Forge piece detection device
Technical field
This utility model relates to detection field, is specifically related to forge piece detection device.
Background technology
In the prior art, in current forging industry, most of forge plants the most manually carry out kind of calliper, or cubing is measured, or simulation assembling workpiece, by the way of stop-pass, measures, measures efficiency low, demand personnel are many, and cubing is easily worn and torn, and are also easy to erroneous judgement.
Utility model content
For the above-mentioned technical problem of solution, the utility model proposes forge piece detection device, to reach to save detection time, the artificial input of minimizing, the accuracy of detection that improves, improve production efficiency and the purpose of guarantee detection quality.
For reaching above-mentioned purpose, the technical solution of the utility model is as follows:
A kind of forge piece detection device, includes casing, and described casing includes detection casing and the casing that gathers materials, described detection casing be placed in described in gather materials the top of casing, and described detection casing achieves a fixed connection with the described casing that gathers materials;It is provided with index dial in described detection case body, the surrounding of described index dial connects several detection station and a charge and discharge mechanism, described charge and discharge mechanism connects sorting cylinder, described sorting cylinder is placed in described Material collecting box for harvesting body, described detection station connects suitable phase machine mechanism, and described phase machine mechanism connects controller.
As preferably, the surrounding of described index dial is distributed several detection station, and described detection station includes base and fixed support, and one end of described base is fixedly connected on described index dial, and the other end of described base is fixedly connected with positioning guide column;Described fixed support is fixedly connected in described detection case body, and it is positioned at the outside of described positioning guide column, described fixed support is suitable with described base, described support bracket fastened bottom is fixedly connected with lower air cylinder, the end of the movable end of described lower air cylinder connects upper silver slide block, it is fixedly connected with fixed cross beam on described upper silver slide block, the end of described fixed cross beam is provided with fixing briquetting, described fixing briquetting is positioned at above described positioning guide column suitable with described positioning guide column, background plate it is additionally provided with on described fixed support, described background plate is placed in the lower section of described base.
As preferably, described phase machine mechanism is made up of according to these three groups of mechanisms of taking pictures of mechanism according to mechanism and third shot according to mechanism, second count first count, described first count is placed in the top of described base according to mechanism, described second count is placed in above described base inner vertical according to mechanism, and described third shot is placed in the top of described positioning guide column according to mechanism.
As preferably, described first count includes first camera and the first light source according to mechanism, and described first camera is fixedly connected on described support bracket fastened end by first connecting rod, and described first light source is placed in the lower section of described first camera;Described second count includes second camera and secondary light source according to mechanism, and described second camera is placed in the inside front of described positioning guide column, and described secondary light source is in the side of described second camera, it is simple to product is taken pictures by second camera;Described third shot includes third camera and the 3rd light source according to mechanism, and described third camera is placed in above the front end of described positioning guide column, and described 3rd light source is placed in the side of described third camera, it is simple to product is taken pictures by camera.
As preferably, described first camera, second camera and third camera realize individually being connected with described controller respectively.
As preferably, being provided with discharging opening below described charge and discharge mechanism, described discharge outlet is provided with sub-material component, and described sub-material component connects with described sorting cylinders, and described sorting cylinder realizes being connected with described controller.
As preferably, described charge and discharge mechanism includes pedestal, the top of described pedestal is fixedly connected with air cylinder under feeding, the side of described pedestal is fixedly connected with gripping cylinder, the bottom of described gripping cylinder connects mechanical hand, the front end of described pedestal is provided with pusher cylinder, and under described feeding, air cylinder, gripping cylinder and pusher cylinder realize individually being connected with described controller.
Pass through technique scheme, workpiece is laid fixing by detection station by this utility model, utilize camera that workpiece is taken pictures and pass to controller, judged that workpiece is the most qualified by controller, avoid enterprise to utilize manual type to detect, reach to save detection time, the artificial input of minimizing, the accuracy of detection that improves, improve production efficiency and the purpose of guarantee detection quality.
Accompanying drawing explanation
In order to be illustrated more clearly that this utility model embodiment or technical scheme of the prior art, the accompanying drawing used required in embodiment or description of the prior art will be briefly described below.
Fig. 1 is the schematic top plan view of forge piece detection device disclosed in this utility model embodiment;
Fig. 2 is the schematic front view of forge piece detection device disclosed in this utility model embodiment.
Numeral and the corresponding component title represented by letter in figure:
1. detection casing 2. casing 3. index dial 4. that gathers materials detects station 41. base
Silver slide block 46. fixed cross beam on 42. 44. times air cylinders 45. of fixed support 43. positioning guide column
47. fix air cylinder under briquetting 48. background plate 5. charge and discharge mechanism 51. pedestal 52. feeding
53. gripping cylinder 54. mechanical hand 55. pusher cylinders 6. sort cylinder 7. phase machine mechanism
71. first camera 72. first light source 73. second camera 74. secondary light source 75. third camera
76. the 3rd light source 8. controller 9. discharging opening 10. sub-material components
Detailed description of the invention
Below in conjunction with the accompanying drawing in this utility model embodiment, the technical scheme in this utility model embodiment is clearly and completely described.
This utility model provides forge piece detection device, its operation principle is to lay workpiece fixing by detection station, utilize camera that workpiece is taken pictures and pass to controller, judged that workpiece is the most qualified by controller, avoid enterprise to utilize manual type to detect, reach to save detection time, the artificial input of minimizing, the accuracy of detection that improves, improve production efficiency and the purpose of guarantee detection quality.
Below in conjunction with embodiment and detailed description of the invention, this utility model is described in further detail.
As depicted in figs. 1 and 2, a kind of forge piece detection device, include casing, described casing includes detection casing 1 and the casing 2 that gathers materials, described detection casing 1 be placed in described in gather materials the top of casing 2, and described detection casing 1 achieves a fixed connection with the described casing 2 that gathers materials;It is provided with index dial 3 in described detection case body, the surrounding of described index dial 3 connects several detection station 4 and a charge and discharge mechanism 5, described charge and discharge mechanism 5 connects sorting cylinder 6, described sorting cylinder 6 gathers materials in casing 2 described in being placed in, described detection station 4 connects suitable phase machine mechanism 7, and described phase machine mechanism 7 connects controller 8.
It should be noted that, the surrounding of described index dial 3 is distributed several detection station 4, described detection station 4 includes base 41 and fixed support 42, and one end of described base 41 is fixedly connected on described index dial 3, and the other end of described base 41 is fixedly connected with positioning guide column 43;Described fixed support 42 is fixedly connected in described detection casing 1, and it is positioned at the outside of described positioning guide column 43, described fixed support 42 is suitable with described base 41, the bottom of described fixed support 42 is fixedly connected with lower air cylinder 44, the end of the movable end of described lower air cylinder 44 connects upper silver slide block 45, it is fixedly connected with fixed cross beam 46 on described upper silver slide block 45, the end of described fixed cross beam 46 is provided with fixing briquetting 47, described fixing briquetting 47 is positioned at above described positioning guide column suitable with described positioning guide column, background plate 48 it is additionally provided with on described fixed support, described background plate is placed in the lower section of described base.
It should be noted that, described phase machine mechanism 7 is made up of according to these three groups of mechanisms of taking pictures of mechanism according to mechanism and third shot according to mechanism, second count first count, described first count is placed in the top of described base according to mechanism, described second count is placed in above described base inner vertical according to mechanism, and described third shot is placed in the top of described positioning guide column according to mechanism.
It should be noted that described first count includes first camera 71 and the first light source 72 according to mechanism, described first camera is fixedly connected on described support bracket fastened end by first connecting rod, and described first light source is placed in the lower section of described first camera;Described second count includes second camera 73 and secondary light source 74 according to mechanism, and described second camera is placed in the inside front of described positioning guide column, and described secondary light source is in the side of described second camera, it is simple to product is taken pictures by second camera;Described third shot includes third camera 75 and the 3rd light source 76 according to mechanism, and described third camera is placed in above the front end of described positioning guide column, and described 3rd light source is placed in the side of described third camera, it is simple to product is taken pictures by camera.
It should be noted that described first camera 71, second camera 73 and third camera 72 realize individually being connected with described controller 8 respectively.
It should be noted that and be provided with discharging opening 9 below described charge and discharge mechanism 5, described discharge outlet is provided with sub-material component 10, and described sub-material component 10 connects with described sorting cylinders, and described sorting cylinder realizes being connected with described controller.
It should be noted that, described charge and discharge mechanism 5 includes pedestal 51, the top of described pedestal 51 is fixedly connected with air cylinder 52 under feeding, the side of described pedestal 51 is fixedly connected with gripping cylinder 53, the bottom of described gripping cylinder 53 connects mechanical hand 54, the front end of described pedestal 51 is provided with pusher cylinder 55, and under described feeding, air cylinder, gripping cylinder and pusher cylinder realize individually being connected with described controller.
It uses step as follows:
(1). utilize air cylinder under feeding to control pedestal and move downward, utilize gripping cylinder to control mechanical hand grabbing workpiece and be placed on described detection station;
(2). drive index dial to rotate, workpiece is rotated to described detection station;
(3). controller controls first camera, second camera and third camera simultaneously and takes pictures the different angles of workpiece respectively and send controller to;
(4). the workpiece photo that first camera, second camera and third camera are uploaded by controller is compared with controller Plays picture, to judge that workpiece is the most qualified;
(5). index dial continues to rotate, and workpiece departs from detection station, and is rotated to detection station by next workpiece;
(6). workpiece is remembered by controller, when workpiece rotates to discharge pit, if non-defective unit, then ensures sub-material structural member development, if defective products, then makes sub-material members contract, thus realize the non-defective unit of workpiece and the differentiation of defective products.
By the way of above, forge piece provided by the utility model detection device, workpiece is laid fixing by detection station, utilize camera that workpiece is taken pictures and pass to controller, judged that workpiece is the most qualified by controller, avoid enterprise to utilize manual type to detect, reach to save detection time, the artificial input of minimizing, the accuracy of detection that improves, improve production efficiency and the purpose of guarantee detection quality.
The above-described preferred implementation being only forge piece disclosed in the utility model and detecting device; should be understood that; for the person of ordinary skill of the art; on the premise of creating design without departing from this utility model; can also make some deformation and improvement, these broadly fall into protection domain of the present utility model.