Meeting market, this also can be improved production capacity and reduce production cost while require.Still department develops a kind of novel SMD
The integrated board of the disc-type high speed color-division of lamp bead full-automation.
Summary of the invention
The present invention is aiming at the shortcomings in the prior art, it is desirable to provide one kind carries out each parameter for SMD lamp bead and carries out flowing water
The disc-type turntable blanking mechanism of the high speed light-splitting color-separating machine of formula test.
The technical solution adopted by the present invention is that: a kind of disc-type turntable blanking mechanism of high speed light-splitting color-separating machine, it is described
Disc-type turntable blanking structure is to be centrally mounted in the rack of light-splitting color-separating machine to constitute by disc-type color-division, the dish
Chip color-division center includes the upper table of disk main turntable mould group and the circumferencial direction installation along disk main turntable mould group
Face CCD image system mould group, lower surface CCD image system mould group, the 2nd NG rewinding station mould group, is surveyed the first NG rewinding station mould group
Die trial group, integrating sphere mould group, blanking optical fiber detecting mould group and turntable blanking pipe die group；The turntable blanking pipe die group front end peace
Mould group is detected equipped with blanking optical fiber, it includes control fiber that blanking optical fiber, which detects mould group, and turntable blanking pipe die group has 64 or 64
A above position BIN, each bottom BIN are interlinked by the soft siphunculus under blanking pipe die group with rewinding cylinder one-to-one correspondence
It connects；The turntable blanking pipe die group bottom communicates docking with rewinding mould group.
The movable lower section for being mounted on rack of rewinding mould group passes through soft siphunculus pair with turntable blanking pipe die group
It connecing, the rewinding mould group includes the pedestal with pulley, rewinding upper plate and the barrel group being mounted between pedestal and rewinding upper plate,
Contact pilotage spring detection device is installed between barrel group and pedestal.
The disk main turntable mould group is mounted on the rack by the big panel of board, including turntable panel and disk turn
Disk.
The upper surface CCD image system mould group is fixed on the top of disk turntable, lower surface CCD image system mould group
It is fixed on the lower section of disk turntable, test mould group is installed on the lower section of disk turntable, and integrating sphere mould group is installed on disk turntable
Top.
The barrel group has 64 or 64 or more rewinding cylinders, identical as the BIN position number of turntable blanking pipe die group,
Each rewinding cylinder is connected by soft siphunculus and each BIN one-to-one correspondence of turntable blanking pipe die group.
The beneficial effects of the present invention are: the present invention carries out fully automatic operation storing, feed and inspection by storage feeding device,
The detection discharge of various parameters is carried out using revolving disc-type color-division center, more particularly uses machine with rotary circular
Ground successively detects sample to be tested, and upper surface CCD image system mould group carries out the detection of upper surface appearance, lower surface CCD
Image system mould group progress lower surface appearance detection, mould group detects bottom conductance parameter, integrating sphere mould group is to upper for test
Portion's conductance parameter is detected, and when unqualified through the detection of each station, will be exhausted NO material at once, no longer be carried out the survey of next step
The OK material of examination, only each website test passes just will continue to transmission test, and last categorised collection is in turntable blanking pipe die group
Each BIN in, equipment can flowing water the step of completing inspection, detection and classification rewinding, integration degree is high, reduces
Product to be detected, injury of the SMD lamp bead when XY TABLE classifies to material, reduces costs simultaneously, improves material
Quality, employee's whole process only needs to feed, collects rewinding cylinder in rewinding mould group and by switch button, and to reaching quantitative requirement
NG material cup carry out batch turning, meet client and the increasingly harsher quality requirement of SMD lamp bead and being greatly saved be produced into
This.
Detailed description of the invention
Fig. 1 is structural schematic diagram of the invention.
Fig. 2 is that the present invention is assembled into the schematic perspective view after complete machine.
Fig. 3 is the structural schematic diagram that the present invention assembles.
Fig. 4 is overlooking structure diagram of the invention.
Fig. 5 is the structural schematic diagram of rewinding mould group in the present invention.
Attached drawing mark explanation: 1- upper spider, 2- lower bearing bracket, 3- store up feeding device, 4- disc-type color-division center, 5- control
Device processed, 6- material collecting device, 31- are stored up for mould group, 32- pan feeding mould group, the upper surface 41- CCD image system mould group, the first NG of 42-
Rewinding station mould group, the lower surface 43- CCD image system mould group, the 2nd NG rewinding station mould group of 44-, 45- test mould group, 46- integrating sphere
Mould group 47- blanking optical fiber detects mould group, 48- turntable Purge BIN mould group, 49- turntable blanking pipe die group, 410- disk main turntable
Mould group, 410-1 disk turntable, 61- pedestal, 62- rewinding upper plate, 63- barrel group, 64- contact pilotage spring detection device.
Specific embodiment
Below in conjunction with the Figure of description specific embodiment that the present invention will be described in detail:
As shown in Figs. 1-5, a kind of disc-type high speed light-splitting color-separating machine, the light-splitting color-separating machine are divided into upper spider 1 under
Rack 2 is mainly used for carrying out SMD class lamp bead product the appearance and performance detection of the light splitting pink colour of integrated continuous-flow type；Institute
Storage feeding device 3 and disc-type color-division center 4 are installed, the lower bearing bracket 2 is equipped with control dress on the upper spider 1 stated
5 and material collecting device 6 are set, are provided with hood outside the upper spider 1, to protect built-in storage feeding device 3
With disc-type main turntable device, the control panel of human-computer interaction is provided on upper hood；User can by control panel come
The operation of board is controlled, the top of upper spider 1 is equipped with spectral photometer, and the upper surface of upper spider 1 is arranged to surface instrument and puts
Disk is set, 2 bottom of lower bearing bracket is equipped with rewinding compression cylinder and lifting cylinder.
The storage feeding device 3 is mounted on the positive left side of board, including storage is for mould group 31 and pan feeding mould group 32, described
The front end of pan feeding mould group 32 control fiber is installed, wherein storing up for mould group 31 includes material storage mechanism and vibrating disk, vibrating disk peace
Below storing structure, SMD class lamp bead product to be tested is placed in material storage mechanism, the lower exit port of material storage mechanism and vibration
Disk docking, drops to SMD class lamp bead product to be tested on vibrating disk from outlet, and the pan feeding mould group 32 and storage are for mould
There are running track in 31 docking of group, vibrating disk outlet, and SMD class lamp bead product to be detected is transmitted to pan feeding mould group 32 from running track
Place, pan feeding mould group 32 are formed by separating upper component and separation lower component, and SMD class lamp bead product to be detected is pushed to disc-type master
Rotating-table apparatus is detected.
The disc-type color-division center 4 is including disk main turntable mould group 410 and along disk main turntable mould group
Upper surface CCD image system mould group 41, the first NG rewinding station mould group 42, lower surface CCD image system of 410 circumferencial direction installation
System mould group 43, the 2nd NG rewinding station mould group 44, test mould group 45, integrating sphere mould group 46, blanking optical fiber detecting mould group 47 and turntable
Blanking pipe die group 49, the disk main turntable mould group 410 are mounted on the rack by the big panel of board, including turntable panel and
Disk turntable, the upper surface CCD image system mould group 41 are fixed on the top of disk turntable, lower surface CCD image system
Mould group 43 is fixed on the lower section of disk turntable, and test mould group 45 is installed on the lower section of disk turntable, and integrating sphere mould group 46 is installed on
The top of disk turntable, 49 front end of turntable blanking pipe die group are equipped with blanking optical fiber detecting mould, and blanking optical fiber detects mould
Group 47 includes control fiber, and turntable blanking pipe die group 49 has 64 or 64 or more the positions BIN, and each bottom BIN passes through
Soft siphunculus under blanking pipe die group 49 is connected with rewinding cylinder one-to-one correspondence.
The control device 5 is mounted on lower bearing bracket 2, and using PLC controller, user can be carried operation sequence
Enter, then controls the cooperating of each Electricity Federation component according to control program according to PLC controller.
The movable lower section for being mounted on lower bearing bracket 2 of rewinding mould group passes through soft siphunculus with turntable blanking pipe die group 49
Docking, the rewinding mould group include the pedestal 61 with pulley, rewinding upper plate 62 and be mounted on pedestal 61 and rewinding upper plate 62 it
Between barrel group 63, contact pilotage spring detection device 64 is installed between barrel group 63 and pedestal 61；The barrel group 63 has 64
A or 64 or more rewinding cylinders, identical as the BIN position number of turntable blanking pipe die group 49, BIN include that NG expects BIN and OK
BIN, material, each rewinding cylinder expect BIN by soft siphunculus and each BIN of turntable blanking pipe die group 49, including two NG
Position corresponds and is connected.
A kind of workflow of disc-type high speed light-splitting color-separating machine, the workflow mainly comprise the steps that
(1) inspection: SMD class lamp bead product to be detected is placed in material storage mechanism, the lower exit port of material storage mechanism with
Vibrating disk docking, SMD class lamp bead product to be tested is dropped on vibrating disk from outlet, export out from vibrating disk to
The SMD class lamp bead product of detection is transmitted to from pan feeding mould group 32 from running track, and the separator separation of pan feeding mould group 32 will be to be checked
Survey SMD class lamp bead product is pushed to disc-type main turntable device and is detected, the production being more specifically located on disk turntable
Product clamp position.
(2) detect: SMD class lamp bead product to be detected is transmitted to disc-type color-division center 4 and is detected, at this time disk
Specified origin position of the contact of main turntable mould group 410 on disk turntable is provided with the clamping of testing product on disk turntable
SMD class lamp bead product to be detected rotation is transmitted to the lower section of upper surface CCD image system mould group 41 by position, the rotation of disk turntable,
Work is detected and is differentiated to the upper surface of the SMD class lamp bead product to be detected passed through on turntable, when being determined as the to be checked of NG
It surveys SMD class lamp bead product and then carries out exclusion work when reaching the first NG rewinding station mould group 42, be determined as that OK product do not exclude then
Work continues rotation transmission；When SMD class lamp bead product to be detected turns to above 43 station of lower surface CCD image system mould group
When, lower surface CCD image system can carry out the detecting of lower surface to the SMD class lamp bead product to be detected of process and differentiate work,
Exclusion work is carried out when if the SMD class lamp bead product to be detected for being determined as NG in rotation the 2nd NG rewinding station mould group 44 of arrival
Make, OK product do not do exclusion work then, continue to rotate transmission, when reaching test mould group 45, are mounted on SMD class lamp bead product to be detected
45 pairs of test mould groups 45 of test mould group of bottom carry out bottom test, and are installed on the product on SMD class lamp bead product to be detected top
Bulb separation mould group 46 then carries out the acquisition of all data to the SMD class lamp bead product to be detected after conducting triggering and feeds back to industrial electro
Brain, the data that industrial computer then carrys out acquisition are analyzed and are included into set No. BIN, and PLC controller is then fed back to.
(3) rewinding: due to first passing through in industrial computer setting turntable blanking pipe die group 49 each No. BIN in advance, PLC controller
Classification memory can be carried out to the SMD class lamp bead product after detection according to the data received, SMD class lamp bead product after detection
When turning to turntable blanking pipe die 49 station of group, PLC, which can give an order, starts solenoid valve, allow have detection after SMD class lamp bead product station
SMD class lamp bead product after detecting on disk is rejected in turntable blanking pipe die group 49 when by this station；Then after detecting
SMD class lamp bead product is by being collected operation when corresponding No. BIN station of turntable blanking pipe die group 49, after making similar detection
SMD class lamp bead product be all collected into same No. BIN, due to each bottom BIN pass through it is soft under blanking pipe die group 49
Siphunculus is connected with rewinding cylinder one-to-one correspondence, and SMD class lamp bead product can be slid by soft siphunculus after the detection collected in BIN
Collection carries out categorised collection in the rewinding cylinder of rewinding mould group.
The working principle of the invention is specific as follows: board one is switched on, and material collecting device 6 must shift rewinding position onto, that is, descend machine
The lower section of frame 2, after allowing the origin sensor for the material collecting device 6 being installed on lower bearing bracket 2 to incude in place first, rewinding compression cylinder
Then movement carries out catching on movement to the material collecting device 6 of small handcart type, it is ensured that and material collecting device 6 is on desired position, after catching on,
The lifting cylinder for the material collecting device 6 being installed on lower bearing bracket 2 then acts, and entire material collecting device 6 is promoted in place, and rewinding cylinder bottom
The function of the spring arrangement of portion's contact pilotage spring detection device 64, which has also highlighted, to be come out, and first is exactly to rewinding cylinder and rewinding upper plate 62
Between gap modified, second is exactly that electronic device in spring arrangement bottom will be connected, and informing PLC, these are corresponding
Spring arrangement on have place rewinding cylinder, on the contrary it is then no placement rewinding cylinder；Then in the rewinding mould group for guaranteeing small handcart type
Barrel group 63 be adjacent to the rewinding upper plate 62 being installed on lower bearing bracket 2 and seamless, and disk can be turned in Aligning control movement
Each erect-position is detected above disk, and if there is detecting SMD lamp bead, disk main turntable mould group 410, which is then run in disk, to be turned
When disk blanking pipe die 48 station of group, PLC, which can give an order, starts solenoid valve, allows the disk for having the station of SMD lamp bead handle when by this station
Upper SMD lamp bead is rejected in turntable Purge BIN mould group 48；Disk turntable for clearance completes after table and enters normal operation shape
State, SMD lamp bead is in storage for being moved to pan feeding mould group 32(under the action of vibrating disk in mould group 31 by separating upper component and separation the following group
Part composition) front end, after the control fiber of 32 front end of pan feeding mould group senses SMD lamp bead in place, separate the electromagnet in lower component
Start to act and then withstand second SMD lamp bead, so that first lamp bead is separated well with second SMD lamp bead, side
Just disk removes first SMD lamp bead, then after second station on disk in place after, separate lower component on electromagnet return,
The SMD lamp bead withstood has been unclamped, after the control fiber of 32 front end of pan feeding mould group senses SMD lamp bead in place, has separated lower component
On electromagnet start to act and then withstand second SMD lamp bead so that first lamp bead and second SMD lamp bead obtain very well
Separation, facilitate disk turntable to remove the SMD lamp bead after in place, if carry out charge motion ... storage so on circulate
When lacking material for the scarce material fiber laser arrays on the vibrating disk of mould group 31 to disk, the electromagnet stored up on feeding device 3 will be moved
To make in the disk for being added to vibrating disk of the SMD lamp bead that hopper the inside is stored at the uniform velocity, the supply to guarantee SMD lamp bead is sufficient,
It is repeated in circulation.
It is when disk turntable is after SMD lamp bead inbound, one station station of SMD lamp bead is mobile, when being moved to upper surface CCD image system
When system 41 station of mould group, image system can carry out detecting differentiation to the SMD lamp bead passed through on disk turntable, if being determined as the SMD of NG
Lamp bead then carries out exclusion work when reaching the first NG rewinding station mould group 42, and OK product do not do exclusion work then；Disk driven by rotary disc
The SMD lamp bead sample of test passes continues to rotate, when SMD lamp bead is mobile comes lower surface CCD image system mould 43 station of group, under
Surface C CD image system can SMD lamp bead to process carry out the detecting of lower surface and differentiate work, if being determined as the SMD lamp of NG
Pearl then carries out exclusion work when reaching the 2nd NG rewinding station mould group 44, and OK product do not do exclusion work then, and disk driven by rotary disc is surveyed
The qualified SMD lamp bead sample of examination continues to rotate, and is then passed through test mould group 45, and test mould group 45 is installed on SMD lamp bead bottom pair
SMD lamp bead carries out bottom test, and is installed on the integrating sphere mould group 46 on SMD lamp bead top then to the SMD lamp bead after conducting triggering
It carries out the acquisition of all data and feeds back to industrial computer, the data that industrial computer then carrys out acquisition are analyzed and are included into set
No. BIN in, then feed back to PLC, PLC then can carry out classification memory (64BIN+ to SMD lamp bead according to the data received
NBIN), the position the BIN has 64 or 64 or more, is collected work when SMD lamp bead is moved to corresponding No. BIN station
Industry is collected into such SMD lamp bead all in same No. BIN, is equipped with illuminated optical fiber on each BIN, in case of SMD lamp
Pearl can not blow off disk turntable the case where when, can by blanking optical fiber detect 47 early warning system of mould group prompt and in man-machine interface
It shows which specific BIN goes wrong, then can land by the cylinder in operation turntable blanking pipe die group 49, exposes dish
Piece dial portion carries out troubleshooting, to guarantee the normal operation of board.
The allomeric function of realization is analyzed as follows by schematic diagram: SMD lamp bead to be detected is placed on storage for passing through in mould group 31
Feed mould group, which enters in the disk turntable at disc-type color-division center 4, to be detected, and disk turntable carries the mobile warp of SMD lamp bead
Cross upper surface CCD image system mould group 41, the first NG rewinding station mould group 42, lower surface CCD image system mould group 43, test mould
Group 45, integrating sphere mould group 46, the 2nd NG rewinding station mould group 44, turntable blanking pipe die group 49, blanking optical fiber detect mould group 47, turntable
Purge BIN mould group 48 and material collecting device 6.
The present invention is fed by fully automatic operation, CCD image detects the upper and lower surfaces of SMD material, is chosen
Gather enters corresponding BIN except NG material, the recycling of direct blanking, and integrated mechanism reduces SMD lamp bead at XY TABLE points
It to the injury of material when class, reduces costs simultaneously, improves the quality of material, employee's whole process only needs to feed, collection BIN is full
Barrel and press switch button, while batch turning is carried out to the NG material cup for reaching quantitative requirement, meets client to SMD lamp bead increasingly
Harsh quality requirement and production cost is greatly saved.
The above is only presently preferred embodiments of the present invention, is not intended to limit the scope of the present invention, current row
The technical staff of industry can make some deformations and modification, all technologies according to the present invention under the inspiration of the technical program
Essence still falls within the range of technical solution of the present invention to any modification, equivalent variations and modification made by above embodiment
It is interior.
Claims (5)
1. a kind of disc-type turntable blanking mechanism of high speed light-splitting color-separating machine, the disc-type turntable blanking structure is by disk
Formula color-division is centrally mounted in the rack of light-splitting color-separating machine and constitutes, it is characterised in that: in the disc-type color-division
Pericardium includes the upper surface CCD image system mould of disk main turntable mould group and the circumferencial direction installation along disk main turntable mould group
Group, the first NG rewinding station mould group, lower surface CCD image system mould group, the 2nd NG rewinding station mould group, test mould group, integrating sphere mould
Group, blanking optical fiber detecting mould group and turntable Purge BIN mould group；The turntable Purge BIN mould group front end is equipped with blanking
Optical fiber detects mould, and it includes control fiber that blanking optical fiber, which detects mould group, and turntable blanking pipe die group has 64 or 64 or more BIN
Position, each bottom BIN are connected by the soft siphunculus under blanking pipe die group with rewinding cylinder one-to-one correspondence；The turntable
Blanking pipe die group bottom communicates docking with rewinding mould group.
2. a kind of disc-type turntable blanking mechanism of high speed light-splitting color-separating machine according to claim 1, it is characterised in that: institute
The movable lower section for being mounted on rack of rewinding mould group stated, is docked with turntable blanking pipe die group by soft siphunculus, the receipts
Expect that mould group includes the pedestal with pulley, rewinding upper plate and the barrel group being mounted between pedestal and rewinding upper plate, barrel group and bottom
Contact pilotage spring detection device is installed between seat.
3. a kind of disc-type turntable blanking mechanism of high speed light-splitting color-separating machine according to claim 1, it is characterised in that: institute
The disk main turntable mould group stated is mounted on the rack by the big panel of board, including turntable panel and disk turntable.
4. a kind of disc-type turntable blanking mechanism of high speed light-splitting color-separating machine according to claim 1, it is characterised in that: institute
The upper surface CCD image system mould group stated is fixed on the top of disk turntable, and lower surface CCD image system mould group is fixed on disk
The lower section of turntable, test mould group are installed on the lower section of disk turntable, and integrating sphere mould group is installed on the top of disk turntable.
5. a kind of disc-type turntable blanking mechanism of high speed light-splitting color-separating machine according to claim 2, it is characterised in that: institute
The barrel group stated has 64 or 64 or more rewinding cylinders, identical as the BIN position number of turntable blanking pipe die group, each rewinding cylinder
It is connected by soft siphunculus and each BIN one-to-one correspondence of turntable blanking pipe die group.
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201821976192.XU CN209697518U (en) | 2018-11-28 | 2018-11-28 | A kind of disc-type turntable blanking mechanism of high speed light-splitting color-separating machine |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201821976192.XU CN209697518U (en) | 2018-11-28 | 2018-11-28 | A kind of disc-type turntable blanking mechanism of high speed light-splitting color-separating machine |
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| CN209697518U true CN209697518U (en) | 2019-11-29 |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109225949A (en) * | 2018-11-28 | 2019-01-18 | 东莞市台工电子机械科技有限公司 | A kind of disc-type turntable blanking mechanism of high speed light-splitting color-separating machine |
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2018
- 2018-11-28 CN CN201821976192.XU patent/CN209697518U/en active Active
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109225949A (en) * | 2018-11-28 | 2019-01-18 | 东莞市台工电子机械科技有限公司 | A kind of disc-type turntable blanking mechanism of high speed light-splitting color-separating machine |
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