CN209672280U - Encapsulating LED module - Google Patents

Encapsulating LED module Download PDF

Info

Publication number
CN209672280U
CN209672280U CN201920805692.5U CN201920805692U CN209672280U CN 209672280 U CN209672280 U CN 209672280U CN 201920805692 U CN201920805692 U CN 201920805692U CN 209672280 U CN209672280 U CN 209672280U
Authority
CN
China
Prior art keywords
lens
substrate
radiator
led module
space
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Fee Related
Application number
CN201920805692.5U
Other languages
Chinese (zh)
Inventor
张允东
张彬
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Shandong Creates Wisdom City Facility Ltd Co
Original Assignee
Shandong Creates Wisdom City Facility Ltd Co
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Shandong Creates Wisdom City Facility Ltd Co filed Critical Shandong Creates Wisdom City Facility Ltd Co
Priority to CN201920805692.5U priority Critical patent/CN209672280U/en
Application granted granted Critical
Publication of CN209672280U publication Critical patent/CN209672280U/en
Expired - Fee Related legal-status Critical Current
Anticipated expiration legal-status Critical

Links

Landscapes

  • Arrangement Of Elements, Cooling, Sealing, Or The Like Of Lighting Devices (AREA)

Abstract

The utility model belongs to technical field of LED illumination, and in particular to a kind of encapsulating LED module comprising lens, LED light source, cover board, substrate and radiator, LED light source are fixed in substrate front side;Lens cap applies toughness glue-line on LED light source at least on the outer edge at the lens back side, and lens are bonded with substrate and are clinged;The back side of radiator is equipped with a circle and protrudes from the waterproof edge of spreader surface, and the substrate for being fixed with lens is fixedly mounted in the space being surrounded by by the waterproof edge, the filling with sealant, lens and substrate are completely enclosed within this space in the space;Corresponding lens are equipped with microlens window on the cover board, and cover board is covered on lens and fixed from top, and lens are pierced by from microlens window.LED module described in the utility model has good waterproofness, leakproofness and thermal diffusivity, while manufacturing convenience, high production efficiency.

Description

Encapsulating LED module
Technical field
The utility model relates to a kind of encapsulating LED modules, belong to technical field of LED illumination.
Background technique
The fixed form of lens is mostly that more than ten of screw is fixed in existing LED module on the market, on the one hand, technique is numerous Trivial, manual operation load is big, and production efficiency is low, and on the other hand, the face being in contact with substrate by radiator is plane, therefore substrate peripheral It is unobstructed, and the pressure that screw squeezes rubber mat is unequal, therefore, between substrate and radiator can there is gap, makes in this way The sealed waterproof effect of LED module out is unsatisfactory, with the growth of time and the influence of outdoor adverse circumstances, screw worked itself loose Water suction situation is generated after the raw gap of movable property and cushion rubber aging, directly affects quality and the service life of product.
Except above-mentioned points, presently commercially available LED module is all to use connecting plate PC lens, but limited by material, existing company Light transmittance, temperature tolerance, the corrosion resistance of plate PC lens be all undesirable and easy to aging, yellow, and the whole light of lamps and lanterns is made to decline seriously.
Utility model content
Technical problem to be solved by the utility model is: overcoming deficiency in the prior art, it is scattered to provide a kind of sealing waterproof Good in thermal property and manufacturing convenience, the encapsulating LED module of high production efficiency.
Encapsulating LED module described in the utility model, including lens, LED light source, cover board, substrate and radiator, LED light Source is fixed in substrate front side;Lens cap applies toughness glue-line on LED light source at least on the outer edge at the lens back side, Lens are bonded with substrate and are clinged;The back side (i.e. on the face of radiator and substrate face) of radiator is equipped with a circle and protrudes from heat dissipation The substrate for being fixed with lens is fixedly mounted in the space being surrounded by by the waterproof edge, described by the waterproof edge on device surface It is filling with sealant in space, lens and substrate are completely enclosed within this space;Corresponding lens are equipped with microlens window on the cover board, Cover board is covered on lens and is fixed from top, and lens are pierced by from microlens window.
In LED module described in the utility model, because being equipped with the waterproof edge that a circle is increased at the radiator back side, make on radiator Being in contact with substrate one side is no longer plane, but has a circle waterproof edge to encase substrate and lens, forms waterproof construction, plays good Good water blocking effect, therefore waterproof performance is preferable;Meanwhile the utility model first makes the outer edge and base of lens using sticky glue-line Plate fitting clings, it is ensured that lens outer edge is docked with the sealing of substrate (without folding gap i.e. at the docking of the two), such energy The influence expanded with heat and contract with cold by lens interior air brought by LED light source fever or cooling to sealant is enough avoided, filling is also passed through Enter sealant, each internal part is all sealed in the space being surrounded by by waterproof edge, is integrally formed with radiator, realizes Secondary seal further strengthens bonding, enhances the waterproofness and leakproofness of LED module.Meanwhile lens outer edge and substrate it Between seal docking, moreover it is possible to effectively prevent sealant in subsequent process for filling colloid to penetrate into lens interior cavity, guarantee lens light efficiency And product is beautiful.
The utility model changes the structure of traditional LED module, compared to mechanical bond rubber sealing on the market lens with And for part is with the lens of a small amount of colloid adhesive seal, the utility model in addition to good waterproofness and leakproofness, Traditional handicraft can also be effectively prevent to use the aging phenomenon of cushion rubber, while overcoming tradition to make to be screwed brought pressure Power and the non-uniform technological deficiency of tightness.
The preferred connecting plate glass lens of lens in LED module described in the utility model.So-called connecting plate glass lens is will to count A glass lens design ultimately forms integral structure on certain plate.By using connecting plate glass lens, light transmittance can be made to be up to 92%, so that temperature tolerance is reached -50 DEG C~+550 DEG C, while having both corrosion-resistant, salt resistance alkali, surface electrostatic dust suction phenomenon less than connecting plate PC lens, without the advantages such as aging or aetiolation, so as to preferably improve lamp luminescence efficiency, prolonging service lives of lamps.It is real Border can be designed to multiple groups connecting plate glass lens when applying according to the gauge size of LED module.
In the utility model, it is evenly coated with heat-conducting silicone grease on the face that substrate is contacted with radiator, it can by heat-conducting silicone grease Guarantee that there is good heat-conductive characteristic between LED light source and radiator.
For the ease of assembling, substrate positioning column can be equipped on the radiator back side, substrate positioning column is located at by waterproof edge In the space being surrounded by, first positioning hole is arranged in counterpart substrate positioning column on substrate.When installation base plate, by first on substrate Location hole is aligned with the substrate positioning column on the radiator back side, substrate steadily can be put into the radiator back side along substrate positioning column It is easy to operate in the space be surrounded by by waterproof edge.Similarly, lens positioning column can also be equipped on the radiator back side, thoroughly Mirror positioning column also is located in the space being surrounded by by waterproof edge, and second location hole is arranged in corresponding lens positioning column on lens, is led to The installation of lens can be convenient for by crossing lens positioning column and second location hole.
Preferably, the back side (i.e. on the face of cover board and lens face) of cover board by the waterproof edge of viscose glue and radiator or It is filled in sealant of the waterproof edge in space to be bonded as one, realizes and fix.
Preferably, the front of radiator is equipped with waterproof connector, and corresponding waterproof connector is equipped with through-hole, waterproof on a heat sink Positive and negative anodes wiring on connector pass through the through-hole of radiator after, be respectively welded on the positive and negative anodes of substrate.
The preparation process of encapsulating LED module described in the utility model specifically includes the following steps:
1. LED light source to be mounted in substrate front side and weld;The radiator back side is surface-treated, it will be thermally conductive Silicone grease painting is uniformly applied to substrate back, substrate is placed in the space that waterproof edge on radiator is surrounded by, and use fastener Substrate is fixed on a heat sink;One is smeared along edge at the back side of lens and encloses sticky glue-line, by lens cap in corresponding LED light On source, and lens are bonded with substrate and are clinged;
2. in the space being surrounded by radiator back side waterproof edge uniformly, layering pour into sealant, until substrate with And the lens back side is completely enclosed in space described in the radiator back side rear stopping;
3. taking a cover board with microlens window, a circle viscose glue is smeared along the track of sealant, finally by cover board from top It covers on lens, the back side of cover board is bonded as one by viscose glue and sealant, obtains LED module.
After completing, after the viscose glue solidification after be smeared between cover board and sealant, moves to waterproof aging workshop and examined It tests, after the assay was approved, stores keeping can be taken in.
Preferably, mould group is placed in 60 DEG C~80 DEG C of environment, solidifies sealant quickly, it is to be solidified to taking after 80% Out, it is placed on station after cooling, then carries out step and 3. operate.
In summary, the utility model solves light decay and waterproof of LED module lamps and lanterns etc. from material, structure, technique This low problem of grade also greatly reduces the fixed process of screw machine, reduces manual operation, reduce production cost, mention High production efficiency, makes product more meet automated production demand.
Possessed beneficial effect is the utility model compared with prior art:
1, LED module described in the utility model is equipped with the waterproof edge that a circle is increased at the radiator back side, plays good gear Water effect, waterproof performance are good;
2, the utility model enhances the waterproofness and leakproofness of LED module using secondary seal, while also ensuring good Good heat dissipation performance;
3, the lens of a small amount of colloid adhesive seal are used compared to the lens of mechanical bond rubber sealing on the market and part For, the utility model is in addition to good waterproofness and leakproofness, additionally it is possible to traditional handicraft be effectively prevent to use cushion rubber Aging phenomenon, at the same overcome tradition make to be screwed brought by pressure and the non-uniform technological deficiency of tightness, simultaneously The fixed process of screw machine is greatly reduced, reduces manual operation, reduces production cost, improve production efficiency, make Product more meets automated production demand;
4, lens use connecting plate glass lens, can be improved lamp luminescence efficiency, prolonging service lives of lamps.
Detailed description of the invention
Fig. 1 is the structural schematic diagram of LED module;
Fig. 2 is the sectional view of LED module;
Fig. 3 is the partial enlarged view at the position I in Fig. 2;
Fig. 4 is the partial enlarged view at the position II in Fig. 2.
In figure: 1, cover board;2, microlens window;3, connecting plate glass lens;4, fastening screw;5, LED light source;6, substrate;7, First positioning hole;8, waterproof edge;9, radiator;10, substrate positioning column;11, waterproof connector;12, lens positioning column;13, through-hole; 14, groove;15, heat-conducting silicone grease;16, sealant;17, sticky glue-line;18, viscose glue.
Specific embodiment
The embodiments of the present invention are described further with reference to the accompanying drawing:
As shown in figures 1-4, encapsulating LED module described in the utility model includes lens, LED light source 5, cover board 1,6 and of substrate Radiator 9, LED light source 5 are fixed on 6 front of substrate;Lens cap is on LED light source 5, and at least in the outer edge at the lens back side Upper painting toughness glue-line 17, lens are bonded with substrate 6 and are clinged;The back side (the i.e. face of radiator 9 and 6 face of substrate of radiator 9 On) it is equipped with the waterproof edge 8 that a circle protrudes from 9 surface of radiator;Thermal conductive silicon is evenly coated on the face that substrate 6 is contacted with radiator 9 Rouge 15 is passed through the substrate 6 for being fixed with lens with guaranteeing to have good heat-conductive characteristic between LED light source 5 and radiator 9 Fastening screw 4 is fixedly mounted in the space being surrounded by by the waterproof edge 8, in the space filling with sealant 16, will be saturating Mirror and substrate 6 are completely enclosed within this space;Corresponding lens are equipped with microlens window 2 on cover board 1, and cover board 1 is covered from top saturating On mirror and fixed, lens are pierced by from microlens window 2;The front of radiator 9 is equipped with waterproof connector 11, corresponding waterproof connector 11 Through-hole 13 is equipped on radiator 9, the positive and negative anodes wiring on waterproof connector 11 pass through the through-hole 13 of radiator 9 after, be respectively welded On the positive and negative anodes of substrate 6.Substrate 6 in the present embodiment uses aluminum substrate;Radiator 9 uses die casting aluminium radiator;Lens are adopted With connecting plate glass lens 3 (design of several glass lens is ultimately formed integral structure on certain plate), connecting plate glass lens 3 2 groups are devised, the LED light source 5 in connecting plate glass lens 3 on each lens unit and substrate 6 corresponds.
For the ease of assembling, the present embodiment is equipped with substrate positioning column 10 on 9 back side of radiator, and substrate positioning column 10 is located at In the space be surrounded by by waterproof edge 8, counterpart substrate positioning column 10 is arranged first positioning hole 7 on substrate 6, when installation base plate 6, First positioning hole 7 on substrate 6 is aligned with the substrate positioning column 10 on 9 back side of radiator, substrate 6 can be positioned along substrate Column 10 is steadily put into the space that 9 back side of radiator is surrounded by by waterproof edge 8, easy to operate.Meanwhile at 9 back side of radiator It is equipped with lens positioning column 12, lens positioning column 12 also is located in the space being surrounded by by waterproof edge 8, corresponding lens positioning column 12 Second location hole is set on lens, and lens positioning column 12 is located in waterproof edge 8 in the present embodiment, it should be noted that this reality It applies in example and accommodation has been carried out to the structure type of second location hole, second location hole is no longer through-hole 13, but is designed along longitudinal direction Groove 14 in lens periphery is oriented to lens positioning column 12 by groove 14, in order to installation (certainly, the In of lens When actual production, by lens positioning column 12 design 9 back side of radiator on, simultaneously second location hole be designed as through-hole 13 be also can Capable).
The preparation process of above-mentioned encapsulating LED module, specifically includes the following steps:
1. LED light source 5 is mounted on 6 front of substrate by chip mounter, and welded by solder reflow device;
Heat-conducting silicone grease 15 is applied and is uniformly applied to 6 back side of substrate, makes have good heat transfer between light source and radiator 9 Performance, the substrate positioning column 10 by substrate 6 along 9 back side of radiator are steadily put down, and are located at substrate 6 in waterproof edge 8 on radiator 9 In the space being surrounded by, and substrate 6 is fixed on radiator 9 with fastening screw 4;
Waterproof connector 11 is fixed on to the front of radiator 9, by the positive and negative anodes wiring of waterproof connector 11 leading to from radiator 9 It is passed through in hole 13, and positive and negative anodes wiring is soldered to respectively on the positive and negative anodes of substrate 6;
One is smeared along edge at the back side of connecting plate glass lens 3 and encloses sticky glue-line 17, by connecting plate glass lens 3 along radiator The lens positioning column 12 at 9 back sides is steadily put down, and covers on connecting plate glass lens 3 on LED light source 5, and by connecting plate glass lens 3 with The fitting of substrate 6 clings;
2. uniform in the space being surrounded by 9 back side waterproof edge 8 of radiator, layering pour into 16 (this implementation of sealant Sealant 16 in example is using the LT-6510W epoxy electron pouring sealant by the carefree industrial materials Co., Ltd production in Shenzhen, tool Have the features such as cohesive force is strong, good airproof performance, consolidation time is short), until substrate 6 and 3 back side of connecting plate glass lens are completely enclosed In the space described in 9 back side of radiator, in order to ensure the fastness that connecting plate glass lens 3 is bonded, the present embodiment is straight in encapsulating The periphery of connecting plate glass lens 3 is completely covered to sealant, is stopped later;
3. mould group is placed in 60 DEG C~80 DEG C of environment, solidify sealant 16 quickly, it is to be solidified to taking out after 80%, It is placed on station until cooling;
4. taking a cover board 1 with microlens window 2, a circle viscose glue 18 is smeared along the track of sealant 16, finally by cover board 1 It is covered on connecting plate glass lens 3 from top, the back side of cover board 1 is bonded as one by viscose glue 18 with sealant 16, and LED mould is obtained Group.
LED module described in the present embodiment changes the structure of traditional LED module, has the advantage that
1, because using connecting plate glass lens 3, so that light transmittance is up to 92%, so that temperature tolerance is reached -50 DEG C~+550 DEG C, simultaneously Have both corrosion-resistant, salt resistance alkali, surface electrostatic dust suction phenomenon less than connecting plate PC lens, without the advantages such as aging or aetiolation, thus Lamp luminescence efficiency, prolonging service lives of lamps can preferably be improved;
2, because being equipped with the waterproof edge 8 that a circle is increased at 9 back side of radiator, make to contact one side no longer with substrate 6 on radiator 9 It is plane, but has a circle waterproof edge 8 to encase substrate 6 and lens, forms waterproof construction, play the role of good water blocking, because This waterproof performance is preferable;
It is first bonded the outer edge of lens with substrate 6 using sticky glue-line 17 to cling, it is ensured that lens outer edge and substrate 6 Sealing docking (without folding gap i.e. at the docking of the two), can be avoided in this way because brought by the fever of LED light source 5 or cooling Lens interior air expands with heat and contract with cold to externalities (preferably increasing the description to relative influence), close by pouring into later Each internal part is all sealed in the space being surrounded by by waterproof edge 8, is integrally formed with radiator 9 by sealing 16, realizes Secondary seal further strengthens bonding, enhances the waterproofness and leakproofness of LED module;
Meanwhile sealing is docked between lens outer edge and substrate 6, moreover it is possible to the sealant effectivelying prevent in subsequent process for filling colloid 16 penetrate into lens interior cavity, guarantee that lens light efficiency and product are beautiful.
3, the lens of a small amount of colloid adhesive seal are used compared to the lens of mechanical bond rubber sealing on the market and part For, the utility model is in addition to good waterproofness and leakproofness, additionally it is possible to guarantee good heat dissipation performance, while can be with Effectively prevent traditional handicraft to use the aging phenomenon of cushion rubber, at the same overcome tradition make to be screwed brought by pressure and tight The close non-uniform technological deficiency of property.
The utility model not only solved from material, structure, technique LED module lamps and lanterns light decay and waterproofing grade it is low this One problem also greatly reduces the fixed process of screw machine, reduces manual operation, reduce production cost, improve life Efficiency is produced, product is made more to meet automated production demand.
According in National Standard of the People's Republic of China " GB 7000.1-2005 ", the 9.2nd: preventing dust, solid different The experiment that object and water immerse, detects above-mentioned LED module and reaches IP67 degree of protection, meets outdoor lamp using standard, especially Sealing waterproof performance meets using standard.
Meanwhile the heat dissipation performance of above-mentioned LED module is tested, i.e. temperature rise is tested:
Test condition: LED light source power 30w, 29 DEG C of room temperature, the testing time 4 hours
Test result: 18 DEG C of temperature rise of front (lens face) of LED module, 20 DEG C of temperature rise of the back side (radiator face) meet family Temperature rise is no more than 40 DEG C of standard when outer lamp uses.
By above-mentioned detection structure it is found that the utility model can still be protected under the premise of ensure that sealing waterproof performance Demonstrate,prove good heat dissipation performance, it is ensured that integral LED mould group can be used normally in the service life of LED light source chip.

Claims (9)

1. a kind of encapsulating LED module, including lens, LED light source (5), cover board (1), substrate (6) and radiator (9), feature exists In: LED light source (5) is fixed on substrate (6) front;Lens cap is on LED light source (5), and at least in the outside at the lens back side Toughness glue-line (17) are applied on edge, lens are bonded with substrate (6) and are clinged;The back side of radiator (9) protrudes from scattered equipped with a circle The substrate (6) for being fixed with lens is fixedly mounted on and to be surrounded by by the waterproof edge (8) by the waterproof edge (8) on hot device (9) surface In space, the filling with sealant (16), lens and substrate (6) is completely enclosed within this space in the space;Corresponding lens Microlens window (2) are equipped on cover board (1), cover board (1) is covered on lens and fixed from top, and lens are from microlens window (2) It is pierced by.
2. encapsulating LED module according to claim 1, it is characterised in that: lens use connecting plate glass lens (3).
3. encapsulating LED module according to claim 1 or 2, it is characterised in that: the face that substrate (6) is contacted with radiator (9) On be evenly coated with heat-conducting silicone grease (15).
4. encapsulating LED module according to claim 3, it is characterised in that: radiator (9) back side is equipped with substrate positioning column (10), substrate positioning column (10) is located in the space being surrounded by by waterproof edge (8), and counterpart substrate positioning column (10) is in substrate (6) Upper setting first positioning hole (7).
5. encapsulating LED module according to claim 3, it is characterised in that: radiator (9) back side is equipped with lens positioning column (12), lens positioning column (12) also is located in the space being surrounded by by waterproof edge (8), and corresponding lens positioning column (12) are on lens Second location hole is set.
6. encapsulating LED module according to claim 1, it is characterised in that: the back side of cover board (1) is by viscose glue (18) and dissipates The waterproof edge (8) of hot device (9) is filled in the sealant (16) of waterproof edge (8) in the space and is bonded as one, and realizes solid It is fixed.
7. any encapsulating LED module in -2 or 4-6 according to claim 1, it is characterised in that: radiator (9) is just Face is equipped with waterproof connector (11), and corresponding waterproof connector (11) are equipped with through-hole (13) on radiator (9), on waterproof connector (11) Positive and negative anodes wiring pass through radiator (9) through-hole (13) afterwards, be respectively welded on the positive and negative anodes of substrate (6).
8. any encapsulating LED module in -2 or 4-6 according to claim 1, it is characterised in that: substrate (6) uses aluminium Substrate.
9. any encapsulating LED module in -2 or 4-6 according to claim 1, it is characterised in that: radiator (9) uses Die casting aluminium radiator.
CN201920805692.5U 2019-05-30 2019-05-30 Encapsulating LED module Expired - Fee Related CN209672280U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201920805692.5U CN209672280U (en) 2019-05-30 2019-05-30 Encapsulating LED module

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201920805692.5U CN209672280U (en) 2019-05-30 2019-05-30 Encapsulating LED module

Publications (1)

Publication Number Publication Date
CN209672280U true CN209672280U (en) 2019-11-22

Family

ID=68575667

Family Applications (1)

Application Number Title Priority Date Filing Date
CN201920805692.5U Expired - Fee Related CN209672280U (en) 2019-05-30 2019-05-30 Encapsulating LED module

Country Status (1)

Country Link
CN (1) CN209672280U (en)

Similar Documents

Publication Publication Date Title
CN201820758U (en) LED integrated structure with cooling device
CN102005447B (en) LED (Light Emitting Diode) integrated structure with cooler
JP2015522906A (en) LED module sealing method
CN105720164B (en) A kind of preparation method of white light LEDs
CN101980387A (en) LED module and manufacturing process thereof
CN110185946A (en) Glass lens encapsulating LED module and its preparation process
CN209672280U (en) Encapsulating LED module
CN103471066B (en) A kind of sealing technology of LED module
CN201667346U (en) Surface-picked and placed LED apparatus and display screen using same
CN103367605B (en) A kind of thin-film type LED device and manufacture method thereof
CN207196121U (en) A kind of LED of good heat dissipation effect
CN203339218U (en) Thin film type LED device
CN202736976U (en) LED module
CN203703908U (en) LED module
CN203910845U (en) Lambert type LED large power packaging structure
CN103022327B (en) LED encapsulation structure and preparation method thereof
CN202927508U (en) Light-emitting diode (LED) lamp module with circuit directly manufactured on three-dimensional heat dissipating support lamp carrier
CN202018990U (en) High-power white-light LED light source encapsulating structure
CN206040705U (en) White light LED collection moulding piece of independent encapsulation
CN103633235A (en) LED module and manufacturing process thereof
CN205508883U (en) LED illuminating device and lamps and lanterns
CN209328940U (en) LED light source with 3030 patches
CN105702845A (en) LED illuminating device and light fixture
CN208767332U (en) A kind of LED component fluorescent film
CN202598449U (en) A phase-change sunflower-shaped radiator for heat dissipation of a large-power LED

Legal Events

Date Code Title Description
GR01 Patent grant
GR01 Patent grant
CF01 Termination of patent right due to non-payment of annual fee
CF01 Termination of patent right due to non-payment of annual fee

Granted publication date: 20191122